Ignition from High Heat Flux for Flat Versus Complex Geometry
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Proceedings of the Thermal and Fluids Engineering Summer Conference
A variety of energy sources produce intense radiative flux (»100 kW/m2) well beyond those typical of fire environments. Such energy sources include directed energy, nuclear weapons, and propellant fires. Studies of material response to irradiation typically focus on much lower heat flux; characterization of materials at extreme flux is limited. Various common cellulosic and synthetic-polymer materials were exposed to intense irradiation (up to 3 MW/m2) using the Solar Furnace at Sandia National Laboratories. When irradiated, these materials typically pyrolyzed and ignited after a short time (<1 s). The mass loss for each sample was recorded; the topology of the pyrolysis crater was reconstructed using a commercial three-dimensional scanner. The scans spatially resolved the volumetric displacement, mapping this response to the radially varying flux and fluence. These experimental data better characterize material properties and responses, such as the pyrolysis efflux rate, aiding the development of pyrolysis and ignition models at extreme heat flux.
Proceedings of the Thermal and Fluids Engineering Summer Conference
Pyrolysis of materials at high heat fluxes are less well-studied because the high heat flux regime is not as common to many practical fire applications. The fire behavior of organic materials in such an environment needs further characterization in order to construct models to predict the dynamics in this regime. The test regime is complicated because of the temperatures achieved and the speed at which materials decompose, due to the flux condition. A series of tests has been performed, which exposed a variety of materials to this environment. The resulting imagery from the tests provides some unique insights into the behavior of various materials at these conditions. Furthermore, experimental and processing techniques suggest analytical methods that can be employed to extract quantitative information from pyrolysis experiments.
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Proceedings of the Thermal and Fluids Engineering Summer Conference
The atmospheric dispersion of contaminants in the wake of a large urban structure is a challenging fluid mechanics problem of interest to the scientific and engineering communities. Magnetic Resonance Velocimetry (MRV) is a relatively new technique that leverages diagnostic equipment used primarily by the medical field to make 3D engineering measurements of water flow and contaminant dispersal. SIERRA/Fuego, a computational fluid dynamics (CFD) code at Sandia National Labs is employed to make detailed comparisons to the dataset to evaluate the quantitative and qualitative accuracy of the model. The comparison exercise shows good comparison between model and experimental results, with the wake region downstream of the tall building presenting the most significant challenge to the quantitative accuracy of the model. Model uncertainties are assessed through parametric variations. Some observations are made in relation to the future utility of MRV and CFD, and some productive follow-on activities are suggested that can help mature the science of flow modeling and experimental testing.
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The atmospheric dispersion of contaminants in the wake of a large urban structure is a challenging fluid mechanics problem of interest to the scientific and engineering communities. Magnetic Resonance Velocimetry (MRV) is a relatively new technique that leverages diagnostic equipment used primarily by the medical field to make 3D engineering measurements of flow and contaminant dispersal. SIERRA/Fuego, a computational fluid dynamics (CFD) code at Sandia National Labs is employed to make detailed comparisons to the dataset to evaluate the quantitative and qualitative accuracy of the model. The comparison exercise shows good comparison between model and experimental results, with the wake region downstream of the tall building presenting the most significant challenge to the quantitative accuracy of the model. Model uncertainties are assessed through parametric variations. Some observations are made in relation to the future utility of MDV and CFD, and some productive follow-on activities are suggested that can help mature the science of flow modeling and experimental testing.
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2018 Joint Thermophysics and Heat Transfer Conference
The thermal environment generated during an intense radiation event like a nuclear weapon airburst, lightning strike, or directed energy weaponry has a devastating effect on many exposed materials. Natural and engineered materials can be damaged and ignite from the intense thermal radiation, potentially resulting in sustained fires. Understanding material behavior in such an event is essential for mitigating the damage to a variety of defense systems, such as aircraft and weaponry. Flammability and ignition studies in this regime (very high heat flux, short duration) are less plentiful than in the heat flux regimes representative of typical fires. The flammability and ignition behavior of a material may differ at extreme heat flux due to the balance of the heat conduction into the material compared to other processes. Length scale effects may also be important in flammability and ignition behavior, especially in the high heat flux regime. A variety of materials have recently been subjected to intense thermal loads (~100–1000 kW/m2) in testing at both the Solar Furnace and the Solar Tower at the National Solar Thermal Test Facility at Sandia National Laboratories. The Solar Furnace, operating at a smaller scale (≈30 cm2 area), provides the ability to test a wide range of materials under controlled radiative flux conditions. The Solar Tower exposes objects and materials to the same flux on a much larger scale (≈4 m2 area), integrating complex geometry and scale effects. Results for a variety of materials tested in both facilities are presented and compared. Material response often differs depending on scale, suggesting a significant scale effect. Mass loss per unit energy tends to go down as scale increases, and ignition probability tends to increase with scale.
2018 Joint Thermophysics and Heat Transfer Conference
The thermal environment generated during an intense radiation event like a nuclear weapon airburst, lightning strike, or directed energy weaponry has a devastating effect on many exposed materials. Natural and engineered materials can be damaged and ignite from the intense thermal radiation, potentially resulting in sustained fires. Understanding material behavior in such an event is essential for mitigating the damage to a variety of defense systems, such as aircraft and weaponry. Flammability and ignition studies in this regime (very high heat flux, short duration) are less plentiful than in the heat flux regimes representative of typical fires. The flammability and ignition behavior of a material may differ at extreme heat flux due to the balance of the heat conduction into the material compared to other processes. Length scale effects may also be important in flammability and ignition behavior, especially in the high heat flux regime. A variety of materials have recently been subjected to intense thermal loads (~100–1000 kW/m2) in testing at both the Solar Furnace and the Solar Tower at the National Solar Thermal Test Facility at Sandia National Laboratories. The Solar Furnace, operating at a smaller scale (≈30 cm2 area), provides the ability to test a wide range of materials under controlled radiative flux conditions. The Solar Tower exposes objects and materials to the same flux on a much larger scale (≈4 m2 area), integrating complex geometry and scale effects. Results for a variety of materials tested in both facilities are presented and compared. Material response often differs depending on scale, suggesting a significant scale effect. Mass loss per unit energy tends to go down as scale increases, and ignition probability tends to increase with scale.
2018 Joint Thermophysics and Heat Transfer Conference
Intense, dynamic radiant heat loads damage and ignite many common materials, but are outside the scope of typical fire studies. Explosive, directed-energy, and nuclear-weapon environments subject materials to this regime of extreme heating. The Solar Furnace at the National Solar Test Facility simulated this environment for an extensive experimental study on the response of many natural and engineered materials. Solar energy was focused onto a spot (∼10 cm2 area) in the center of the tested materials, generating an intense radiant load (∼100 kW m−2 –1000 kW m−2) for approximately 3 seconds. Using video photography, the response of the material to the extreme heat flux was carefully monitored. The initiation time of various events was monitored, including charring, pyrolysis, ignition, and melting. These ignition and damage thresholds are compared to historical ignition results predominantly for black, α-cellulose papers. Reexamination of the historical data indicates ignition behavior is predicted from simplified empirical models based on thermal diffusion. When normalized by the thickness and the thermal properties, ignition and damage thresholds exhibit comparable trends across a wide range of materials. This technique substantially reduces the complexity of the ignition problem, improving ignition models and experimental validation.
2018 Joint Thermophysics and Heat Transfer Conference
Nuclear weapon airbursts can create extreme radiative heat fluxes for a short duration. The radiative heat transfer from the fireball can damage and ignite materials in a region that extends beyond the zone damaged by the blast wave itself. Directed energy weapons also create extreme radiative heat fluxes. These scenarios involve radiative fluxes much greater than the environments typically studied in flammability and ignition tests. Furthermore, the vast majority of controlled experiments designed to obtain material response and flammability data at high radiative fluxes have been performed at relatively small scales (order 10 cm2 area). A recent series of tests performed on the Solar Tower at the National Solar Thermal Test Facility exposed objects and materials to fluxes of 100 – 2,400 kW/m2 at a much larger scale (≈1 m2 area). This paper provides an overview of testing performed at the Solar Tower for a variety of materials including aluminum, fabric, and two types of plastics. Tests with meter-scale objects such as tires and chairs are also reported, highlighting some potential effects of geometry that are difficult to capture in small-scale tests. The aluminum sheet melted at the highest heat flux tested. At the same flux, the tire ignited but the flames were not sustained when the external heat flux was removed; the damage appeared to be limited to the outer portion of the tire, and internal pressure was maintained.
2018 Joint Thermophysics and Heat Transfer Conference
Intense, dynamic radiant heat loads damage and ignite many common materials, but are outside the scope of typical fire studies. Explosive, directed-energy, and nuclear-weapon environments subject materials to this regime of extreme heating. The Solar Furnace at the National Solar Test Facility simulated this environment for an extensive experimental study on the response of many natural and engineered materials. Solar energy was focused onto a spot (∼10 cm2 area) in the center of the tested materials, generating an intense radiant load (∼100 kW m−2 –1000 kW m−2) for approximately 3 seconds. Using video photography, the response of the material to the extreme heat flux was carefully monitored. The initiation time of various events was monitored, including charring, pyrolysis, ignition, and melting. These ignition and damage thresholds are compared to historical ignition results predominantly for black, α-cellulose papers. Reexamination of the historical data indicates ignition behavior is predicted from simplified empirical models based on thermal diffusion. When normalized by the thickness and the thermal properties, ignition and damage thresholds exhibit comparable trends across a wide range of materials. This technique substantially reduces the complexity of the ignition problem, improving ignition models and experimental validation.
2018 Joint Thermophysics and Heat Transfer Conference
The surface topology of a solid subjected to destructive environments is often difficult to quantify. In thermal environments, the size and shape of the solid changes as it pyrolyzes, ablates, warps, or chars. Quantitative descriptions of such responses are valuable for data reporting and model validation. In this work, a three-dimensional scanner is evaluated for non-destructive material analysis. The scans spatially resolve the response of materials to a high-heat-flux environment. To account for the effect of distortion induced in thin materials, back-side scans of the sample are used to characterize the displacement of the bulk material. Data spanning the area of the sample, rather than using a net or average quantity, enhances the evaluation of the crater formed by the incident flux. The 3D reconstruction of the sample also provides the ability to perform volumetric calculations. The data obtained from this methodology may be useful for characterizing materials exposed to a variety of destructive environments.
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