Publications

In-situ barrier materials and designs are being developed for containment of high risk contamination as an alternative to immediate removal or remediation. The intent of these designs is to prevent the movement of contaminants in either the liquid or vapor phase by long-term containment, essentially buying time until the contaminant depletes naturally or a remediation can be implemented. The integrity of the resultant soil-binder mixture is typically assessed by a number of destructive laboratory tests (leaching, compressive strength, mechanical stability with respect to wetting and freeze-thaw cycles) which as a group are used to infer the likelihood of favorable long-term performance of the barrier. The need exists for a minimally intrusive yet quantifiable methods for assessment of a barrier`s integrity after emplacement, and monitoring of the barrier`s performance over its lifetime. Here, the authors evaluate non-destructive measurements of inert-gas diffusion (specifically, SF{sub 6}) as an indicator of waste-form integrity. The goals of this project are to show that diffusivity can be measured in core samples of soil jet-grouted with Portland cement, validate the experimental method through measurements on samples, and to calculate aqueous diffusivities from a series of diffusion measurements. This study shows that it is practical to measure SF{sub 6} diffusion rates in the laboratory on samples of grout (Portland cement and soil) typical of what might be used in a barrier. Diffusion of SF{sub 6} through grout (Portland cement and soil) is at least an order of magnitude slower than through air. The use of this tracer should be sensitive to the presence of fractures, voids, or other discontinuities in the grout/soil structure. Field-scale measurements should be practical on time-scales of a few days.

This paper describes updates and revisions to the data acquisition computer program DATAVG which has served as the basic data collection system for the Sandia National Laboratories Geomechanics Department, Rock Mechanics Laboratory since late 1992. DATAVG was first described in Event Triggered Data Acquisition in the Rock Mechanics Laboratory, [Hardy, 1993]. DATAVG has been modified to incorporate numerous user-requested enhancements and a few bug fixes. In this paper these changes to DATAVG are described.

The generation of particles in gas handling systems as a result of corrosion is a major concern in the microelectronics industry. The corrosion can be caused by the presence of trace quantities of water in corrosive gases such as HCl or HBr. FTIR spectroscopy has been shown to be a method that can be made compatible with corrosive gases and is capable of detecting low ppb levels of water vapor. In this report, the application of FTIR spectroscopy combined with classical least squares multivariate calibration to detect trace H{sub 2}O in N{sub 2}, HCl and HBr is discussed. Chapter 2 discusses the gas handling system and instrumentation required to handle corrosive gases. A method of generating a background spectrum useful to the measurements discussed in this report, as well as in other application areas such as gas phase environmental monitoring, is discussed in Chapter 3. Experimental results obtained with the first system are presented in Chapter 4. Those results made it possible to optimize the design options for the construction of a dedicate system for low ppb water vapor determination. These designs options are discussed in Chapter 5. An FTIR prototype accessory was built. In addition, a commercially available evacuable FTIR system was obtained for evaluation. Test results obtained with both systems are discussed in Chapter 6. Experiments dealing with the interaction between H{sub 2}O-HCl and potential improvements to the detection system are discussed in Chapter 7.

Dose enhancement and dose rate were measured in more than a dozen gamma sources using pMOS RADFETs and TLDs from two independent sources. ARACOR X-ray dose rates were calibrated using single- and dual-dielectric RADFETs.

The Photovoltaic Manufacturing Technology Program (PVMaT) program began in 1990 as a cost-shared partnership among the US photovoltaic industry and the US Photovoltaic Program. Balance-of-systems (BOS) components and concepts were included under Phase 4A1 of the program. BOS contracts ranged from newly developed AC PV modules to 100kW inverters for photovoltaic applications. Utility-interactive, stand-alone and hybrid components were also improved, while better manufacturing processes were developed. Specific products developed through Phase 4A1 contracts included AC modules and module integrated inverters, an advanced polymer system to reduce BOS costs, low cost integrated tracking PV systems, improved inverters, new concept inverters, communications links for BOS, and advanced modular PV systems for remote applications. This paper summarizes the research and development work, presents product and applications improvements, and describes manufacturing improvements while analyzing performance and cost benefits.

To achieve the lowest life-cycle cost (LCC), photovoltaic (PV) systems must have the optimum mix of low first cost, low operation and maintenance (O&M) cost, and high availability. Additionally, the long-term health of the photovoltaic (PV) industry requires that PV systems work as expected. Although PV modules now enjoy high reliability due to a significant multi-year effort by both the U.S. Department of Energy (DOE) and industry, the same is not always true of PV systems. Even for systems that do operate reliably, customers, suppliers, and manufacturers can benefit from knowing what O&M expenses to expect. This knowledge will reduce technology risk to the customer and improve likelihood of commitment to PV projects. System integrators and utilities may benefit from O&M cost information to improve system designs, to properly price service agreements and warranties, and to optimize maintenance strategies. The DOE and component manufacturers may benefit from identifying cost drivers to optimally focus research and quality assurance resources to improve product reliability. This paper discusses the first of five tasks identified for this project, quantifying system reliability and life cycle cost by collecting, analyzing and reporting data on PV system reliability and cost. Industry participants collect the necessary O&M data on systems they are monitoring. Sandia provides support in the form of assistance identifying data that needs to be collected, helping develop forms or databases to collect the data, and analyzing the data.

The performance of an amp-hour (Ah) counting battery charge control algorithm has been defined and tested using the Digital Solar Technologies MPR-9400 microprocessor based PV hybrid charge controller. This work included extensive field testing of the charge algorithm on flooded lead-antimony and valve regulated lead-acid (VRLA) batteries. The test results after one-year have demonstrated that PV charge utilization, battery charge control, and battery state of charge (SOC) has been significantly improved by providing maximum charge to the batteries while limiting battery overcharge to manufacturers specifications during variable solar resource and load periods.

An industry supported task group has recently completed writing proposals for changes in bring Article 690 of the 1999 National Electrical Code (NEC{reg_sign}) up to the state-of-the-art in photovoltaic device and system technology. This paper summarizes proposed code changes, discusses background on both new and changed, and presents examples for the proposed changes. Topics such as the proposed new temperature compensation table for calculating maximum system voltage are analyzed. Procedures for calculating conductor sizes with the proposed changes are presented. Impacts on photovoltaic installations, building integrated systems, and AC module installations are also analyzed.

A nonlinear discretization scheme in space and energy, based on the recently developed exponential discontinuous method, is applied to continuous slowing down dominated electron transport (i.e., in the absence of scattering.) Numerical results for dose and charge deposition are obtained and compared against results from the ONELD and ONEBFP codes, and against exact results from an adjoint Monte Carlo code. It is found that although the exponential discontinuous scheme yields strictly positive and monotonic solutions, the dose profile is considerably straggled when compared to results from the linear codes. On the other hand, the linear schemes produce negative results which, furthermore, do not damp effectively in some cases. A general conclusion is that while yielding strictly positive solutions, the exponential discontinuous method does not show the crude cell accuracy for charged particle transport as was apparent for neutral particle transport problems.

Two methods for the use of lunar materials for the construction of shelters on the Moon are being proposed: explosive consolidation of the soil into structural components and plasma spraying of the soil to join components. The plasma-sprayed coating would also provide protection from the intense radiation. In this work, a mare simulant was plasma-sprayed onto a stainless steel substrate. Deposition of a 0.020 inch coating using power inputs of 23, 25, 27 and 29 kW were compared. Hardness of the coatings increased with each increase of power to the system, while porosity at the interface decreased. All coatings exhibited good adhesion. Simultaneously, an explosively consolidated sample was similarly characterized to afford a comparison of structural features associated with each mode of proposed use.

In 1996, Sandia National Laboratories (SNL) undertook a major effort to develop, produce, and execute a Sites Comprehensive Plan. Fundamentally, this document is intended to serve as a tool to clarify the strategic link between (1) current and future mission needs and responsibilities, and (2) the condition, capacity, and required amount of facilities space and infrastructure. It documents the Facilities Group`s response to programmatic requests for capability and makes the case for the required facilities investments through integrated master plans that document SNL`s short- and long-range needs. This paper outlines the history and business environment that led to the writing of the plan, the organizations and committees involved, the steps required to develop and produce it, the challenges encountered in selling it, both internally and externally, and the issues involved in executing the proposed actions set forth in the plan. The paper also articulates the benefits gained by Facilities Management (FM) and the corporation, as well as the lessons learned in producing the plan. SNL has concluded that the Sites Comprehensive Plan was a worthwhile effort in terms of retained facilities investment funding, increased awareness of facility needs, and other measures, despite the significant effort and cost required to produce it.

This report outlines the future technology needs of the Chemical Industry in the area of catalysis and is a continuation of the process that produced the report Technology Vision 2020: The U.S. Chemical Industry and the Council for Chemical Research`s (CCR) Chemical Synthesis Team follow-up work in chemical synthesis. Vision 2020 developed a 25-year vision for the chemical industry and outlined the challenges to be addressed in order to achieve this vision. This report, which outlines the catalysis technology roadmap, is based on the output of the CCR`s Chemical Synthesis Team, plus a workshop held March -20-21, 1997, which included about 50 participants, with catalysis experts from industry, academia, and government. It is clear that all participants view catalysis as a fundamental driver to the 0274 economic and environmental viability of the chemical industry. Advances in catalytic science and technology are among the most crucial challenges to achieving the goals of the chemical industry advanced in Vision 2020.

Linear schemes applied to charged particle transport problems demonstrate high order accuracy but under certain conditions can also produce negative solutions. On the other hand, the recently developed nonlinear exponential discontinuous (ED) method has been shown to produce accurate strictly positive solutions, for positive sources, in neutral particle transport applications. We have applied this method to the solution, in space and energy, of the multispecies transport equations for relativistic heavy ions. The solution may be useful as a treatment planning tool for the irradiation of certain cancers using heavy ions. Collisions between projectile ions and atoms in the target medium can result in ion fragments different from the original species. The solution includes these projectile fragments. The primary ion and all fragments are treated using the straight ahead approximation under which the fragments continue on with the same velocity as the original projectile.

Sandia National Laboratories (SNL) has recently completed the irradiation of five isotope production targets at its Annular Core Research Reactor (ACRR) using targets fabricated by Los Alamos National Laboratory. Four of the irradiated targets were chemically processed in the SNL Hot Cell Facility (HCF) using the Cintichem process. The Cintichem method for processing {sup 99}Mo isotope production targets involves dissolution of a UO{sub 2} coating, separation of the Mo from the other fission products, and purifying the final product. Several processing issues were addressed during the initial process verification work. This paper discusses the results of work involving dissolving the UO{sub 2} coating, recovering Mo losses in purification columns, and radiation exposure testing of process glassware and components.

As part of the Isotope Production Program at Sandia National Laboratories New Mexico (SNL/NM), procedures are being finalized for the production of {sup 99}Mo from the irradiation of {sup 235}U-coated stainless steel targets at the Technical Area (TA) V reactor and hot cell facilities. Methods have been identified and tested for the management of the non-product (waste) material as the final step in the production process. These methods were developed utilizing the waste material from a series of cold and hot tests, beginning with depleted uranium powder and culminating with a test involving an irradiated {sup 235}U target with an initial fission product inventory of approximately 18,000 Ci at the end of the irradiation cycle.

The ARRAMIS risk and reliability analysis software suite developed by Sandia National Laboratories enables analysts to evaluate the safety and reliability of a wide range of complex systems whose failure results in high consequences. This software was originally designed to model the systems, responses, and phenomena associated with potential severe accidents at commercial nuclear power reactors by solving very large fault tree and event tree models. However, because of its power and versatility, ARRAMIS and its constituent analysis engines have recently been used to evaluate a wide variety of systems, including nuclear weapons, telecommunications facilities, robotic material handling systems, and aircraft systems using hybrid fault tree event tree analysis techniques incorporating fully integrated uncertainty analysis capabilities. This paper describes recent applications in the area of nuclear reactor accident progression analysis using a large event tree methodology and the ARRAMIS package.

Heavy charged particles deposit much of their kinetic energy at very high rates in small volumes near the end of their range. This characteristic, coupled with the availability of modern particle accelerators, has sparked a revival of interest in the use of ions as a possible treatment tool for certain types of cancers. Collisions between projectile ions and atoms in the target medium can result in ion fragments that are different from the original projectile species. The energy deposition characteristics of these fragments differ from those of the projectile in a manner that allows them to travel beyond the range of the original particle. This can result in deposition of doses in healthy tissue beyond the tumor. The loss of projectiles due to the fragmentation process will also affect the dose deposited in the target tumor. An accurate dose calculation requires that these effects be taken into account. Monte Carlo calculations are expensive, time consuming, and can be limited in the number of ion species considered. Linear methods can yield high-order accuracy but can sometimes exhibit the undesirable characteristic of calculating negative fluxes. In order to bypass these difficulties, we have applied the recently developed exponential discontinuous (ED) finite- element method to a calculation of dose deposition by relativistic heavy ion projectiles and fragments. The ED method has been shown to yield strictly -- positive solutions for positive sources of neutral particles.

In applications dealing with the deposition of amorphous hydrogenated carbon layers or in the determination of the composition of deposited layers on the walls of nuclear fusion plasma experiments, the analysis of mixtures of light elements on heavy substrates is necessary. Depth profiling by means of RBS is often difficult due to the overlap of the backscattering intensities of different constituents from different depths. The erosion and reaction of deposited amorphous deuterated carbon (a-C:D) films with a Be substrate due to annealing in air poses an analytical challenge especially if simultaneously the exchange of hydrogen isotopes should be monitored. The analysis of the different recoiling atoms from collisions with heavy ions in Elastic Recoil Detection (ERD) can provide a tool which resolves all constituents in a single analysis. In the present study the composition of intermixed layers on Be containing H, D, Be, C and O has been analyzed using conventional {sup 4}He RBS at 2.2 MeV together with 2.5 MeV {sup 4}He ERD for hydrogen isotope analysis. At these energies, an overlap of signals from different constituents could be avoided in most cases. As alternative method heavy ion ERD using Si{sup 7+} ions extracted from a 5 MeV Tandem Van de Graff accelerator was investigated. At a scattering angle of 30{degree} Si ions could not be scattered into the detector and a solid state detector without protecting foil could be used. Even in the intermixed layers at terminal energies of 5 MeV the heavy constituents could be separated while signals from recoiling hydrogen and deuterium atoms could be resolved on top of the signal from the Be substrate. For the analysis of the RBS and ERD data the newly developed spectra simulation program SIMNRA has been used which includes a large data bank for scattering and nuclear reaction cross sections. The depth profiles of all constituents extracted from the simulation are compared for both methods.

This paper presents ion beam induced charge collection (IBICC) contrast images showing regions of differing charge collection efficiency within optoelectronic modulator devices. The experiments were carried out at the Sandia nuclear microprobe using 18 MeV carbon and 2 MeV helium ions. Lines of varying densities are observed to run along the different {l_brace}110{r_brace} directions which correlate with misfit dislocations within the 392nm thick strained layer superlattice quantum well of the modulator structure. Independent cross-sectional TEM studies and the electrical properties of the devices under investigation suggest the presence of threading dislocations in the active device region at a density of {approximately} 10{sup 6} cm{sup {minus}2}. However, no clear evidence of threading dislocations was observed in the IBICC images as they are possibly masked by the strong contrast of the misfit dislocations. Charge carrier transport within the modulator is used to explain the observed contrast. The different signal to noise levels and rates of damage of the incident ions are assessed.

Remote sensing by satellite is increasingly important to the national government for treaty verification, battlefield monitoring, and other activities. In addition, civilian oriented applications are increasing in areas such as geology, meteorology, ecology, forestry, and agriculture. Spectral imaging sensors, an important subclass of satellite-borne sensors, have been shown to provide information far superior to that of conventional panchromatic images in many of these applications. However, spectral imaging adds at least two challenges to the already difficult task of viewing the earth from a distance of hundreds of kilometers. First, with numerous spectral channels, the signal-to-noise ratio is decreased in any one channel. Second the data rates of spectral imaging sensors (10 Mbytes/sec, or more) stress the limits of the electronic systems, including the onboard data storage, the downlink bandwidth, and the earthbound image analysis system. This report describes a new concept which the authors have dubbed the information-efficient spectral imaging sensor (ISIS) which addresses these two problems. In addition, it offers the promise of nearly real-time identification of targets.

A test procedure was developed to assess the capillary flow wettability of solders inside a confined geometry. The test geometry comprised two parallel plates with a controlled gap of constant thickness (0.008 cm, 0.018 cm, 0.025 cm and 0.038 cm). Capillary flow was assessed by: (1) the meniscus or capillary rise of the solder within the gap; (2) the extent of void formation in the gap; and (3) the time dependence of the risen solder film. Tests were performed with the lead-free solders 95Sn-5Sb, 96.5Sn-3.5Ag, and 91.84Sn-3.33Ag-4.83Bi. The capillary rise of the lead-free solders was less than that observed with the 63Sn-37Pb control. Reducing the solder surface tension and contact angle improved capillary flow. Void formation by the non lead solders increased as the gap became smaller. The extent of voiding was determined primarily by the gap size rather than the wettability parameters (contact angle or surface tension) of the individual alloys. © 1997, MCB UP Limited

Main-stream applications are beginning to incorporate public key cryptography. It can be difficult to deploy this technology without a robust infrastructure to support it. It can also be difficult to deploy a public key infrastructure among multiple enterprises when different applications and standards must be supported. This discussion chronicles the efforts by a team within the US Department of Energy`s Nuclear Weapons Complex to build a public key infrastructure and deploy applications that use it. The emphasis of this talk will be on the lessons learned during this effort and an assessment of the overall impact of this technology.

The sandstones of the Molina Member of the Wasatch Formation in the Piceance basin of northwestern Colorado contain a suite of fractures that have a conjugate-pair geometry. The fractures are vertical and intersect at an acute angle of between 20 and 40 degrees. Although direct evidence of shear is rare, the fracture surfaces commonly display small steps. The fracture geometries suggest that the maximum compressive stress during fracturing was in the plane of the acute angle of the conjugate fractures: the steps are interpreted as broken-face manifestations of very low angle en echelon fractures, formed within exceptionally narrow zones of incipient shear. In contrast to the highly anisotropic permeability enhancement created by subparallel vertical extension fractures in the underlying Mesaverde Formation, the conjugate pairs in the Molina sandstones should create a well connected and relatively isotropic mesh of fracture conductivity. Increases in stress magnitudes and anisotropy during production drawdown of reservoir pressures should cause shear offsets along the fractures, initially enhancing permeability.

In January, 1995 a collaborative effort to improve radiological consequence analysis methods and tools was initiated between the V.G. Khlopin Institute (KRI) and Sandia National Laboratories (SNL). The purpose of the collaborative effort was to transfer SNL`s consequence analysis methods to KRI and identify opportunities for collaborative efforts to solve mutual problems relating to the safety of radiochemical facilities. A second purpose was to improve SNL`s consequence analysis methods by incorporating the radiological accident field experience of KRI scientists (e.g. the Chernobyl and Kyshtym accidents). The initial collaborative effort focused on the identification of: safety criteria that radiochemical facilities in Russia must meet; analyses/measures required to demonstrate that safety criteria have been met; and data required to complete the analyses/measures identified to demonstrate the safety basis of a facility.

For over fifteen years Sandia National Laboratories has been involved in laboratory testing of biometric identification devices. The key concept of biometric identification devices is the ability for the system to identify some unique aspect of the individual rather than some object a person may be carrying or some password they are required to know. Tests were conducted to verify manufacturer`s performance claims, to determine strengths/weaknesses of devices, and to determine devices that meet the US Department of energy`s needs. However, during recent field installation, significantly different performance was observed than was predicted by laboratory tests. Although most people using the device believed it operated adequately, the performance observed was over an order of magnitude worse than predicted. The search for reasons behind this gap between the predicted and the actual performance has revealed many possible contributing factors. As engineers, the most valuable lesson to be learned from this experience is the value of scientists and engineers with (1) common sense, (2) knowledge of human behavior, (3) the ability to observe the real world, and (4) the capability to realize the significant differences between controlled experiments and actual installations.

The National Environmental Policy Act (NEPA) requires that federal agencies prepare environmental impact statements (EISs) on proposals for major Federal action significantly affecting the quality of the human environment. The Council on Environmental Quality (CEQ) regulations require that EISs be prepared directly by the lead agency or a contractor it selects. EIS contractors must execute a disclosure statement specifying that they have ``no financial or other interest`` in the outcome of the project. The intent of the ``conflict of interest`` prohibition is to ensure that the EIS is defensible, free of self-serving bias, and credible to the public. Those coming to the federal government for money, permits, or project approvals must not be placed in the position of analyzing the environmental consequences of their own proposals. This paper analyzes the conflict of interest problem faced by government contractors who maintain and operate government-owned or-controlled facilities for which EISs are required. In the US Department of Energy (DOE) system, these are referred to as ``M and O`` contractors. It also examines organizational conflicts presented by current or prospective government contractors who have a financial or other interest in the outcome of a project or program for which an EIS is prepared. In responding to these and related questions, the paper discusses and interprets the CEQ regulations and guidance on EIS preparation conflict of interest as well as leading federal court opinions. It also distinguishes ``preparers`` from ``participants`` in the EIS preparation process.

Discharges in gas mixtures of Cl{sub 2}, BCl{sub 3}, Ar, and N{sub 2} are used by the integrated circuit industry for metal etching, and are as yet not well understood, especially in inductively-coupled plasma (ICP) sources which are rapidly becoming the industry standard for etching tools. An essential parameter that must be measured in these plasmas is the density of ions, both positive and negative, formed in the plasma. In the work presented here, LIF and laser photodetachment were used to measure relative metastable chlorine ion CL{sup +}* density and temperature and absolute Cl{sup {minus}} density as a function of gas mixture.

A 1.3 {micro}m wavelength vertical-cavity surface-emitting laser (VCSEL) containing proton implanted isolation regions and a dielectric top mirror and a wafer-bonded GaAs/AlAs bottom mirror was fabricated. A room temperature pulsed threshold current density of 1.13 kA/cm{sup 2} and a threshold current of 2 mA have been demonstrated.

An efficient, scalable, parallel algorithm for treating contacts in solid mechanics has been applied to interactions between particles in smooth particle hydrodynamics (SPH). The algorithm uses three different decompositions within a single timestep: (1) a static FE-decomposition of mesh elements; (2) a dynamic SPH-decomposition of SPH particles; (3) and a dynamic contact-decomposition of contact nodes and SPH particles. The overhead cost of such a scheme is the cost of moving mesh and particle data between the decompositions. This cost turns out to be small in practice, leading to a highly load-balanced decomposition in which to perform each of the three major computational states within a timestep.

This paper is a description of work-in-progress. It describes Sandia`s program to study the basic fluid mechanics of large-scale mixing in unbounded, compressible, turbulent flows, specifically, the turbulent mixing of an axisymmetric compressible helium jet in a parallel, coflowing compressible air freestream. Both jet and freestream velocities are variable over a broad range, providing a wide range mixing layer Reynolds number. Although the convective Mach number, M{sub c}, range is currently limited by the present nozzle design to values of 0.6 and below, straightforward nozzle design changes would permit a wide range of convective Mach number, to well in excess of 1.0. The use of helium allows simulation of a hot jet due to the large density difference, and also aids in obtaining optical flow visualization via schlieren due to the large density gradient in the mixing layer. The work comprises a blend of analysis, experiment, and direct numerical simulation (DNS). There the authors discuss only the analytical and experimental efforts to observe and describe the evolution of the large-scale structures. The DNS work, used to compute local two-point velocity correlation data, will be discussed elsewhere.

Fast z-pinch implosions can convert more than 10% of the stored electrical energy in a pulsed-power accelerator into x-rays. On the Saturn pulsed-power accelerator at Sandia National Laboratories, currents of 6 to 8 MA with a risetime of less than 50 ns have been used to drive cylindrically-symmetric arrays of wires, producing x-ray energies greater than 400 kJ with x-ray pulsewidths less than 5 ns and peak x-ray powers of 75 {+-} 10 TW. Using similar loads, PBFA Z has produced > 1.5 MJ and > 150 TW of x-rays in the first four months of operation in the z-pinch mode. These x-ray energies and powers are records for laboratory x-ray production. The x-ray output can be thermalized into a near-Planckian x-ray source by containing it within a cylindrical radiation case (a hohlraum). These energetic, intense, large volume, long-lived hohlraum x-ray sources have recently been used for ICF-relevant ablator physics experiments and offer the potential for performing many new basic physics and fusion-relevant experiments.

The authors define two simple metrics for accuracy of models built from range imaging information. They apply the metric to a model built from a recent range image taken at the Laser Radar Development and Evaluation Facility (LDERF), Eglin AFB, using a Scannerless Range Imager (SRI) from Sandia National Laboratories. They also present graphical displays of the residual information produced as a byproduct of this measurement, and discuss mechanisms that these data suggest for further improvement in the performance of this already impressive SRI.

The intent of this tutorial is to overview the technology of multi-level polysilicon surface micromachining, to present examples of devices which fully utilize this level of complexity, and to discuss what they believe to be significant issues which are not fully resolved. Following this intent, the tutorial consists of four sections. The first is an introduction and description of multi-level polysilicon surface micromachining and its potential benefits. Specifically, the inclusion of a third deposited layer of mechanical polysilicon greatly extends the degree of complexity available for micromechanism design. The second section introduces wafer planarization by CMP as a process tool for surface micromachining. The third section presents examples of actuated geared micromechanisms which require the multi-level fabrication process. Demonstration of actuation mechanisms coupled to external devices are illustrated. Finally, polysilicon surface micromachining fabrication technology has reached a level where many device designs, for the most part, can be embodied in the technology to produce a mechanical construct which provides the desired function. When designed properly, the fabricated mechanical element, if free to operate, will produce the desired function. However, one set of issues which can hinder or prevent operation are related to the post-fabricated device surfaces. These surface issues; namely, stiction, friction, and wear, are emphasized in the final section as a major hindrance to realizing the full potential of surface micromachined devices.

The unattended sensing of stationary (i.e. non-mobile) targets is important in applications ranging from counter-proliferation to law enforcement. With stationary targets, sources of seismic, acoustic, and electro-magnetic emissions can potentially be used to detect, identify, and locate the target. Stationary targets have considerably different sensing requirements than the traditional mobile-target unattended ground sensor applications. This paper presents the novel features and requirements of a system for sensing stationary targets. In particular, issues associated with long-listen time signal processing for signal detection, and array processing techniques for signal localization are presented. Example data and signal processing outputs from a stationary target will be used to illustrate these issues. The impact on sensor, electronic signal processing, battery subsystem, and communication requirements will also be discussed. The paper will conclude with a detailed comparison between mobile-target and stationary-target unattended ground sensor architectures.

The authors present the growth and characterization of vertical-cavity surface emitting lasers (VCSELs) from visible to near-infrared wavelength grown by metalorganic vapor phase epitaxy. Discussions on the growth issue of VCSEL materials include the control on growth rate and composition using an in situ normal-incidence reflectometer, optimization of ultra-high material uniformity, and comprehensive p- and n-type doping study in AlGaAs by CCl{sub 4} and Si{sub 2}H{sub 6} over the entire Al composition range. They will also demonstrate the recent achievements of selectively-oxidized VCSELs which include the first room-temperature continuous-wave demonstration of all-AlGaAs 700-nm red VCSELs, high-performance n-side up 850-nm VCSELs, and low threshold current and low-threshold voltage 1.06 {micro}m VCSELs using InGaAs/GaAsP strain-compensated quantum wells.

This work builds upon established Sandia intelligent systems technology to develop a unique approach for the integration of intelligent system control into the US Highway and urban transportation systems. The Sandia developed concept of the COPILOT controller integrates a human driver with computer control to increase human performance while reducing reliance on detailed driver attention. This research extends Sandia expertise in sensor based, real-time control of robotics systems to high speed transportation systems. Knowledge in the form of maps and performance characteristics of vehicles provides the automatic decision making intelligence needed to plan optimum routes, maintain safe driving speeds and distances, avoid collisions, and conserve fuel.

Sandia National Laboratories, New Mexico, conducts the Energy Storage Systems Program, which is sponsored by the US Department of Energy`s Office of Utility Technologies. The goal of this program is to assist industry in developing cost-effective energy storage systems as a resource option by 2000. Sandia is responsible for the engineering analyses, contracted development, and testing of energy storage systems for stationary applications. This report details the technical achievements realized during fiscal year 1996.

Hydraulic fracturing tests were integrated with hydrologic tests to estimate the conditions under which gas pressure in the disposal rooms in the Waste Isolation Pilot Plant, Carlsbad, NM (WIPP) will initiate and advance fracturing in nearby anhydrite interbeds. The measurements were made in two marker beds in the Salado formation, MB139 and MB140, to explore the consequences of existing excavations for the extrapolation of results to undisturbed ground. The interpretation of these measurements is based on the pressure-time records in two injection boreholes and several nearby hydrologic observation holes. Data interpretations were aided by post-test borehole video surveys of fracture traces that were made visible by ultraviolet illumination of fluorescent dye in the hydraulic fracturing fluid. The conclusions of this report relate to the upper- and lower-bound gas pressures in the WIPP, the paths of hydraulically and gas-driven fractures in MB139 and MB140, the stress states in MB139 and MB140, and the probable in situ stress states in these interbeds in undisturbed ground far away from the WIPP.

The cited paper estimates the consequences that might occur should a purpose-built ship transporting Vitrified High Level Waste (VHLW) be involved in a severe collision that causes the VHLW canisters in one Type-B package to spill onto the floor of a major ocean fishing region. Release of radioactivity from VHLW glass logs, failure of elastomer cask seals, failure of VHLW canisters due to stress corrosion cracking (SCC), and the probabilities of the hypothesized accident scenario, of catastrophic cask failure, and of cask recovery from the sea are all discussed.

The objective is to assess the occurrence of nonplanar distortions of hemes and other tetrapyrroles in proteins and to determine the biological function of these distortions. Recently, these distortions were found by us to be conserved among proteins belonging to a functional class. Conservation of the conformation of the heme indicates a possible functional role. Researchers have suggested possible mechanisms by which heme distortions might influence biological properties; however, no heme distortion has yet been shown conclusively to participate in a structural mechanism of hemoprotein function. The specific aims of the proposed work are: (1) to characterize and quantify the distortions of the hemes in all of the more than 300 hemoprotein X-ray crystal structures in terms of displacements along the lowest-frequency normal coordinates, (2) to determine the structural features of the protein component that generate and control these nonplanar distortions by using spectroscopic studies and molecular-mechanics calculations for the native proteins, their mutants and heme-peptide fragments, and model porphyrins, (3) to determine spectroscopic markers for the various types of distortion, and, finally, (4) to discover the functional significance of the nonplanar distortions by correlating function with porphyrin conformation for proteins and model porphyrins.

Improved characterization and process control is important to many Sandia and DOE programs related to manufacturing. Many processes/structures are currently under-characterized including thin film growth, corrosion and semiconductor structures, such as implant profiles. A sensitive tool is required that is able to provide lateral and vertical imaging of the electromagnetic properties of a sample. The confocal resonator is able to characterize the surface and near-surface impedance of materials. This device may be applied to a broad range of applications including in situ evaluation of thin film processes, physical defect detection/characterization, the characterization of semiconductor devices and corrosion studies. In all of these cases, the technology should work as a real-time process diagnostic or as a feedback mechanism regarding the quality of a manufacturing process. This report summarizes the development and exploration of several diagnostic applications.

A micro electro-hydrodynamic (EHD) injection pump has been developed using laser micromachining technology. Two designs have been fabricated, tested, and evaluated. The first design has two silicon parts with KOH-etched wells which are stacked on the top of each other. The wells are etched into one side of the wafer, and gold is deposited on the other side to serve as the pump electrodes. A Nd:YAG laser is used to drill an array of circular holes in the well region of both silicon parts. This creates a grid distribution with a square pattern. Next the well regions of the silicon parts are aligned, and the parts are bonded together using a Staystik thermoplastic. Together, the bonded siliconpart form the pump. The pump unit is then mounted into a ceramic package with a large hole drilled in the bottom of the package to permit fluid flow. Aluminum ribbon wire bonds are used to connect the pump electrodes to the package leads. Isolation of the metallization and wires is achieved by filling the package cavity and coating the wires with polyimide. When a voltage is applied to the electrodes, ions are injected into the working fluid, such as an organic solvent, thus inducing flow. The second design has the silicon parts oriented {open_quote}back-to-back{close_quote} and bonded together with Stayform. A {open_quote}back-to-back{close_quote} design will decrease the grid distance so that a smaller voltage is required for pumping. Experimental results have demonstrated that this micro pump can achieved a pressure head of about 287 Pa with an applied voltage of 120 V.

This report documents, demonstrates, evaluates, and provides theoretical justification for methods used to convert experimental data into relative permeability relationships. The report facilities accurate determination of relative permeabilities of anhydride rock samples from the Salado Formation at the Waste Isolation Pilot Plant (WIPP). Relative permeability characteristic curves are necessary for WIPP Performance Assessment (PA) predictions of the potential for flow of waste-generated gas from the repository and brine flow into repository. This report follows Christiansen and Howarth (1995), a comprehensive literature review of methods for measuring relative permeability. It focuses on unsteady-state experiments and describes five methods for obtaining relative permeability relationships from unsteady-state experiments. Unsteady-state experimental methods were recommended for relative permeability measurements of low-permeability anhydrite rock samples form the Salado Formation because these tests produce accurate relative permeability information and take significantly less time to complete than steady-state tests. Five methods for obtaining relative permeability relationships from unsteady-state experiments are described: the Welge method, the Johnson-Bossler-Naumann method, the Jones-Roszelle method, the Ramakrishnan-Cappiello method, and the Hagoort method. A summary, an example of the calculations, and a theoretical justification are provided for each of the five methods. Displacements in porous media are numerically simulated for the calculation examples. The simulated product data were processed using the methods, and the relative permeabilities obtained were compared with those input to the numerical model. A variety of operating conditions were simulated to show sensitivity of production behavior to rock-fluid properties.

A multispectral ultraviolet (UV) fluorescence imaging fluorometer and a pulsed molecular beam laser fluorometer were developed to detect volatile organic compounds of interest in environmental monitoring and drug interdiction applications. The UV fluorescence imaging fluorometer is a relatively simple instrument which uses multiple excitation wavelengths to measure the excitation/emission matrix for irradiated samples. Detection limits in the high part-per-million to low part-per-million range were measured for a number of volatile organic vapors in the atmosphere. Detection limits in the low part-per-million range were obtained using cryogenic cooling to pre-concentrate unknown samples before introducing them into the imaging fluorometer. A multivariate analysis algorithm was developed to analyze the excitation/emission matrix and used to determine the relative concentrations of species in computer synthesized mixtures containing up to five organic compounds. Analysis results demonstrated the utility of multispectral UV fluorescence in analytical measurements. A transportable UV fluorescence imaging fluorometer was used in two field tests. Field test results demonstrated that detection limits in the part-per-billion range were needed to reliably identify volatile organic compounds in realistic field test measurements. The molecular beam laser fluorometer, a more complex instrument with detection limits in the part-per-billion to part-per-trillion range, was therefore developed to satisfy detection sensitivity requirements for field test measurements. High-resolution spectroscopic measurements made with the molecular beam laser fluorometer demonstrated its utility in identifying volatile organic compounds in the atmosphere.

This report describes the WIPP 1 test case studied as part of INTRAVAL, an international project to study validation of geosphere transport models. The WIPP 1 test case involved simulation of measured brine-inflow rates to boreholes drilled into the halite strata surrounding the Waste Isolation Pilot Plant repository. The goal of the test case was to evaluate the use of Darcy`s law to describe brine flow through halite. The general approach taken was to try to obtain values of permeability and specific capacitance that would be: (1) consistent with other available data and (2) able to provide reasonable simulations of all of the brine-inflow experiments performed in the Salado Formation. All of the teams concluded that the average permeability of the halite strata penetrated by the holes was between approximately 10{sup {minus}22} and 10{sup {minus}21} m{sup 2}. Specific capacitances greater than 10{sup {minus}10} Pa{sup {minus}1} are inconsistent with the known constitutive properties of halite and are attributed to deformation, possibly ongoing, of the halite around the WIPP excavations. All project teams found that Darcy-flow models could replicate the experimental data in a consistent and reasonable manner. Discrepancies between the data and simulations are attributed to inadequate representation in the models of processes modifying the pore-pressure field in addition to the experiments themselves, such as ongoing deformation of the rock around the excavations. Therefore, the conclusion from the test case is that Darcy-flow models can reliably be used to predict brine flow to WIPP excavations, provided that the flow modeling is coupled with measurement and realistic modeling of the pore-pressure field around the excavations. This realistic modeling of the pore-pressure field would probably require coupling to a geomechanical model of the stress evolution around the repository.

The ability of an open-path, fourier-transform infrared spectrometer to detect vehicle exhaust emissions approximately 3 meters above the roadway surface at a busy Albuquerque suburban intersection was evaluated in this study. Multiple measurements of carbon monoxide and carbon dioxide were carried out over pathlengths up to 100 meters during the morning commute period on multiple days in the summer of 1993. The carbon monoxide to fuel carbon ratio was computed from all spectral data in order to derive a vehicle fleet average ratio. The data were determined to be normally distributed with an overall carbon monoxide-fuel carbon ratio of 0.15. The 95% confidence interval about the mean was {+-} 0.009. Day-to-day variation of the mean ratio was determined to be on the order of 3%. The results indicate that anticipated reductions in carbon monoxide emissions following the implementation of a winter-season oxygenated fuel program could be reliably detected with an open-path fourier transform spectrometer. The periodic use of such an instrument may offer a cost-effective means of generating a city-wide carbon monoxide emission budget for vehicles sources.

In this paper, preliminary results on the use of active chatter control in a new type of milling machine is presented. It is expected that this machine will cut metal at twice the rate of conventional machines without an appreciable increase in cost. Performance enhancements are achieved by the integration of active feedback control into an existing machine structure. To reduce computational burden, decoupled control is proposed. Extensive simulations have shown that significant performance enhancements are achievable.

This report summarizes the development of in situ spectral reflectance as a tool for improving the quality, reproducibility, and yield of device structures grown from compound semiconductors. Although initially targeted at MBE (Molecular Beam Epitaxy) machines, equipment difficulties forced the authors to test most of their ideas on a MOCVD (Metal Organic Chemical Vapor Deposition) reactor. A pre-growth control strategy using in situ reflectance has led to an unprecedented demonstration of process control on one of the most difficult device structures that can be grown with compound semiconductor materials. Hundreds of vertical cavity surface emitting lasers (VCSEL`s) were grown with only {+-} 0.3% deviations in the Fabry-Perot cavity wavelength--a nearly ten-fold improvement over current calibration methods. The success of the ADVISOR (Analysis of Deposition using Virtual Interfaces and Spectroscopic Optical Reflectance) method has led to a great deal of interest from the commercial sector, including use by Hewlett Packard and Honeywell. The algorithms, software and reflectance design are being evaluated for patents and/or license agreements. A small company, Filmetrics, Inc., is incorporating the ADVISOR analysis method in its reflectometer product.

Silicones [polydimethylsiloxane (PDMS) polymers] are environmentally safe, nonflammable, weather resistant, thermally stable, low T{sub g} materials which are attractive for general elastomer applications because of their safety and their performance over a wide temperature range. However, PDMS is inherently weak due to its low glass transition temperature (T{sub g}) and lack of stress crystallization. The major goal of this project was to create a family of reinforced elastomers based on silsesquioxane/PDMS networks. Polydimethylsiloxane-based (PDMS) composite materials containing a variety of alkylene-arylene-bridged polysilsesquioxanes were synthesized in order to probe short chain and linkage effects in bimodal polymer networks. Monte Carlo simulations on the alkylene-bridged silsesquioxane/PDMS system predicted that the introduction of the silsesquioxane short chains into the long chain PDMS network would have a significant reinforcing effect on the elastomer. The silsesquioxane-PDMS networks were synthesized and evaluated. Analysis of the mechanical properties of the resulting materials indicated that use of the appropriate silisesquioxane generated materials with greatly enhanced properties. Arylene and activated alkylene systems resulted in materials that showed superior adhesive strength for metal-to-metal adhesion.

The BES Materials Sciences Program has the central theme of Scientifically Tailored Materials. The major objective of this program is to combine Sandia`s expertise and capabilities in the areas of solid state sciences, advanced atomic-level diagnostics and materials synthesis and processing science to produce new classes of tailored materials as well as to enhance the properties of existing materials for US energy applications and for critical defense needs. Current core research in this program includes the physics and chemistry of ceramics synthesis and processing, the use of energetic particles for the synthesis and study of materials, tailored surfaces and interfaces for materials applications, chemical vapor deposition sciences, artificially-structured semiconductor materials science, advanced growth techniques for improved semiconductor structures, transport in unconventional solids, atomic-level science of interfacial adhesion, high-temperature superconductors, and the synthesis and processing of nano-size clusters for energy applications. In addition, the program includes the following three smaller efforts initiated in the past two years: (1) Wetting and Flow of Liquid Metals and Amorphous Ceramics at Solid Interfaces, (2) Field-Structured Anisotropic Composites, and (3) Composition-Modulated Semiconductor Structures for Photovoltaic and Optical Technologies. The latter is a joint effort with the National Renewable Energy Laboratory. Separate summaries are given of individual research areas.

In certain penetration events the primary mode of deformation of the target can be approximated by known analytical expressions. In the context of an analysis code, this approximation eliminates the need for modeling the target as well as the need for a contact algorithm. This technique substantially reduces execution time. In this spirit, a forcing function which is derived from a spherical-cavity expansion analysis has been implemented in PRONTO 3D. This implementation is capable of computing the structural and component responses of a projectile due to three dimensional penetration events. Sample problems demonstrate good agreement with experimental and analytical results.

This report documents the work performed for the ``Advanced Tomographic Flow Diagnostics for Opaque Multiphase Fluids`` LDRD (Laboratory-Directed Research and Development) project and is presented as the fulfillment of the LDRD reporting requirement. Dispersed multiphase flows, particularly gas-liquid flows, are industrially important to the chemical and applied-energy industries, where bubble-column reactors are employed for chemical synthesis and waste treatment. Due to the large range of length scales (10{sup {minus}6}-10{sup 1}m) inherent in real systems, direct numerical simulation is not possible at present, so computational simulations are forced to use models of subgrid-scale processes, the accuracy of which strongly impacts simulation fidelity. The development and validation of such subgrid-scale models requires data sets at representative conditions. The ideal measurement techniques would provide spatially and temporally resolved full-field measurements of the distributions of all phases, their velocity fields, and additional associated quantities such as pressure and temperature. No technique or set of techniques is known that satisfies this requirement. In this study, efforts are focused on characterizing the spatial distribution of the phases in two-phase gas-liquid flow and in three-phase gas-liquid-solid flow. Due to its industrial importance, the bubble-column geometry is selected for diagnostics development and assessment. Two bubble-column testbeds are utilized: one at laboratory scale and one close to industrial scale. Several techniques for measuring the phase distributions at conditions of industrial interest are examined: level-rise measurements, differential-pressure measurements, bulk electrical impedance measurements, electrical bubble probes, x-ray tomography, gamma-densitometry tomography, and electrical impedance tomography.

MC1814 Interconnection Boxes from dismantled B57 bombs, and MC2839 firing Sets from retired W70-1 warheads were obtained from the Pantex facility. Printed circuit boards were selected from these components for microstructural analysis of their solder joints. The analysis included a qualitative examination of the solder joints and quantitative assessments of (1) the thickness of the intermetallic compound layer that formed between the solder and circuit board Cu features, and (2) the Pb-rich phase particle distribution within the solder joint microstructure. The MC2839 solder joints had very good workmanship qualities. The intermetallic compound layer stoichiometry was determined to be that of Cu6Sn5. The mean intermetallic compound layer thickness for all solder joints was 0.885 mm. The magnitude of these values did not indicate significant growth over the weapon lifetime. The size distribution of the Pb-rich phase particles for each of the joints were represented by the mean of 9.85 {times} 10{sup {minus}6} mm{sup 2}. Assuming a spherical geometry, the mean particle diameter would be 3.54 mm. The joint-to-joint difference of intermetallic compound layer thickness and Pb-rich particle size distribution was not caused by varying thermal environments, but rather, was a result of natural variations in the joint microstructure that probably existed at the time of manufacture. The microstructural evaluation of the through-hole solder joints form the MC2839 and MC1814 components indicated that the environmental conditions to which these electronic units were exposed in the stockpile, were benign regarding solder joint aging. There was an absence of thermal fatigue damage in MC2839 circuit board, through-hole solder joints. The damage to the eyelet solder joints of the MC1814 more likely represented infant mortality failures at or very near the time of manufacture, resulting from a marginal design status of this type of solder joint design.

Phenomena that can decontaminate aerosol-laden gases sparging through steam suppression pools of boiling water reactors during reactor accidents are described. Uncertainties in aerosol properties, aerosol behavior within gas bubbles, and bubble behavior in plumes affect predictions of decontamination by steam suppression pools. Uncertainties in the boundary and initial conditions that are dictated by the progression of severe reactor accidents and that will affect predictions of decontamination by steam suppression pools are discussed. Ten parameters that characterize boundary and initial condition uncertainties, nine parameters that characterize aerosol property and behavior uncertainties, and eleven parameters that characterize uncertainties in the behavior of bubbles in steam suppression pools are identified. Ranges for the values of these parameters and subjective probability distributions for parametric values within the ranges are defined. These uncertain parameters are used in Monte Carlo uncertainty analyses to develop uncertainty distributions for the decontamination that can be achieved by steam suppression pools and the size distribution of aerosols that do emerge from such pools. A simplified model of decontamination by steam suppression pools is developed by correlating features of the uncertainty distributions for total decontamination factor, DF(total), mean size of emerging aerosol particles, d{sub p}, and the standard deviation of the emerging aerosol size distribution, {sigma}, with pool depth, H. Correlations of the median values of the uncertainty distributions are suggested as the best estimate of decontamination by suppression pools. Correlations of the 10 percentile and 90 percentile values of the uncertainty distributions characterize the uncertainty in the best estimates. 295 refs., 121 figs., 113 tabs.

Neutron reflection is one of only a few characterization techniques which can be used to study buried interfaces in situ. While restricted to model samples, interfacial density and composition profiles can be obtained with a resolution of {approx}5 {angstrom} using isotopic substitution (typically H/D for organic materials). We are using neutron reflection to address several problems of fundamental importance to the durability of organic/inorganic interphases. One important focus of this study is water adsorption within interphases with and without coupling agents. From the time and temperature dependence of moisture uptake and removal in vacuum, information regarding the nature of the interaction of water with the interphase species can be obtained.

This work was conducted as part of a Near-wellbore Mechanics program at Sandia National Laboratories. An understanding of the interaction of the perforator jet from an explosive shaped charge with the fluid filled porous sandstone media is of basic importance to the completion of oil wells. Tests were conducted using the five-head Flash X-ray Test Site to measure the jet tip velocities and jet geometry for the OMNI and CAPSULE Conical Shaped Charge (CSC) oil well perforator jets fired into air. These tests were conducted to generate jet velocity and geometry information to be used in validating the CTH hydrocode modeling/simulation development of pressed powder, metal liner jets in air. Ten tests were conducted to determine the CSC jet penetration into 6061-T6 aluminum targets. Five tests were conducted with the OMNI CSC at 0.25, 6.0, and 19 inch standoffs from the target. Five tests were conducted with the CAPSULE CSC at 0.60, 5.0, 10.0, and 19 inch standoffs from the target. These tests were conducted to generate jet penetration into homogeneous target information for use in validating the CTH code modeling/simulation of pressed powder, metal liner jets penetrating aluminum targets. The Flash X-ray radiographs, jet velocities, jet diameters, and jet lengths data for jets fired into air are presented in this report. The jet penetration into aluminum and penetration hole profile data are also presented for the OMNI and CAPSULE perforators. Least Squares fits are presented for the measured jet velocity and jet penetration data.

Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs.

Metathesis-catalyzed polymerizations of primary silanes were performed to generate polysilanes suitable for functionalization with a variety of side groups. Modeling was employed to predict conformations and estimate electronic properties of candidate functionalized polysilanes. Chemical functionalization of oligo(hydrido)silanes with terminal {alpha}, {omega}-dienes under free radical conditions yielded highly crosslinked, nonporous polysilane networks. Ketone reduction with oligo(hydrido)silanes under free radical conditions led to novel poly(phenylalkoxysilanes). Free radical reduction of terminal alkenyl(alkoxy)silanes forms functionalized polysilanes which can be further transformed into sol-gel matrices with the polysilane functionality intact. These gels may be processed into nonporous xerogels or high surface area aerogels.

Ion-beam driven hohlraum targets were designed to absorb the energy of PBFAII lithium ion beams within a foam, which converted the ion beam energy into x-rays. The foam was held within a gold hohlraum. X-ray radiation was observed from the top of the target through a circular diagnostic aperture. On the bottom of the target was a gold-coated aluminum witness plate, which was a component of an active, shock-breakout diagnostic. Surrounding the outside of the hohlraum were five titanium pins which produced ion-induced inner-shell x-rays (4.5 keV) to diagnose the lithium beam. Several different manufacturing processes and characterization techniques were utilized to prepare these targets. Extensive documentation provided quality control on their preparation. This report summarizes the preparation, characterization, and documentation of targets for ion-beam driven hohlraum experiments.

A team of analysts designed and conducted a scoping evaluation to estimate the technical capabilities of fifteen Department of Energy sites for disposal of the hazardous metals in mixed low-level waste (i.e., waste that contains both low-level radioactive materials and hazardous constituents). Eight hazardous metals were evaluated: arsenic, barium, cadmium, chromium, lead, mercury, selenium, and silver. The analysis considered transport only through the groundwater pathway. The results are reported as site-specific estimates of maximum concentrations of each hazardous metal in treated mixed low-level waste that do not exceed the performance measures established for the analysis. Also reported are site-specific estimates of travel times of each hazardous metal to the point of compliance.

Central Europe has experienced environmental degradation for hundreds of years. The proximity of countries, their shared resources, and transboundary movement of environmental pollution, create the potential for regional environmental strife. The goal of this project was to identify the sources and sinks of environmental pollution in Central Europe and evaluate the possible impact of transboundary movement of pollution on the countries of Central Europe. In meeting the objectives of identifying sources of contaminants, determining transboundary movement of contaminants, and assessing socio-economic implications, large quantities of disparate data were examined. To facilitate use of the data, the authors refined mapping procedures that enable processing information from virtually any map or spreadsheet data that can be geo-referenced. Because the procedure is freed from a priori constraints of scale that confound most Geographical Information Systems, they have the capacity to generate new projections and apply sophisticated statistical analyses to the data. The analysis indicates substantial environmental problems. While transboundary pollution issues may spawn conflict among the Central European countries and their neighbors, it appears that common environmental problems facing the entire region have had the effect of bringing the countries together, even though opportunities for deteriorating relationships may still arise.

The goal of this work was to evaluate chemically-functionalized block copolymers as adhesion promoters for metal/thermoset resin interfaces. Novel block copolymers were synthesized which contain pendant functional groups reactive toward copper and epoxy resins. In particular, imidazole and triazole functionalities that chelate with copper were incorporated onto one block, while secondary amines were incorporated onto the second block. These copolymers were found to self-assemble from solution onto copper surfaces to form monolayers. The structure of the adsorbed monolayers were studied in detail by neutron reflection and time-of-flight secondary ion mass spectrometry. The monolayer structure was found to vary markedly with the solution conditions and adsorption protocol. Appropriate conditions were found for which the two blocks form separate layers on the surface with the amine functionalized block exposed at the air surface. Adhesion testing of block copolymer-coated copper with epoxy resins was performed in both lap shear and peel modes. Modest enhancements in bond strengths were observed with the block copolymer applied to the native oxide. However, it was discovered that the native oxide is the weak link, and that by simply removing the native oxide, and then applying an epoxy resin before the native oxide can reform, excellent bond strength in the as-prepared state as well as excellent retention of bond strength after exposure to solder in ambient conditions are obtained. It is recommended that long term aging studies be performed with and without the block copolymer. In addition, the functionalized block copolymer method should be evaluated for another system that has inherently poor bonding, such as the nickel/silicone interface, and for systems involving metals and alloys which form oxides very rapidly, such as aluminum and stainless steel, where bonding strategies involve stabilizing the native oxide.

In-pile experiments addressing late-phase processes in Light Water Reactors (LWRs) were performed in the Annular Core Research Reactor (ACRR) at Sandia National Laboratories. Melt Progression (MP) experiments were designed to provide information to develop and verify computer models for analysis of LWR core damage in severe accidents. Experiments examine the formation and motion of ceramic molten pools in disrupted reactor core regions. The MP-2 experiment assembly consisted of: (1) a rubble bed of enriched UO{sub 2} and ZrO{sub 2} simulating severely disrupted reactor core regions, (2) a ceramic/metallic crust representing blockage formed by early phase melting, relocation, and refreezing of core components, and (3) an intact rod stub region that remained in place below the blockage region. The test assembly was fission heated in the central cavity of the ACRR at an average rate of about 0.2 KA, reaching a peak molten pool temperature around 3400 K. Melting of the debris bed ceramic components was initiated near the center of the bed. The molten material relocated downward, refreezing to form a ceramic crust near the bottom of the rubble bed. As power levels were increased, the crust gradually remelted and reformed at progressively lower positions in the bed until late in the experiment when it penetrated into and attacked the ceramic/metallic blockage. The metallic components of the blockage region melted and relocated to the bottom of the intact rod stub region before the ceramic melt penetrated the blockage region from above. The ceramic pool penetrated halfway into the blockage region by the end of the experiment. Measurements of thermal response and material relocation are compared to the results of the computer simulations. Postexperiment examination of the assembly with the associated material interactions and metallurgy are also discussed in detail with the analyses and interpretation of results. 16 refs., 206 figs., 24 tabs.

The capabilities of Interfacial Force Microscopy (IFM) are illustrated utilizing the following examples: the bonding interaction between chemically distinct end groups on self-assembling molecules adsorbed on the sample and and probe tip; and a study of the effect of morphological defects on the nanomechanical properties of gold single crystal surfaces.

Different applications have different security requirements for data privacy, data integrity, and authentication. Encryption is one technique that addresses these requirements. Encryption hardware, designed for use in high-speed communications networks, can satisfy a wide variety of security requirements if that hardware is key-agile, robustness-agile and algorithm-agile. Hence, multiply-agile encryption provides enhanced solutions to the secrecy, interoperability and quality of service issues in high-speed networks. This paper defines these three types of agile encryption. Next, implementation issues are discussed. While single-algorithm, key-agile encryptors exist, robustness-agile and algorithm-agile encryptors are still research topics.

The Korean Peninsula is one of the world`s most tense military confrontational sites. Nearly 2 million North Korean, South Korean, and U.S. troops face each other along the 255-km long military demarcation line. Confidence building measures (CBMs), particularly military ones, that address the security needs of both countries could decrease the danger of conflict and help create an environment where a peace regime might be negotiated. In spite of the present high level of mutual distrust, steps can still be taken to prepare for future development and implementation of CBMs. This paper defines some simple and specific first steps toward CBMs that might be useful on the Korean Peninsula.

Under the sponsorship of the US Department of Energy (DOE) Office of Utility Technologies, the Energy Storage Systems Analysis and Development Department at Sandia National Laboratories contracted Sentech, Inc., to assess the impact of power quality problems on the electricity supply system. This report contains the results of several studies that have identified the cost of power quality events for electricity users and providers. The large annual cost of poor power quality represents a national inefficiency and is reflected in the cost of goods sold, reducing US competitiveness. The Energy Storage Systems (ESS) Program takes the position that mitigation merits the attention of not only the DOE but affected industries as well as businesses capable of assisting in developing solutions to these problems. This study represents the preliminary stages of an overall strategy by the ESS Program to understand the magnitude of these problems so as to begin the process of engaging industry partners in developing solutions.

End-to-end encryption can protect proprietary information as it passes through a complex inter-city computer network, even if the intermediate systems are untrusted. This technique involves encrypting the body of computer messages while leaving network addressing and control information unencrypted for processing by intermediate network nodes. Because high speed implementations of end-to-end encryption with easy key management for standard network protocols are unavailable, this technique is not widely used today. Specifically, no end-to-end encryptors exist to protect Asynchronous Transfer Mode (ATM) traffic, nor to protect Switched Multi-megabit Data Service (SMDS), which is the first ``Broadband Integrated Services Digital Network`` (BISDN) service now being used by long distance telephone companies. This encryption technology is required for the protection of data in transit between industrial sites and central Massively Parallel Supercomputing Centers over high bandwidth, variable bit rate (BISDN) services. This research effort investigated techniques to scale end-to-end encryption technology from today`s state of the art ({approximately} 0.001 Gb/s) to 2.4 Gb/s and higher. A cryptosystem design has been developed which scales for implementation beyond SONET OC-48 (2.4Gb/s) data rates. A prototype for use with OC-3 (0.155 Gb/s) ATM variable bit rate services was developed.

Nanometer sized metal particles were encapsulated in the micropores of xerogels and aerogels. The synthesis involves the sequential reduction of a metal salt followed by sol-gel processing in an inverse micelle solution. The inverse micelle solution solubilizes the metal salt and provides a micro-reactor for the nucleation, growth, and stabilization of the nanometer sized clusters. Hydrolysis and condensation of an added siloxane precursor produces a wet gel embedding the particles. Characterization of the particle size and composition and the particle growth process was completed with transmission electron microscopy (TEM), electron diffraction, and UV-visible absorption spectrometry. Characterization of the gel surface areas was completed with N{sub 2} porosimetry. Material properties determined as a function of the gel precursor (TEOS vs. a pre-hydrolyzed form of TEOS), the water to gel precursor reaction stoichiometry, and surfactant concentration are discussed in terms of the unique solution chemistry occurring in the micro-heterogeneous inverse micelle solutions. Finally, catalyst development and catalyst activity of the materials are discussed. 1-hexene hydrogenation was chosen as a model reaction.

Dispensable materials, such as sticky foams and rigid polyurethane foams, have been used as access deterrent systems by DOE security since the 1970`s. While these have been very effective systems, they also have some intrinsic problems such as toxicity, flammability and a limited range of temperature in which they remain functional. Current trends to use less-than-lethal methods to gain advantage in military and civilian conflict scenarios demand that new and better deterrent materials be designed. The most effective sticky foam is a hydrocarbon-based material which is composed of high molecular weight polymers, low molecular weight tackifying agents, fire retardants and foam stabilizing surfactants. In order to expand and fully utilize sticky foam technology, a truly nonflammable analog is required. To this end, this work involves first generation development of silicone-based deterrent systems. Two basic types of silicone systems were evaluated. First, systems based on commercial resins were prepared using a variety of thixotropic materials, plasticizers and formulation strategies. Second, systems were prepared using in situ sol-gel techniques to rapidly promote gelation in blends of functionalized silicone polymers. The resulting materials were evaluated for their foamability using non-CFC foaming agents and found to be suitable for foam formation. The properties of these sticky materials can be tailored by virtue of the formulation flexibility; thus, they represent a new class of nontoxic, nonflammable deterrents with a wide temperature range of use.

Two new and related true-triaxial apparatus are described that make use of conventional triaxial pressure vessles in combination with specially configured, high-pressure hydraulic jacks inside these vessels. The development combines advantages not found in existing facilities, including a compact design, pore-pressure and flow-through capabilities, the ability to attain high principal stresses and principal stress differences, direct access to parts of the sample, and provisions to go to relatively large deformations without developing serious stress field inhomogeneities.

The first sinkhole at the Weeks Island Strategic Petroleum Reserve (SPR) site was initially observed in May 1992. Concurrent with the increasing dissolution of salt over the mined oil storage area below, it has gradually enlarged and deepened. Beginning in 1994 and continuing to the present, the injection of saturated brine directly into the sinkhole throat some 76 m beneath the ground surface essentially arrested further dissolution, providing time to make adequate preparation for the safe and orderly transfer of crude oil to other storage facilities. This mitigation measure marked the first time that such a control procedure has been used in salt mining; previously all control has been achieved by either in-mine or from-surface grouting. A second and much smaller sinkhole was noticed in early 1995 on an opposite edge of the SPR mine, but with a very similar geological and mine mechanics setting. Both sinkholes occur where the edges of upper 152 m and lower 213 m mined storage levels are nearly vertically aligned. Such coincidence maximizes the tensional stress development, leading to fracturing in the salt. This cracking takes 20 or more years to develop. The cracks then become flow paths for brine incursion, which after time progress into the mined openings. Undersaturated ground water gradually enlarges the cracks in salt through dissolution, leading to eventual collapse of the overlying sand to form sinkholes. Other geologic conditions may also be secondary factors in controlling both mining extent and sinkhole location.

This paper discusses the design and testing results of a resonant accelerometer developed for integrated surface-micromachining processes.First- and second-generation designs are presented. The sensors use leverage mechanisms to transfer force from a proof mass to double-ended tuning fork (DETF) resonators, used as force transducers. Each fork forms the basis of an integrated oscillator to provide the output waveforms. The DETF`s on the first-generation device have a nominal frequency of 175 kHz, and the sensor has a measured scale factor of 2.4 Hz/g. The oscillators on this device exhibit a root Allan variance floor of 38 mHz (220 ppb). The second-generation, higher-sensitivity sensor uses DETF`s with a nominal frequency of 68 kHz and has measured a scale factor of 45 Hz/g.

Transient power supply voltage (V{sub DDT}) analysis is a new testing technique demonstrated as a powerful alternative and complement to I{sub DDQ} testing. V{sub DDT} takes advantage of the limited response time of a voltage supply to the changing power demands of an IC during operation. Changes in the V{sub DD} response time are used to detect increases in power demand with resolutions of 100 nA at 100 kHz, 1 {mu}A at 1 MHz, and 2.5 {mu}A at 1.5 MHz. These current sensitivities have been shown for ICs with quiescent currents < 0.1 {mu}A and > 300 {mu}A. The V{sub DDT} signal acquisition protocols, frequency versus sensitivity tradeoffs, hardware considerations and limitations, data examples, and areas for future research are described.

A historical perspective is given for Sandia National Laboratories from its beginnings as a small engineering group at an offshoot of Los Alamos Laboratory to a facility of 7000 people at its main facility in Albuquerque, another 1000 people in Livermore, California and test ranges in Tonopah, Nevada and Kauai, Hawaii. The Sandia army base became the Z division of Los Alamos and $25 million construction program began the structures that would carry out a test program for nuclear weapons during the cold war. Bell System/AT&T stewardship of the site continued from 1949 to 1993, when Martin Marietta (now Lockheed Martin) was chosen as the new contractor. Management decisions, personnel, and political aspects of the Laboratory are presented up to 1997 and forecasts are given for future policy and programs of Sandia.

This paper presents the construction of the smart pixel arrays which perform AND and XOR functions with three-input and one-output optical signals for the application of an optical database filter. The device is based on oxide confined VCSELs bump bonded to GaAs MESFET pixels. The MSM photodetectors are monolithically integrated with MESFETs.

The need for collision detection arises in several robotics areas, including motion-planning, online collision avoidance, and simulation. At the heart of most current methods are algorithms for interference detection and/or distance computation. A few recent algorithms and implementations are very fast, but to use them for accurate collision detection, very small step sizes can be necessary, reducing their effective efficiency. We present a fast, implemented technique for doing exact distance computation and interference detection for translationally-swept bodies. For rotationally swept bodies, we adapt this technique to improve accuracy, for any given step size, in distance computation and interference detection. We present preliminary experiments that show that the combination of basic and swept-body calculations holds much promise for faster accurate collision detection.

This paper describes the initial results of one portion of a project to develop effective analytical tools for predicting the effect of atmospheric corrosion on the reliability of electronic devices. The specific objectives of this work were to experimentally characterize the atmospheric corrosion of aluminum-gold wirebonds and to develop a statistical-based model that describes the effect of the resulting stochastic process on the reliability of a selected electronic assembly. The experimental characterization included an attempt at accelerated aging. Modeling involved: (1) the development and validation of empirical models that describe the effects of environmental parameters on corrosion rate, and (2) the formulation and validation of a reliability-prediction model using the accelerated aging data and long-term field information as it becomes available. A preliminary assessment of the effect of three environmental factors on wirebond failure rate was performed and an empirical rate model defined. Subsequently, a statistical treatment of the rate information was used in a Monte Carlo simulation technique to determine the service life of a hypothetical electronic assembly. This work demonstrated that stochastic, corrosion-induced degradation can be successfully incorporated in classical techniques to analyze component reliability. 19 figs., 3 tabs.

A 3-D non-linear electromagnetic inversion scheme has been developed to produce images of subsurface conductivity structure from electromagnetic geophysical data. The solution is obtained by successive linearized model updates where full forward modeling is employed at each iteration to compute model sensitivities and predicted data. Regularization is applied to the problem to provide stability. Because the inverse part of the problem requires the solution of 10`s to 100`s of thousands of unknowns, and because each inverse iteration requires many forward models to be computed, the code has been implemented on massively parallel computer platforms. The use of the inversion code to image environmental sites is demonstrated on a data set collected with the Apex Parametrics {open_quote}MaxMin I-8S{close_quote} over a section of stacked barrels and metal filled boxes at the Idaho National Laboratory`s {open_quote}Cold Test Pit{close_quote}. The MaxMin is a loop-loop frequency domain system which operates from 440 Hz up to 56 kHz using various coil separations; for this survey coil separations of 15, 30 and 60 feet were employed. The out-of phase data are shown to be of very good quality while the in-phase are rather noisy due to slight mispositioning errors, which cause improper cancellation of the primary free space field in the receiver. Weighting the data appropriately by the estimated noise and applying the inversion scheme is demonstrated to better define the structure of the pit. In addition, comparisons are given for single coil separations and multiple separations to show the benefits of using multiple offset data.

A doped-channel heterostructure field effect transistor (H-FET) technology has been developed with self-aligned refractory gate processing and using both enhancement- and depletion-mode transistors. D-HFET devices are obtained with a threshold voltage adjust implant into material designed for E-HFET operation. Both E- and D-HFETs utilize W/WSi bilayer gates, sidewall spacers, and rapid thermal annealing for controlling short channel effects. The 0.5 {mu}m E- HFETs (D-HFETs) have been demonstrated with transconductance of 425 mS/mm (265-310 mS/mm) and f{sub t} of 45-50 GHz. Ring oscillator gate delays of 19 ps with a power of 0.6 mW have been demonstrated using direct coupled FET logic. These results are comparable to previous doped-channel HFET devices and circuits fabricated by selective reactive ion etching rather than ion implantation for threshold voltage adjustment.

The Federal Aviation Administration Airworthiness Assurance Nondestructive Inspection Validation Center (FAA-AANC) and Boeing Commercial Airplane Group are currently developing a study pertaining to the detection of cracks in multi-layered aluminum sheets. The specimen panels model pertinent aspects of the lap splice joints for Boeing 737 aircraft, Line Numbers 292 - 2565. Upon initial characterization of the specimen panels, it became clear that signals produced from a sliding probe at fastener sites were not representative of an in-service lap splice, and therefore, could not be used in a probability of detection experiment. This paper discusses specimen characterization and steps taken to make the specimens useful for nondestructive technology assessment.

Low-density, microcellular foams prepared from the natural polymers agar and gelatin have been developed for pulsed-power physics experiments. Numerous experiments were supported with foams having densities at or below 10 mg/cm{sup 3}. For some of the experiments, the agar/gelatin foam was uniformly doped with metallic elements using soluble salts. Depending on the method of preparation, cell sizes were typically below 10 microns and for one process were below 1.0 micron.

Inverters are key building blocks of photovoltaic (PV) systems that produce ac power. The balance of systems (BOS) portion of a PV system can account for up to 50% of the system cost, and its reliable operation is essential for a successful PV system. As part of its BOS program, Sandia National Laboratories (SNL) maintains a laboratory wherein accurate electrical measurements of power systems can be made under a variety of conditions. This paper outlines the work that is done in that laboratory.

The ability to monitor and control the depth of a laser weld in real-time is critical in many laser welding applications. Consequently, the authors have investigated the use of an optical method to sense weld depth. Welds were generated on kovar samples, using a pulsed Nd:YAG laser. The sensing method uses digital high-speed photography to measure the velocity of the plume of vaporized metal atoms ejected from the metal surface. An energy balance equation is then used to relate the plume velocity to the size of the weld. Numerical solution of the energy balance equation yielded values for weld depth that were within 8% of the actual measured values.

The use of backscattered X rays to image buried land mines and distinguish between surface and buried features has been well documented. Laboratory imaging experiments, being conducted at Sandia National Laboratories/New Mexico (SNL/NM), have been used to develop preliminary data acquisition hardware and software for an upcoming Advanced Technology Demonstration (ATD). In addition image processing techniques, developed by the Department of Nuclear Engineering at the University of Florida (UF), are utilized. Previous buried land mine imaging studies focused on antitank mines buried in screened sand and have included well defined surface features such as a broad or a small diameter rock. In the present study the authors have examined imaging under a variety of practical environmental conditions. They have successfully imaged antitank mines (ATM) buried in sand and rocky New Mexico (NM) soil. Images have been obtained for bare surfaces as well s for surfaces covered with limestone road coarse base (gravel), snow, water, and native grass. In addition, they have imaged buried ATM and surface antipersonnel (AP) mines covered with debris consisting of various size rocks, a log, and leaves such that no mine was visible to the eye.

A continuously operating, scanning x-ray machine is being developed for landmine detection using backscattered x-rays. The source operates at 130 kV and 650 mA. The x-rays are formed by electrons striking a high Z target. Target shape is an approximate 5 cm wide by 210 cm long racetrack. The electron beam is scanned across this target with electromagnets. There are 105, 1-cm by 1-cm collimators in each leg of the racetrack for a total of 210 collimators. The source is moved in the forward direction(the direction perpendicular to the 210-cm dimension) at 3 mi/h. The forward velocity and collimator spacing are such that a grid of collimated x-rays are projected at normal incidence to the soil. The spacing between the collimators and the ground results in a 2-cm by 2-cm x-ray pixel on the ground. A unique detector arrangement of collimated and uncollimated detectors allows surface features to be recognized and removed, leaving an image of a buried landmine. Another detector monitors the uncollimated x-ray output and is used to normalize the source output. The mine detector is being prepared for an Advanced Technology Demonstration (ATD). The ATD is scheduled for midyear of 1998. The results of the source performance in pre ATD tests will be presented.

Effective utilization of unattended ground sensors (UGSs) in a theater reconnaissance, surveillance, target acquisition, and kill assessment environment requires that a human operator be able to interpret, and collectively assess, the significance of real time data obtained from UGS emplacements over large geographical regions of interest. The products of this UGS data interpretation and assessment activity can then be used in the decision support process for command level evaluation of appropriate courses of action. Advancements in both sensor hardware technology and in software systems and processing technology have enabled the development of practical real time situation assessment capabilities based upon information from unattended ground sensors. A decision support workstation that employs rule-based expert system processing of reports from unattended ground sensors is described. The primary goal of this development activity is to produce a suite of software to track vehicles using data from unattended ground sensors. The situational assessment products from this system have stand-alone utility, but are also intended to provide cueing support for overhead sensors and supplementary feeds to all-source fusion centers. The conceptual framework, developmental architecture, and demonstration field tests of the system are described.

A survey of ohmic contact materials and properties to GaAs, InP, GaN will be presented along with critical issues pertaining to each semiconductor material. Au-based alloys (e.g., GeAuNi for n-type GaAs) are the most commonly used contacts for GaAs and InP materials for both n- and p-type contacts due to the excellent contact resistivity, reliability, and usefulness over a wide range of doping levels. Research into new contacting schemes for these materials has focused on addressing limitations of the conventional Au-alloys in thermal stability, propensity for spiking, poor edge definition, and new approaches for a non-alloyed contact. The alternative contacts to GaAs and InP include alloys with higher temperature stability, contacts based on solid phase regrowth, and contacts that react with the substrate to form lower bandgap semiconductors alloys at the interface. A new area of contact studies is for the wide bandgap group III-Nitride materials. At present, low resistivity ohmic contact to p-type GaN has not been obtained primarily due to the large acceptor ionization energy and the resultant difficulty in achieving high free hole concentrations at room temperature. For n-type GaN, however, significant progress has been reported with reactive Ti-based metalization schemes or the use of graded InGaN layers. The present status of these approaches will be reviewed.

This report summarizes progress from the Laboratory Directed Research and Development (LDRD) program during fiscal year 1996. In addition to a programmatic and financial overview, the report includes progress reports from 259 individual R&D projects in seventeen categories. The general areas of research include: engineered processes and materials; computational and information sciences; microelectronics and photonics; engineering sciences; pulsed power; advanced manufacturing technologies; biomedical engineering; energy and environmental science and technology; advanced information technologies; counterproliferation; advanced transportation; national security technology; electronics technologies; idea exploration and exploitation; production; and science at the interfaces - engineering with atoms.

Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations.

The electromagnetic integrated demonstration (EMID) is a baseline study in electromagnetic (EM) exploration of the shallow subsurface (< 10 m). Eleven distinct EM systems, covering the geophysical spectrum, acquired data on a grid over the Idaho National Engineering Laboratory (INEL) Cold Test Pit (CTP). The systems are investigated and evaluated for the purpose of identifying and reviewing existing geophysical characterization instrumentation (commercial and experimental), integrating those technologies with multi-dimensional interpretational algorithms, and identifying gaps in shallow subsurface EM imaging technology. The EMID data, are valuable for testing and evaluating new interpretational software, and developing techniques for integrating multiple datasets. The experimental field techniques shows how the acquisition of data in a variety of array configurations can considerably enhance interpretation. All data are available on the world wide web. Educators and students are encouraged to use the data for both classroom and graduate studies. The purpose of this paper is to explain why, where, how and what kind of data were collected. It is left to the reader to assess the value of a given system for their particular application. Information about the EMID is organized into two general categories: survey description and system evaluation.

Intelligent Systems are characterized by the intensive use of computer power. The computer revolution of the last few years is what has made possible the development of the first generation of Intelligent Systems. Software for second generation Intelligent Systems will be more complex and will require more powerful computing engines in order to meet real-time constraints imposed by new robots, sensors, and applications. A multiprocessor architecture was developed that merges the advantages of message-passing and shared-memory structures: expendability and real-time compliance. The HyperForest architecture will provide an expandable real-time computing platform for computationally intensive Intelligent Systems and open the doors for the application of these systems to more complex tasks in environmental restoration and cleanup projects, flexible manufacturing systems, and DOE`s own production and disassembly activities.

Linear chemometric algorithms were used to model the quantitative response of an evanescent fiber optic chemical sensor in aqueous mixtures with concentrations between 20 and 300 ppm. Four data sets were examined with two different experimental arrangements. Two data sets contained trichloroethene, 1,1,2 trichloroethane, and toluene. Partial Least Squares, PLS, and Principal Component Regression, PCR, algorithms performed comparably on these calibration sets with cross-validated root mean squared errors of prediction (RMSEP) for trichloroethene, 1,1,1 trichloroethane, and toluene of approximately 26, 29 and 22 ppm, respectively. The third data set contained trichloroethene, 1,1,2 trichloroethane, toluene, and chloroform and the fourth contained these four analytes as well as tetrachloroethene. Again, both chemometric algorithms performed comparably on a given data set with RMSEP for trichloroethene, 1,1,2 trichloroethane, toluene, and chloroform of approximately 6, 6, 9, and 16 ppm from the first set, and 7, 11, 13, and 31 ppm from the second set with tetrachloroethene RMSEP of 31 ppm. The decrease in the quantitative performance of the sensor for modeling toluene and chloroform upon addition of tetrachloroethene to the sample solutions is due to increased cladding absorption features in the spectral response matrix. These features overlap with the analyte absorption features of toluene and chloroform. These results suggest one of the limitations with this type of sensing format.

To insert high-performance oxide-confined vertical-cavity surface- emitting lasers (VCSELs) into the manufacturing arena, we have examined the critical parameters that must be controlled to establish a repeatable and uniform wet thermal oxidation process for AlGaAs. These parameters include the AlAs mole fraction, sample temperature, carrier gas flow, and bubbler water temperature. Knowledge of these parameters has enable the compilation of oxidation rate data for AlGaAs which exhibits an Arrhenius rate dependence. The compositionally dependent activation energies for Al{sub x}Ga{sub 1-x}As layers of x=1.00, 0.98, and 0.92 are found to be 1.24, 1.75, and 1.88 eV, respectively. 7 figs, 1 tab, 14 refs.

The authors consider the problem of defining the fracture permeability tensor for each grid lock in a rock mass from maps of natural fractures. For this purpose they implement a statistical model of cracked rock due to M. Oda [1985], where the permeability tensor is related to the crack geometry via a volume average of the contribution from each crack in the population. In this model tectonic stress is implicitly coupled to fluid flow through an assumed relationship between crack aperture and normal stress across the crack. The authors have included the following enhancements to the basic model: (1) a realistic model of crack closure under stress has been added along with the provision to apply tectonic stresses to the fracture system in any orientation, the application of stress results in fracture closure and consequently a reduction in permeability; (2) the fracture permeability can be superimposed onto an arbitrary anisotropic matrix permeability; (3) the fracture surfaces are allowed to slide under the application of shear stress, causing fractures to dilate and result in a permeability increase. Through an example, the authors demonstrate that significant changes in permeability magnitudes and orientations are possible when tectonic stress is applied to a fracture system.

This report is a collection of studies performed at Sandia National Laboratories in support of Phase One (inert debris) for the Risk and Lethality Commonality Team. This team was created by the Range Safety Group of the Range Commander`s Council to evaluate the safety issues for debris generated during flight tests and to develop debris safety criteria that can be adopted by the national ranges. Physiological data on the effects of debris impacts on people are presented. Log-normal curves are developed to relate the impact kinetic energy of fragments to the probability of fatality for people exposed in standing, sitting, or prone positions. Debris hazards to aircraft resulting from engine ingestion or penetration of a structure or windshield are discussed. The smallest mass fragments of aluminum, steel, and tungsten that may be hazardous to current aircraft are defined. Fragment penetration of the deck of a small ship or a pleasure craft is also considered. The smallest mass fragments of aluminum, steel, or tungsten that can penetrate decks are calculated.

In this study the authors employed the Monte Carlo/Latin Hypercube sampling technique to generate input parameters for a liquid polymeric-film drying model with prescribed uncertainty distributions. The one-dimensional drying model employed in this study was that developed by Cairncross et al. They found that the non-deterministic analysis with Monte Carlo/Latin Hypercube sampling provides a useful tool for characterizing the two responses (residual solvent volume and the maximum solvent partial vapor pressure) of a liquid polymeric-film drying process. More precisely, they found that the non-deterministic analysis via Monte Carlo/Latin Hypercube sampling not only provides estimates of statistical variations of the response variables but also yields more realistic estimates of mean values, which can differ significantly from those calculated using deterministic simulation. For input-parameter uncertainties in the range from 2 to 10% of their respective means, variations of response variables were found to be comparable to the mean values.

Sacrificial polysilicon surface micromachining is emerging as a technology that enables the mass production of complex microelectromechanical systems by themselves or integrated with microelectronic systems. Early versions of these micromachined systems-on-a-chip have already found application in the commercial world as acceleration sensors for airbag deployment (for example, ADI`s ADXL50). Two technologies described here, enable systems with increasing degrees of complexity to be fabricated. The first is a three-level polysilicon micromachining process which includes a fourth polysilicon electrical interconnect level, while the other is a single-level (+ second electrical interconnect level) polysilicon surface micromachining process integrated with 1.25 micron CMOS. Samples of systems-on-a-chip built in these processes such as combination locks, pop-up mirrors, and multi-axis accelerometers are also given.

Smaller, lighter instruments can be fabricated as Micro-Electro-Mechanical Systems (MEMS), having micron scale moving parts packaged together with associated control and measurement electronics. Batch fabrication of these devices will make economical applications such as condition-based machine maintenance and remote sensing. The choice of instrumentation is limited only by the designer`s imagination. This paper presents one genre of MEMS fabrication, surface-micromachined polycrystalline silicon (polysilicon). Two currently available but slightly different polysilicon processes are presented. One is the ARPA-sponsored ``Multi-User MEMS ProcesS`` (MUMPS), available commercially through MCNC; the other is the Sandia National Laboratories ``Sandia Ultra-planar Multilevel MEMS Technology`` (SUMMiT). Example components created in both processes will be presented, with an emphasis on actuators, actuator force testing instruments, and incorporating actuators into larger instruments.

In the present study of design optimization of a liquid-distribution chamber-slot die, the DAKOTA (Design Analysis Kit for OpTimizAtion) toolkit, which is being developed by Sandia National Laboratories, was employed to navigate the search for the optimal die shape. This shape minimizes non-uniformity of flow at the slot exit for a given set of liquid properties and operating conditions. Three-dimensional, steady newtonian-liquid flow fields inside the chamber-slot die were computed using FIDAP, a commercial computer code based on the finite element method. The objective function of flow nonuniformity at the slot exit is formulated as the percentage of coating material across the slot width having local-flowrate deviation greater than 1% from the mean. Computation of the objective function requires the integration of the velocity profile over the outflow plane. Two constraints, namely maximum hydrodynamic pressure and average residence time, were imposed in the optimization problem. The modified method of feasible directions algorithm was used to optimize the die geometry and to reduce the flow nonuniformity at the slot exit from 16.5% (initial design) to 3.2% (final design) for the chosen liquid properties and process conditions. The case study demonstrates that liquid-distribution chamber-slot dies can be systematically optimized using DAKOTA.