Publications

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We investigate the potential for neutron generation using the 1 MeV RHEPP-1 intense pulsed ion beam facility at Sandia National Laboratories for a number of emerging applications. Among these are interrogation of cargo for detection of special nuclear materials (SNM). Ions from single-stage sources driven by pulsed power represent a potential source of significant neutron bursts. While a number of applications require higher ion energies (e.g. tens of MeV) than that provided by RHEPP-1, its ability to generate deuterium beams allow for neutron generation at and below 1 MeV. This report details the successful generation and characterization of deuterium ion beams, and their use in generating up to 3 x 10{sup 10} neutrons into 4{pi} per 5kA ion pulse.

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The fabrication of ultra-thin lanthanum-doped lead zirconium titanate (PLZT) multilayer ceramic capacitors (MLCCs) using a high-power pulsed ion beam was studied. The deposition experiments were conducted on the RHEPP-1 facility at Sandia National Laboratories. The goal of this work was to increase the energy density of ceramic capacitors through the formation of a multilayer device with excellent materials properties, dielectric constant, and standoff voltage. For successful device construction, there are a number of challenging requirements including achieving correct stoichiometric and crystallographic composition of the deposited PLZT, as well as the creation of a defect free homogenous film. This report details some success in satisfying these requirements, although 900 C temperatures were necessary for PLZT perovskite phase formation. These temperatures were applied to a previously deposited multi-layer film which was then post-annealed to this temperature. The film exhibited mechanical distress attributable to differences in the coefficient of thermal expansion (CTE) of the various layers. This caused significant defects in the deposited films that led to shorts across devices. A follow-on single layer deposition without post-anneal produced smooth layers with good interface behavior, but without the perovskite phase formation. These issues will need to be addressed in order for ion beam deposited MLCCs to become a viable technology. It is possible that future in-situ heating during deposition may address both the CTE issue, and result in lowered processing temperatures, which in turn could raise the probability of successful MLCC formation.

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We investigate here the feasibility of increasing the energy density of thin-film capacitors by construction of a multi-layer capacitor device through ablation and redeposition of the capacitor materials using a high-power pulsed ion beam. The deposition experiments were conducted on the RHEPP-1 facility at Sandia National Laboratories. The dielectric capacitor filler material was a composition of Lead-Lanthanum-Zirconium-Titanium oxide (PLZT). The energy storage can be increased by using material of intrinsically high dielectric constant, and constructing many thin layers of this material. For successful device construction, there are a number of challenging requirements including correct stoichiometric and crystallographic composition of the deposited PLZT. This report details some success in satisfying these requirements, even though the attempt at device manufacture was unsuccessful. The conclusion that 900 C temperatures are necessary to reconstitute the deposited PLZT has implications for future manufacturing capability.

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We have investigated the potential for intense particle beam surface modification to improve the mechanical properties of materials commonly used in the human body for contact surfaces in, for example, hip and knee implants. The materials studied include Ultra-High Molecular Weight Polyethylene (UHMWPE), Ti-6Al-4Al (titanium alloy), and Co-Cr-Mo alloy. Samples in flat form were exposed to both ion and electron beams (UHMWPE), and to ion beam treatment (metals). Post-analysis indicated a degradation in bulk properties of the UHMWPE, except in the case of the lightest ion fluence tested. A surface-alloyed Hf/Ti layer on the Ti-6Al-4V is found to improve surface wear durability, and have favorable biocompatibility. A promising nanolaminate ceramic coating is applied to the Co-Cr-Mo to improve surface hardness.

We have conducted surface treatment and alloying experiments with Al, Fe, and Ti-based metals on the RHEPP-1 accelerator (0.8 MV, 20 W, 80 ns FHWM, up to 1 Hz repetition rate) at Sandia National Laboratories. Ions are generated by the MAP gas-breakdown active anode, which can yield a number of different beam species including H, N, and C, depending upon the injected gas. Beams of intense pulsed high-power ion beams have been used to produce surface modification by changes in microstructure caused by rapid heating and cooling of the surface. Increase of beam power leads to ablation of a target surface, and redeposition of ablated material onto a separate substrate. Experiments are described in which ion beams are used in an attempt to increase high-voltage breakdown of a treated surface. Surface alloying of coated Pt and Hf layers is also described. This mixing of a previously deposited thin-film layer into a Ti-alloy substrate leads to significantly enhanced surface wear durability, compared to either untreated Ti-alloy alone, or the Ti alloy alone treated with the ion beam. Thin-film layers have been produced from a number of target materials. Films of fine-grain Pt and Er are described, and are compared to conventionally formed films. First attempts to form high-dielectric constant BaTiO{sub 3} are described.

In Inertial Fusion Energy (IFE), Target Chamber Dynamics (TCD) is an integral part of the target chamber design and performance. TCD includes target output deposition of target x-rays, ions and neutrons in target chamber gases and structures, vaporization and melting of target chamber materials, radiation-hydrodynamics in target chamber vapors and gases, and chamber conditions at the time of target and beam injections. Pulsed power provides a unique environment for IFE-TCD validation experiments in two important ways: they do not require the very clean conditions which lasers need and they currently provide large x-ray and ion energies.

The emerging technology of pulsed intense ion beams has been shown to lead to improvements in surface characteristics such as hardness and wear resistance, as well as mechanical smoothing. We report hereon the use of this technology to systematically study improvements to three types of metal alloys - aluminum, iron, and titanium. Ion beam tieatment produces a rapid melt and resolidification (RMR) of the surface layer. In the case of a predeposited thin-fihn layer, the beam mixes this layer into the substrate, Ieading to improvements that can exceed those produced by treatment of the alloy alone, In either case, RMR results in both crystal refinement and metastable state formation in the treated surface layer not accessible by conventional alloy production. Although more characterization is needed, we have begun the process of relating these microstructural changes to the surface improvements we discuss in this report.

Intense pulsed high-power ion beams have been demonstrated to produce enhanced surface properties by changes in microstructure caused by rapid heating and cooling of the surface. Additional improvements can be effected by the mixing of a previously deposited thin-film layer (surface alloying or ion beam mixing) into any number of substrate materials. The authors have conducted surface treatment and alloying experiments with Al, Fe, and Ti-based metals on the RHEPP-1 accelerator (0.8 MV, 20 W, 80 ns FHWM, up to 1 Hz repetition rate) at Sandia National Laboratories. Ions are generated by the MAP gas-breakdown active anode, which can yield a number of different beam species including H, N, and Xe, depending upon the injected gas. Enhanced hardness and wear resistance have been produced by treatment of 440C stainless steel, and by the mixing of Pt into Ti-6Al-4V alloy. Mixing of a thin-film Hf layer into Al 6061-T6 alloy (Al-1.0Mg-0.6Si) has improved its corrosion resistance by as much as four orders of magnitude in electrochemical testing, compared with untreated and uncoated Al6061. Experiments are ongoing to further understand the microstructural basis for these surface improvements.

The Plasma Opening Switch (POS) designed for use on PBFA-2 was operated on the Blackjack 5 generator at Maxwell Laboratories in early 1988. Various switch configurations were tested, with the overall goal of understanding the point at which the switch begins to open, and improving uniformity of opening. Improved load current rate-or-rise and current transfer into high impedance loads were also goals. A baseline-design POS appears to have produced results similar to those seen in an earlier test series of this hardware on Blackjack 5 in 1986. Addition of a second-stage opening switch yielded improvements in the areas mentioned above. Analysis of current signals indicates that switch opening in all geometries was characterized by significant power flow asymmetry downstream of the POS. This report is an analysis of data from this test series.