Publications

Analytical equations for explosively accelerated flyer plates are used to generate graphical solutions to flyer problems. Given the problem geometrical configuration, explosive weight, flyer weight, tamping weight and Gurney velocity, the graphical representation of the calculated data allows for a fast approximation of the final or maximum flyer velocity. The graphical solution for flyer velocity is particularly useful when a computer is not available. The graphical analysis scheme can be used with any explosive, tamper and flyer materials. Analytical data are presented for grazing, spherical, cylindrical, open, symmetric and asymmetric sandwich explosive configurations. 13 refs., 7 figs., 4 tabs.

Al with additions of Cu is commonly used as the conductor metallizations for integrated circuits (ICs). As the packing density of ICs increases, interconnect lines are required to carry ever higher current densities. Consequently, reliability due to electromigration failure becomes an increasing concern. Cu has been found to increase the lifetimes of these conductors, but the mechanism by which electromigration is improved is not yet fully understood. In order to evaluate certain theories of electromigration it is necessary to have a detailed description of the Cu distribution in the Al microstructure, with emphasis on the distribution of Cu at the grain boundaries. In this study analytical electron microscopy (AEM) has been used to characterize grain boundary regions in an Al-2 wt.% Cu thin film metallization on Si after a variety of thermal treatments. The results of this study indicate that the Cu distribution is dependent on the thermal annealing conditions. At temperatures near the θ phase (CuAl₂) solvus, the Cu distribution may be modelled by the collector plate mechanism, in which the grain boundary is depleted in Cu relative to the matrix. At lower temperatures, Cu enrichment of the boundaries occurs, perhaps as a precursor to second phase formation. Natural cooling from the single phase field produces only grain boundary depletion of Cu consistent with the collector-plate mechanism. The kinetic details of the elemental segregation behavior derived from this study can be used to describe microstructural evolution in actual interconnect alloys.

A 70/30 wt% salt/bentonite mixture is shown to be preferable to pure crushed salt as backfill for disposal rooms in the Waste Isolation Pilot Plant (WIPP). This report discusses several selection criteria used to arrive at this conclusion: the need for low permeability and porosity after closure, chemical stability with the surroundings, adequate strength to avoid shear erosion from human intrusion, ease of emplacement, and sorption potential for brine and radionuclides. Both salt and salt/bentonite are expected to consolidate to a final state of impermeability (i.e., {le} 10{sup {minus}18}m{sup 2}) adequate for satisfying federal nuclear regulations. Any advantage of the salt/bentonite mixture is dependent upon bentonite's potential for sorbing brine and radionuclides. Estimates suggest that bentonite's sorption potential for water in brine is much less than for pure water. While no credit is presently taken for brine sorption in salt/bentonite backfill, the possibility that some amount of inflowing brine would be chemically bound is considered likely. Bentonite may also sorb much of the plutonium, americium, and neptunium within the disposal room inventory. Sorption would be effective only if a major portion of the backfill is in contact with radioactive brine. Brine flow from the waste out through highly localized channels in the backfill would negate sorption effectiveness. Although the sorption potentials of bentonite for both brine and radionuclides are not ideal, they are distinctly beneficial. Furthermore, no detrimental aspects of adding bentonite to the salt as a backfill have been identified. These two observations are the major reasons for selecting salt/bentonite as a backfill within the WIPP. 39 refs., 16 figs., 6 tabs.

We present an algorithm for the QR factorization of a dense matrix without column pivoting on a hypercube multiprocessor. The algorithm combines the optimal numerical efficiency of Householder reflections with the excellent communication properties of the torus wrap mapping. Analytical results indicate that the communication cost for this algorithm is less than that for other common approaches. Numerical results on an nCUBE 2 confirm the efficiency of our technique. 23 refs., 5 figs., 1 tab.

This memorandum is a synopsis of the description and operation of the equipment used, and the events occurring during the calibration of an accelerometer on the 1000 G centrifuge. 2 refs., 1 tab.

The objective of this study was to perform a systematic sampling of the intergranular brines that slowly weep'' from four of the main stratigraphic units exposed in the WIPP. This information was added to the data base on brine compositions used in performance assessment and also employed in characterizing Salado Formation hydrology at the repository horizon. Concentrations of Na, K, Mg, Ca, Cl, SO₄, and Br were all highly variable. It was also established that this variability reflects neither post-excavation evaporation nor imprecision in the analytical techniques. Compositional variability on the length scale of a few tens of centimeters is as large as that found over several hundreds of meters. Stratigraphy did not appear to exert any control over weep brine compositions. Programmatically relevant applications of these results are: (1) a valid performance assessment must consider the possibility of a wide range of brines, rather than carry out evaluations using a single best'' average brine, and (2) the Salado appears not to function as a continuous aquifer since brines originating millions of years ago have failed to homogenize though separated by only short distances.

In September 1990, the President's Office of Science and Technology released a document that bears on the future of our nation's technological vigor and economic performance. Entitled, US Technology Policy, it is a statement of a set of broad principles that will constitute the federal government's technology policy for the 1990s. One of the leading principles of this policy is the imperative for cooperation and teamwork among government, industry, and academia, including an active, partnership role for the national laboratories in the mainstream US technology community. Until now, the nation's technology policy has never been explicit, although a tacit technology policy of one sort or another has at all times been in effect. The federal government has consistently been willing to create and fund institutions and programs to promote important national technology goals. Historical examples of such sponsorship include atomic energy, agriculture, aeronautics and space, energy, and medicine. The recognition in US Technology Policy that government has an active role to play in fostering technology development is a particularly significant admission. The vision of a partnership between the federal government and the private sector, as the policy outlines, provides a foundation upon which the national laboratories of the Department of Energy (DOE) can build to play a stronger role in enhancing US economic competitiveness. 6 refs.

A number of metal oxides were evaluated for their ability to immobilize molten LiCl-KCl eutectic in electrolyte-binder (EB) mixes used in thermally activated batteries. These metal oxides included fumed silicas, alumina, and a titania (all prepared by steam hydrolysis of the halides), floated silicas, MgO, and an alumina molecular sieve. The characteristics of the EB powders that were used as metrics were flow properties, homogeneity, BET surface area, particle-size distribution, and moisture content. The characteristics of EB pellets used as metrics were deformation at 530{degrees}C under an applied pressure and tendency for electrolyte leakage at 400{degrees}C. Many of the same characterization techniques used for EB powders were applied to the LiCl-KCl eutectic, its component halides, and the metal oxides as well. The reproducibility of the properties of several of the standard Sandia EB mixes was evaluated for materials prepared at a number of thermal-battery manufacturing facilities following the same processing procedures. 13 refs., 14 figs., 18 tabs.

A new technique for tunnel detection and location has recently been theoretically modeled and experimentally demonstrated. The objective of this research is to develop a general method for remotely detecting the presence of unauthorized tunneling activities using one or more boreholes and a surface source. A line current or dipole-dipole array, positioned on or near the surface of the earth, is used as the TE current source. Subsurface electric and magnetic field measurements are made in a borehole that is situated near a suspected tunnel location. The presence of a tunnel causes subsurface scattering of the field components created by the source. Both the electric and magnetic field strength and phase data is perturbed by the presence of a nearby tunnel. The scattered fields are observed on both sides of the tunnel relative to the source position. This paper will describe the development electromagnetic scattering models using a buried cylinder to represent a tunnel. A homogeneous whole-space model will be used.

Eight samples of 4.5 in. steel oil well drill pipe which had perforated or fractured in use were analyzed to determine the reasons for failure. These pipe sections were used for drilling in the Permian Basin fields of southeastern New Mexico and western Texas. Six of the eight samples failed by a common mechanism: stress corrosion cracks initiated at the insides of the pipes at the bottoms of large corrosion blisters which formed under a plastic protective layer. Stress corrosion cracking (SCC) was driven by a differential oxygen concentration cell between the drilling fluid (high oxygen) and the bottom of the blisters (low oxygen). The stress corrosion process occurs by a film rupture-plastic slip-electrochemical dissolution mechanism. Thus crack propagation rates may be altered by chemical modification of drilling fluids. Additional crack extension occurred by fatigue in some samples; the extent of fatigue cracking apparently was determined by the later cyclic history of the pipe. Treatment of the drilling fluids to lower the oxygen concentration and thus the driving force for SCC has been shown to decrease drill pipe loss by perforation in limited drilling to date. 16 refs., 8 figs.

The purpose of this report is to provide general approaches and concepts that can be applied in validation of models used in performance assessment of high-level waste (HLW) repositories. The approaches are based on a validation strategy that Sandia National Laboratories has implemented as participants in the International Transport Validation Study (INTRAVAL). This strategy focuses on the demonstration that performance assessment models are adequate representations of the real systems they are intended to represent, given the pertinent regulatory requirements rather than proving absolute correctness from the purely scientific point of view. Positions that are taken consist of the following: due to the relevant time and space scales, models that are used to assess the performance of a HLW repository can never be validated; therefore, validation is a process that consists of building confidence in these models and not providing "validated" models; in this context, model validation includes comparisons to "reality," however, adequacy for the given purpose is the overall goal; comparisons to "reality" consist of comparing model predictions against laboratory and field experiments, natural analogues, and site-specific information; when comparing experimental data to model predictions, a model can be either "invalid" or "not invalid," based on the null hypothesis concept, however, confidence in the model arises in finding a model to be "not invalid" over a wide range of conditions; an attempt should be made to consider in the validation process all plausible conceptual models; and when comparing experimental data to model predictions, a logical systematic approach should be followed. This report discusses the definition of validation in the context of performance assessment for HLW repositories, the need for validation, an approach to validation, and an approach to comparing model predictions with experimental data proposed by the authors.

During 1990, the Sandia Transportable Triggered Lightning Instrumentation Facility (SATTLIF) was designed, fabricated, and fielded at the Kentucky Space Center (KSC) rocket-triggered lighting test range in Florida. In preparation for lighting tests of a specially fitted munitions storage bunker during 1991, instrumentation for directly measuring lightning channel currents and response currents in structures was evaluated and demonstrated to function well. A set of 77-mil-thick 2024-T3 aluminum and 35-mil-thick 4130 steel metallic samples was exposed to measured triggered lighting flash currents. The resultant damage spots on these specimens represent the first such data points produced by known lighting currents. They are intended for use as benchmarks against which to improve and quantify the fidelity of laboratory simulations of lightning penetration. Two particularly significant results were obtained. In the first, a damage spot of approximately 0.3-inch diameter and >0.01-inch depth was produced by a continuing current of well less than median-level severity that transferred less than 13.6 coulombs of charge. In the second case, one of the steel samples was virtually burned through under a return-stroke/continuing current combination transferring an eightieth percentile charge of approximately 49 coulombs. Photographic evidence of upward-going streamers preceding return strokes initiated by dart leaders was also obtained and is presented.

An investigation of the impact of thermal aging on the flammability of two common types of nuclear grade electrical cables has been performed. Four large-scale flammability tests were performed with each of the two cable types tested in both an unaged (i.e., new off the reel) and a thermally aged (artificially aged) condition. In all cases, the fire was observed to consume virtually all of the combustible cable jacket and insulation material present. However, for both cable types tested, the thermal aging process caused a decrease in the cable flammability as demonstrated by decreases in the rate of fire growth, peak fire intensity, total heat released and near fire temperatures. This result is consistent with past cable aging studies because it has been observed that the thermal aging process will drive off certain of the more volatile constituents of a polymeric material. Presumably, when these aged materials are subjected to a fire, the evolution of volatile combustible gases is reduced as compared to the unaged materials, and hence, flammability is reduced. The results of these tests indicate that, at least for the two cable types tested, the evaluation of cable flammability using unaged cable samples will remain a conservative indicator of cable flammability in a thermally aged condition.

This investigation involves the development of a general two- dimensional continuum model to describe jointed rock mass. Chen recently developed a model for the analysis of rock mass containing two orthogonal joint sets. Development of the orthogonal joint set model followed the general formulation of Morland and the special single joint set implementation of Morland`s model by Thomas. Although the orthogonal joint set model has proven useful for analyzing field-scale problems, it remains restrictive in terms of the general field conditions. In this paper, the orthogonal joint set model has been extended to a more general model where the orthogonality restriction has been relaxed. Fundamental approaches remain the same for both models. However, as the general model becomes capable of treating physically more complicated problems, it becomes mathematically more complex. This complexity provides the potential to study more completely the interaction of various parameters representing the characteristics of jointed rock mass behavior. The equation governing the solution of the problem has been given, and example problems have been solved. The behavior of the rock mass predicted by the orthogonal joint set model has been compared to the general model. This model has been developed to aid in characterizing the site of the repository at Yucca Mountain, Nevada, for the potential geologic disposal of radioactive waste. Disposal of high-level nuclear waste is currently being considered by the Yucca Mountain Project, administered by the Nevada Operations Office of the US Department of Energy.

The distribution of moisture beneath a two-dimensional strip source is analyzed by applying the quasi-linear approximation. The source is described by specifying either the moisture content or the infiltration rate. A water table is specified at some depth, D, below the surface, the depth varying from shallow to semi-infinite. Numerical solutions are determined, via the boundary integral equation method, as a function of material sorptivity, α, the width of the strip source, 2L, and the depth to the water table. The moisture introduced at the source is broadly spread below the surface when αL $\ll$ 1, for which absorption by capillary forces is dominant over gravity-induced flow. Conversely, the distribution becomes finger-like along the vertical when αL $\gg$ 1, where gravity is dominant over absorption. For a source described by specifying the moisture content, the presence of a water table at finite depth influences the infiltration through the source when αD is less than about 4; infiltration rates obtained when the water table depth is semi-infinite are of sufficient accuracy for greater values of αD. When the source is described by a specified infiltration flux, the maximum allowable value of this flux for which the material beneath the source remains unsaturated is determined as a function of nondimensional sorptivity and depth to the water table.

This report presents a summary of the conduct and findings of the Exploratory Shaft Alternatives Study. The study basis and findings are presented in sufficient detail to allow the Department of Energy to make an informed decision as to the Exploratory Shaft Facility (ESP)/Repository design option to be used as the basis for resumption of ESF Title 2 design. As a result of the desire for a rigorous, logically defensible analysis and the complexity of the required evaluation, a multi-attribute utility analysis was used as the primary decision-aiding tool. Over 2500 regulations, requirements and concerns were considered under four broad objectives. The analysis resulted in the ranking of 34 options, in accordance with the extent to which each option could achieve the objectives. Additional findings regarding design features that were identified as key elements in an options ability to provide good overall performance are also discussed. 4 figs., 9 tabs.

The objective of this work was to investigate whether a subsurface plume may be detected and followed using crosshole and surface-to-borehole electromagnetic geophysical techniques. both of these techniques were experimentally demonstrated to be feasible. The presence of the injected plume was easily detected with these methods but additional work must be done to refine the techniques. 5 refs., 15 figs., 1 tab.

The USDOE initiated the Production Risk Evaluation Program (PREP) at Sandia National Laboratories (SNL) to assess quantitatively the potential for serious production disruption as the result of random failures, accidents, natural disasters, or sabotage at its facilities. SNL developed a procedure incorporating both network and fault tree models that identifies production vulnerabilities. For each production step, a steady-state flow model computers the "critical time,'' which is the maximum period a step can be shut down without preventing the system from achieving production goals. The critical time is then used in fault tree analysis to determine the failure modes that can stop the process for longer than this period. Modular logic modeling is used for constructing the fault trees. Equipment restorable within its critical time need not be considered critical even though it may perform significant work. This paper focuses on sabotage, but the methodology is applicable to analyzing the other production system vulnerabilities mentioned above. The PREP models can be used to identify those plant areas to which a saboteur would need to gain access. A security strategy using graded protection based on a PREP analysis potentially could reduce security costs. PREP methods also provide quantitative insights to develop protection measures that do not infringe upon the liberties of personnel or complicate work practices.

Environmentally Conscious Manufacturing (ECM) refers to those processes that reduce the harmful environmental impacts of manufacturing, including minimization of hazardous waste, reduction of energy consumption, improvement of materials utilization efficiency, and improvement of operational safety. Approaches involve substitution of non-hazardous for hazardous materials, replacement of existing processes with new, waste-free processes, and increased use of recycle. Reducing waste at the source, through ECM, saves energy and money -- and provides value-added for the production and process. End-of-the-pipe treatment is much more expensive than waste minimization and ECM. Protecting the environment by reducing or eliminating waste is industrially efficient. Industry must create cleaner processes and products that contribute to profitability, rather than just focusing on pollution control. By expanding the return-on-investment equation, it can be shown that manufacturing products without producing hazardous wastes will result in an increase in industrial competitiveness. The optimum time to consider waste minimization is when a manufacturing process is first conceived. A significant and economically beneficial goal would be the development of zero effluent or closed loop manufacturing processes. Several programs at Sandia National Laboratories (SNL) are addressing the issues of waste minimization and pollution prevention through the application of ECM. Many of these programs involve collaboration with other national laboratories, industry, universities, and the production agencies. The following sections will provide a synopsis of Sandia's activities in ECM. 14 refs.

Polyurethane foams are dispensed into firesets to protect their electrical integrity under extreme environmental conditions. Although the production process has generally high precision, reliability problems have been identified. Preliminary results from a research program involving the use of rapid infrared sensors combined with multivariate analysis to monitor the blend of raw materials in near real time are presented. Two distinct regions of the infrared spectrum are considered. The mid infrared region is shown to make sufficiently precise concentration predictions while the near infrared region will require more experimentation. Both infrared regions will be considered for pilot and/or plant scale studies in order to completely specify the infrared sensor. The concentration predictions from the infrared sensor will be used in a closed loop control system in order to improve the reliability of the process.

This report discusses the cycloaliphatic epoxide that is UV cured to create protective coatings. Mechanical and electrical properties are briefly discussed.

Sandia National Laboratories is currently assessing whether the Waste Isolation Pilot Plant (WIPP) complies with the Environmental Protection Agency's Environmental Standards for the Management and Disposal of Spent Nuclear Fuel, High-Level, and Transuranic Radioactive Wastes. Assessing compliance of a geologic repository requires the use of many different types of computer modeling programs. For this task, Sandia is developing a controller, CAMCON (Compliance Assessment Methodology CONtroller), which is a software package consisting of a suite of procedural files that control the flow of data between a computational data base and various modeling programs. CAMCON prompts the analyst for specifics about modeling needs, such as code name(s) and number of runs, thus providing a flexible, yet semi-automated framework in which analysts can select the code(s) best suited for a particular problem. CAMCON also incorporates quality assurance features.

Melt-grown crystals in the Tl-Ca-Ba-Cu-O system with the same structure type can have substantial differences in the superconducting transition, both in width and onset temperature. These differences are attributed to stoichiometry variations arising from cation site substitution. Magnetization and electrical resistivity data are presented which emphasize the extreme sensitivity of the superconductivity to the exact stoichiometry in this system. High quality single crystals exhibit large flux creep due to a weak pinning potential for magnetic flux lines. Flux pinning and thus the critical current density are shown to be significantly enhanced by irradiation with high-energy protons or neutrons. © 1991.

A dynamic finite element analysis was performed to study the penetration mechanics of a commercial fastener called Metal-Tack{reg sign}. This study evaluated the fastener and identified parametric changes required for attachment to AISI 1070 steel (R{sub c} = 26), a material harder than the fastener was designed for. A set of baseline calculations was performed to evaluate the fastener's performance in yellow brass, a much softer material. The analysis indicated that a driving energy of 3.03 ft{center dot}lbs was required to drive the tack into yellow brass. Excellent correlation of this model with experimental data provided confidence for applying the model to AISI 1070 steel. Tack performance was investigated with respect to variations in driving energy and tack strength. The results demonstrated that increasing driving energy was not sufficient for a successful attachment in the steel. An increase in tack strength was also required. Higher tack strength was obtained by increasing the heat treat specification of the tack material, Carpenter R.D.S. steel, to obtain a hardness of R{sub c} = 60. With this increase in strength and a driving energy of 20.8 ft{center dot}lb, the results indicated that the tack would attach but develop high plastic strain (21.5%) during attachment. The calculations were confirmed with tests using a high energy pyrotechnic driver developed to attach the tack. Finally, a geometry modification intended to reduce stress concentrations in the tack was evaluated experimentally but not computationally. The experimental results indicated an improvement in the tack strength and attachment quality. 4 refs., 19 figs., 4 tabs.

This report describes an automatic calibration system used in the calibration of all precision AC calibrators. The system includes an AC-DC Transfer Standard, a DC Voltage Standard, and a high-resolution digital multimeter, with an IBM-XT Personal Computer for data acquisition and analysis. Specialized instrumentation and measurement techniques make it possible to achieve high accuracy measurements with repeatability. 5 refs., 3 figs.