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Active light-controlled frontal ring-opening metathesis polymerization

Nature Communications

Appelhans, Leah N.; Darby, Daniel R.; Greenlee, Andrew J.; Bean, Ren H.; Fairchild, David C.; Rodriguez, Victoria C.; Jansen, Annika L.; Gallegos, Shantae C.; Ramirez, Salma P.; Leguizamon, Samuel C.

Frontal ring-opening metathesis polymerization (FROMP) is a promising energy-efficient approach to fabricate polymeric materials. Recent advances have demonstrated FROMP for diverse applications, including additive manufacturing, composites, and foams. However, the characteristic properties of the front are currently controlled primarily by varying the resin composition or the environmental conditions. In this work we present an approach to control FROMP of dicyclopentadiene (DCPD) using photochemical methods. A photobase generator is used to inhibit FROMP of DCPD with UV light while a photosensitizer and co-initiator are used to accelerate FROMP with blue light, enabling orthogonal active photocontrol of front velocity. In addition, photoinhibition-enabled lithographic patterning of frontal polymerizations is demonstrated. Frontal polymerizations are spatially controlled, redirected, and even split into diverging fronts. This work establishes a foundation for advanced control of frontal polymerizations, enabling innovation in traditional and additive manufacturing, as well as emerging processes like morphogenic manufacturing.

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Probing photochemical kinetics and mechanisms using photoNMR

Darby, Daniel R.; Gruenwald, Hannah K.; Holzmann, Michael J.; Commisso, Alex J.; Fairchild, David C.; Leguizamon, Samuel C.; Fritzsching, Keith; Appelhans, Leah N.

Nuclear magnetic resonance spectroscopy (NMR) is a form of spectroscopy that yields detailed mechanistic information about chemical structures, reactions, and processes. Photochemistry has widespread use across many industries and holds excellent utility for additive manufacturing (AM) processes. Here, we use photoNMR to investigate three photochemical processes spanning AM relevant timescales. We first investigate the photodecomposition of a photobase generator on the slow timescale, then the photoactivation of a ruthenium catalyst on the intermediate timescale, and finally the radical polymerization of an acrylate system on the fast timescale. In doing so, we gain fundamental insights to mission relevant photochemistries and develop a new spectroscopic capability at SNL.

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