Publications

Sandia is a DOE multiprogram engineering and science laboratory with major facilities at Albuquerque, New Mexico, and Livermore, California, and a test range near Tonapah, Nevada. We have major research and development responsibilities for nuclear weapons, arms control, energy, the environment, economic competitiveness, and other areas of importance to the needs of the nation. Our principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, reliability, security, use control, and military performance. Selected unclassified technical activities and accomplishments are reported here. Topics include advanced manufacturing technologies, intelligent machines, computational simulation, sensors and instrumentation, information management, energy and environment, and weapons technology.

Increasing complexity of experiments coupled with limitations of the previously used computers required improvements in both hardware and software in the Rock Mechanics Laboratories. Increasing numbers of input channels and the need for better graphics could no longer be supplied by DATAVG, an existing software package for data acquisition and display written by D. J. Holcomb in 1983. After researching the market and trying several alternatives, no commercial program was found which met our needs. The previous version of DATAVG had the basic features needed but was tied to obsolete hardware. Memory limitations on the previously used PDP-11 made it impractical to upgrade the software further. With the advances in IBM compatible computers it is now desirable to use them as data recording platforms. With this information in mind, it was decided to write a new version of DATAVG which would take advantage of newer hardware. The new version had to support multiple graphic display windows and increased channel counts. It also had to be easier to use.

A quartz digital accelerometer has been developed which uses double ended tuning forks as the active sensing elements. The authors have demonstrated the ability of this accelerometer to be capable of acceleration measurements between {+-}150G with {+-}0.5G accuracy. They have further refined the original design and assembly processes to produce accelerometers with < 1mG stability in inertial measurement applications. This report covers the development, design, processing, assembly, and testing of these devices.

The thermomechanical effect on the exploratory ramps, drifts, and shafts as a result of high-level nuclear waste disposal is examined using a three-dimensional thermo-elastic model. The repository layout modeled is based on the use of mechanical mining of all excavations with equivalent waste emplacement areal power densities of 57 and 80 kW/acre. Predicted temperatures and stress changes for the north and south access drifts, east main drift, east-west exploratory drift, the north and south Calico Hills access ramps, the Calico Hills north-south exploratory drift, and the optional exploratory studies facility and man and materials shafts are presented for times 10, 35, 50, 100, 300, 500, 1000, 2000, 5000, and 10,000 years after the start of waste emplacement. The study indicates that the east-west exploratory drift at the repository horizon is subject to the highest thermomechanical impact because it is located closest the buried waste canisters. For most exploratory openings, the thermally induced temperatures and stresses tend to reach the maximum magnitudes at approximately 1000 years after waste emplacement.

One of the most widely recognized inadequacies of C is its low-level treatment of arrays. Arrays are not first-class objects in C; an array name in an expression almost always decays into a pointer to the underlying type. This is unfortunate, especially since an increasing number of high-performance computers are optimized for calculations involving arrays of numbers. On such machines, double[] may be regarded as an intrinsic data type comparable to double or int and quite distinct from double. This weakness of C is acknowledged in the ARM, where it is suggested that the inadequacies of the C array can be overcome in C++ by wrapping it in a class that supplies dynamic memory management bounds checking, operator syntax, and other useful features. Such ``smart arrays`` can in fact supply the same functionality as the first-class arrays found in other high-level, general-purpose programming languages. Unfortunately, they are typically expensive in both time and memory and make poor use of advanced floating-point architectures. The reasons for these difficulties are discussed in X3JI6/92-0076//WG21/N0153, ``Optimization of Expressions Involving Array Classes.`` Is there a better solution? The most obvious solution is to make arrays first-class objects and add the functionality mentioned in the previous paragraph. However, this would destroy C compatibility and significantly alter the C++ language. Major conflicts with existing practice would seem inevitable. I propose instead that a numerical array class be adopted as part of the C++ standard library. This class will have the functionality appropriate for the intrinsic arrays found on most high-performance computers, and the compilers written for these computers will be free to implement it as a built-in class. On other platforms, this class may be defined normally, and will provide users with basic array functionality without imposing an excessive burden on the implementor.

Sandia National Laboratories Occupational Medicine Center has primary responsibility for industrial medicine services, applied epidemiology, workers` compensation and sickness absence benefit management, Human Studies Board, employee assistance and health promotion. Each discipline has unique needs for data management, standard and ad hoc reporting and data analysis. The Medical Organization has established a local area network as the preferred computing environment to meet these diverse needs. Numerous applications have been implemented on the LAN supporting some 80 users.

The PANDA code is used to build a multiphase equation of state (EOS) table for iron. Separate EOS tables were first constructed for each of the individual phases. The phase diagram and multiphase EOS were then determined from the Helmholtz free energies. The model includes four solid phases ([alpha],[gamma], [delta], and [var epsilon]) and a fluid phase (including the liquid, vapor, and supercritical regions). The model gives good agreement with experimental thermophysical data, static compression data, phase boundaries, and shock-wave measurements. Contributions from thermal electronic excitation, computed from a quantum-statistical-mechanical model, were found to be very important. This EOS covers a wide range of densities (0--1000 g/cm[sup 3]) and temperatures (0--1.2[times]10[sup 7] K). It is also applicable to RHA steel. The new EOS is used in hydrocode simulations of plate impact experiments, a nylon ball impact on steel, and the shaped charge perforation of an RHA plate. The new EOS table can be accessed through the SNL-SESAME library as material number 2150.

To allow more reliable estimates to be made of the amount of water that permeates through weapon environmental seals, we have generated extensive water permeability coefficient data for numerous o-ring materials, including, weapon-specific formulations of EPDM, butyl, fluorosilicone and silicone. For each material, data were obtained at several temperatures, ranging typically from 21[degrees]C to 80[degrees]C; for selected materials, the effect of relative humidity was monitored. Two different experimental techniques were used for most of the measurements, a permeability cup method and a weight gain/loss approach using, a sensitive microbalance. Good agreement was found between the results from the two methods, adding confidence to the reliability of the measurements. Since neither of the above methods was sufficiently sensitive to measure the water permeability of the butyl material at low temperatures, a third method, based on the use of a commercial instrument which employs a water-sensitive infrared sensor, was applied under these conditions.

ETPRE is a preprocessor for the Event Progression Analysis Code EVNTRE. It reads an input file of event definitions and writes the lengthy EVNTRE code input files. ETPRE's advantage is that it eliminates the error-prone task of manually creating or revising these files since their formats are quite elaborate. The user-friendly format of ETPRE differs from the EVNTRE code format in that questions, branch references, and other event tree components are defined symbolically instead of numerically. When ETPRE is executed, these symbols are converted to their numeric equivalents and written to the output files using format defined in the EVNTRE Reference Manual. Revisions to event tree models are simplified by allowing the user to edit the symbolic format and rerun the preprocessor, since questions, branch references, and other symbols are automatically resequenced to their new values with each execution.

The FALCON Remote Laser Alignment System is used in a high radiation environment to adjust an optical assembly. The purpose of this report is to provide a description of the hardware used and to present the system configuration. Use of the system has increased the reliability and reproducibility of data as well as significantly reducing personnel radiation exposure. Based upon measured radiation dose, radiation exposure was reduced by at least a factor of two after implementing the remote alignment system.

A statistical analysis of test results on 1000 transportation and storage casks revealed the main parameters that determine the properties of DI (ductile iron, a special form of cost iron). These data were used to established a test program in which the mechanical properties (particularly fracture toughness) of 24 DI alloys were determined as a function of their microstructure. Furthermore, the analysis emphasized the effect of test specimen size and different test data evaluation methods. Results of the test program show the prominent effect of pearlite content and graphite nodule structure in the mechanical and fracture toughness characteristics of DI. As the first-order parameter, the pearlite content is responsible for the transition from linear-elastic to elastic-plastic material behavior. The structure of the graphite nodules has a strong effect on the magnitude of the material property values. On the lower shelf, materials with small, homogeneously distributed graphite nodules show higher K{sub IC}-values (matrix-oriented fracture). On the upper shelf, materials with larger graphite nodules show higher fracture toughness (graphite-oriented fracture). With smaller specimens, conservative values were calculated on the upper shelf. This is important for transportation and storage containers of radioactive materials.

The Westinghouse AP600 plant is one of a number of new reactor plant concepts being proposed by industry. One of the unique design features of the AP600 plant is the method by which the containment is cooled during a reactor accident. Through the passive containment cooling system (PCCS), the containment steel shell is passively cooled by natural convection of air and by water film evaporation from the shell exterior surface. In this study an analysis of the AP600 plant was conducted for postulated design basis accident (DBA) and severe accident scenarios using the NRC containment code CONTAIN2 with new code enhancements to model water film transport and evaporation on the exterior of the containment shell.

A 1:6-scale model of a nuclear reactor containment model was built and tested at Sandia National Laboratories as part of research program sponsored by the Nuclear Regulatory Commission to investigate containment overpressure test was terminated due to leakage from a large tear in the steel liner. A limited destructive examination of the liner and anchorage system was conducted to gain information about the failure mechanism and is described. Sections of liner were removed in areas where liner distress was evident or where large strains were indicated by instrumentation during the test. The condition of the liner, anchorage system, and concrete for each of the regions that were investigated are described. The probable cause of the observed posttest condition of the liner is discussed.

This report discusses the testing and evaluation of five commercially available interior video emotion detection (VMD) systems. Three digital VMDs and two analog VMDs were tested. The report focuses on nuisance alarm data and on intrusion detection results. Tests were conducted in a high-bay (warehouse) location and in an office.

An efficient electron-photon Monte Carlo model, taking advantage of approximate periodicity in repetitive satellite structures, is employed to benchmark a more approximate code and to study the shielding effect of a honeycomb-like structure.

This paper represents a review copy for text that is to be included in the Shock and Vibration Recommended Practice Document. This section on pyroshock is written an a general introduction to and description of the topic loading to presentation of an extensive bibliography on the subject. Pyroshock is an evolving science that needs continued focus on both achieving improvements in testing and measurement techniques and advancing instrumentation capabilities. When desired in the near future, recommended practices can be presented. Pyroshock phenomena are associated with separation systems of missiles. spacecraft, and in some cases airplanes. During launch, a rocket driven vehicle may be exposed to 19 to 30 g`s of acceleration with predominant frequencies less than 200 Hz. After launch or takeoffs sections or parts of vehicles may be separated rapidly using explosive driven release mechanisms. Separations can involve stage disconnections for spacecraft sections or payload ejections from missiles and airplanes. At separation, localized pyrotechnic induced accelerations may range from 1000 to over 100,000 g`s at frequencies much higher than 1000 Hz. These pyroshocks are characterized by high intensity, high frequency transients that decay rapidly. Pyroshock impulses have insignificant velocity changes.

A robotic precursor mission to the Lunar surface is proposed. The objective of the mission is to place six to ten 15kg micro-rovers on the planet to investigate equipment left behind during the Apollo missions and to perform other science and exploration duties. The micro-rovers are teleoperated from Earth. An equipment on the rovers is existing technology from NASA, DOE, SDIO, DoD, and industry. The mission is designed to involve several NASA centers, the National Laboratories, multiple universities and the private sector. A major long-term goal which is addressed is the educational outreach aspect of space exploration.

The development of a high mobility platform integrated with high strength manipulation is under development at Sandia National Laboratories. The mobility platform used is a High Mobility Multipurpose Wheeled Vehicle (HMMWV). Manipulation is provided by two Titan 7F Schilling manipulators integrated onboard the HMMWV. The current state of development is described and future plans are discussed.

Controlled impact experiments have been performed on concrete to determine dynamic material properties. The properties assessed include the high-strain-rate yield strength (Hugoniot elastic limit), and details of the inelastic dynamic stress versus strain response of the concrete. The latter features entail the initial void-collapse modulus, the high-stress limiting void-collapse strain, and the stress amplitude dependence of the deformational wave which loads the concrete from the elastic limit to the maximum dynamics stress state. Dynamic stress-versus-strain data are reported over the stress range of the data, from the Hugoniot elastic limit to in excess of 2 GPa. 6 figs, 4 refs, 4 tabs.

Rutherford backscattering spectrometry (RBS), elastic recoil detection (ERD), proton induced x-ray emission (PIXE) and nuclear reaction analysis (NRA) are among the most commonly used, or traditional, ion beam analysis (IBA) techniques. In this review, several adaptations of these IBA techniques are described where either the approach used in the analysis or the application area is clearly non-traditional or unusual. These analyses and/or applications are summarized in this paper.

MOSFETs historically have exhibited large 1/f noise magnitudes because of carrier-defect interactions that cause the number of channel carriers and their mobility to fluctuate. Uncertainty in the type and location of defects that lead to the observed noise have made it difficult to optimize MOSFET processing to reduce the level of 1/f noise. This has limited one`s options when designing devices or circuits (high-precision analog electronics, preamplifiers, etc.) for low-noise applications at frequencies below {approximately}10--100 kHz. We have performed detailed comparisons of the low-frequency 1/f noise of MOSFETs manufactured with radiation-hardened and non-radiation-hardened processing. We find that the same techniques which reduce the amount of MOSFET radiation-induced oxide-trap charge can also proportionally reduce the magnitude of the low-frequency 1/f noise of both unirradiated and irradiated devices. MOSFETs built in radiation-hardened device technologies show noise levels up to a factor of 10 or more lower than standard commercial MOSFETs of comparable dimensions, and our quietest MOSFETs show noise magnitudes that approach the low noise levels of JFETS.

Three dimensional (3D) seismic technology is regarded as one of the most significant improvements in oil exploration technology to come along in recent years. This report provides an assessment of the likely long-term effect on the world oil price and some possible implications for the firms and countries that participate in the oil market. The potential reduction in average finding costs expected from the use of 3D seismic methods and the potential effects these methods may have on the world oil price were estimated. Three dimensional seismic technology is likely to have a more important effect on the stability rather than on the level of oil prices. The competitive position of US oil production will not be affected by 3D seismic technology.

A programming tool has been developed to allow detailed analysis of Fortran programs for massively parallel architectures. The tool obtains counts for various arithmetic, logical, and input/output operations by data types as desired by the user. The tool operates on complete programs and recognizes user-defined and intrinsic language functions as operations that may be counted. The subset of functions recognized by the tool, STOPCNTR, can be extended by altering the input data sets. This feature facilitates analysis of programs targeted for different architectures. The basic usage and operation of the tool is described along with the more important data structures and more interesting algorithmic aspects before identifying future directions in continued development of the tool and discussing STOPCNTR`s inherent advantages and disadvantages.

Tensile properties were measured for nineteen different formulations of epoxy encapsulating materials. Formulations were of different combinations of two neat resins (Epon 828 and Epon 826, with and without CTBN modification), three fillers (ALOX, GNM and mica) and four hardeners (Z, DEA, DETDA-SA and ANH-2). Five of the formulations were tested at -55, -20, 20 and 60C, one formulation at -55, 20 and 71C; and the remaining formulations at 20C. Complete stress-strain curves are presented along with tables of tensile strength, initial modulus and Poisson`s ratio. The stress-strain responses are nonlinear and are temperature dependent. The reported data provide information for comparing the mechanical properties of encapsulants containing the suspected carcinogen Shell Z with the properties of encapsulants containing noncarcinogenic hardeners. Also, calculated shear moduli, based on measured tensile moduli and Poisson`s ratio, are in very good agreement with reported shear moduli from experimental torsional pendulum tests.

Sandia National Laboratories is currently involved in the optimization of a Plane Shock Generator Explosive Lens (PSGEL). This PSGEL component is designed to generate a planar shock wave transmitted to perform a function through a steel bulkhead without rupturing or destroying the integrity of the bulkhead. The PSGEL component consists of a detonator, explosive, brass cone and tamper housing. The purpose of the PSGEL component is to generate a plane shock wave input to 4340 steel bulkhead (wave separator) with a ferro-electric (PZT) ceramic disk attached to the steel on the surface opposite the PSGEL. The planar shock wave depolarizes the PZT 65/35 ferroelectric ceramic to produce an electrical output. Elastic, plastic I and plastic II waves with different velocities are generated in the steel bulkhead. The depolarization of the PZT ceramic is produced by the elastic wave of specific amplitude (10--20 Kilobars) and this process must be completed before (about 0. 15 microseconds) the first plastic wave arrives at the PZT ceramic. Measured particle velocity versus time profiles, using a Velocity Interferometer System for Any Reflector (VISAR) are presented for the brass and steel output free surfaces. Peak pressures are calculated from the particle velocities for the elastic, plastic I and plastic 11 waves in the steel. The work presented here investigates replacing the current 4340 steel with PH 13-8 Mo stainless steel in order to have a more corrosion resistant, weldable and more compatible material for the multi-year life of the component. Therefore, the particle velocity versus time profile data are presented comparing the 4340 steel and PH 13-8 Mo stainless steel. Additionally, in order to reduce the amount of explosive, data are presented to show that LX-13 can replace PBX-9501 explosive to produce more desirable results.