Publications

We have developed a new multilayer a-tC material that is thick stress-free, adherent, low friction, and with hardness and stiffness near that of diamond. The new a-tC material is deposited by J pulsed-laser deposition (PLD) at room temperature, and fully stress-relieved by a short thermal anneal at 600°C. A thick multilayer is built up by repeated deposition and annealing steps. We measured 88 GPa hardness, 1100 GPa Young's modulus, and 0.1 friction coefficient (under high load). Significantly, these results are all well within the range reported for crystalline diamond. In fact, this material, if considered separate from crystalline diamond, is the 2nd hardest material known to man. Stress-free a-tC also has important advantages over thin film diamond; namely, it is smooth, processed at lower temperature, and can be grown on a much broader range of substrates. This breakthrough will enable a host of applications that we are actively pursuing in MEMs, sensors, LIGA, etc.

The Integrated Fuel-Coolant Interaction Code (IFCI) is a best-estimate computer program for analysis of phenomena related to mixing of molten nuclear reactor core material with reactor coolant (water). The stand-alone version of the code, IFCI 7.0, has been designed for analysis of small- and intermediate-scale experiments in order to gain insight into the physics (including scaling effects) of molten fuel-coolant interactions. The code's methods, models, and correlations are being assessed. This report describes the flow regime, friction factor, and heat-transfer models used in the current version of IFCI (IFCI 7.0).

Object-oriented analysis methods have been used in the computer science arena for a number of years to model the behavior of computer-based systems. This report documents how such methods can be applied to surety analysis. By embodying the causality and behavior of a system in a common object-oriented analysis model, surety analysts can make the assumptions that underlie their models explicit and thus better communicate with system designers. Furthermore, given minor extensions to traditional object-oriented analysis methods, it is possible to automatically derive a wide variety of traditional risk and reliability analysis methods from a single common object model. Automatic model extraction helps ensure consistency among analyses and enables the surety analyst to examine a system from a wider variety of viewpoints in a shorter period of time. Thus it provides a deeper understanding of a system's behaviors and surety requirements. This report documents the underlying philosophy behind the common object model representation, the methods by which such common object models can be constructed, and the rules required to interrogate the common object model for derivation of traditional risk and reliability analysis models. The methodology is demonstrated in an extensive example problem.

The integrated fuel-coolant interaction (IFCI) computer code is being developed at Sandia National Laboratories to investigate the fuel-coolant interaction (FCI) problem at large scale using a two-dimensional, three-field hydrodynamic framework and physically based models. IFCI will be capable of treating all major FCI processes in an integrated manner. This document is a description of IFCI 7.0. The user's manual describes the hydrodynamic method and physical models used in IFCI 7.0. Appendix A is an input manual provided for the creation of working decks.

We have developed a wafer fusion technology to achieve integration of semiconductor materials and heterostructures with widely disparate lattice parameters, electronic properties, and/or optical properties for novel devices not now possible on any one substrate. Using our simple fusion process which uses low temperature (400-600 C) anneals in inert N{sub 2} gas, we have extended the scope of this technology to examine hybrid integration of dissimilar device technologies. As a specific example, we demonstrate wafer bonding vertical cavity surface emitting lasers (VCSELs) to transparent AlGaAs and GaP substrates to fabricate bottom-emitting short wavelength VCSELs. As a baseline fabrication technology applicable to many semiconductor systems, wafer fusion will revolutionize the way we think about possible semiconductor devices, and enable novel device configurations not possible by epitaxial growth.

In this combination background and position paper, the authors argue that careful work is needed to develop accurate methods for relating the results of fine-scale numerical simulations of material processes to meaningful values of macroscopic properties for use in constitutive models suitable for finite element solid mechanics simulations. To provide a definite context for this discussion, the problem is couched in terms of the lack of general objective criteria for identifying the size of the representative volume (RV) of a material. The objective of this report is to lay out at least the beginnings of an approach for applying results and methods from statistical physics to develop concepts and tools necessary for determining the RV size, as well as alternatives to RV volume-averaging for situations in which the RV is unmanageably large. The background necessary to understand the pertinent issues and statistical physics concepts is presented.

This report is a cradle-to-grave fabrication and postmortem analysis of a sodium-filled heat pipe solar receiver. The Stirling Thermal Motors Gen. H engine was tested with the Thermacore, Inc. heat pipe receiver on Sandia's Test Bed Concentrator II in the fall of 1996. Although engine performance was significantly increased relative to a direct insolation version of the receiver, hot spots did develop on the heat pipe receiver dome. Over the course of a couple of weeks, after tests were completed, the sodium was distilled out of this receiver, and the front dome was removed. Several failure spots and/or cracks (dubbed volcanoes ) were present on the surface of the wick. Postmortem analysis indicates that the cracks in the wick of the heat pipe are not a product of corrosive oxide action. Voids formed within the wick (created either by mechanical or thermal means) serve to concentrate phosphorous from the electroless plating into the liquid sodium. The presence of phosphorous has an apparently harmful effect on the wick. Examination of a virgin piece of the nickel wick material treated in the same manner as the bulk, prior to the introduction of sodium, would be the best baseline sample for comparison. This sample could be analyzed for phosphorous migration into the wick and determine if there is any initial crack formation from the sintering process. Utiortunately a sample of this material was not available during the preparation of this report. Continued work to determine the mechanism of crack formation could significantly increase the hours of available lifetime testing for future solar thermal heat pipe receivers

A tutorial is presented discussing the basic issues associated with propagation of uncertainty analysis and statistical validation of engineering and scientific models. The propagation of uncertainty tutorial illustrates the use of the sensitivity method and the Monte Carlo method to evaluate the uncertainty in predictions for linear and nonlinear models. Four example applications are presented; a linear model, a model for the behavior of a damped spring-mass system, a transient thermal conduction model, and a nonlinear transient convective-diffusive model based on Burger's equation. Correlated and uncorrelated model input parameters are considered. The model validation tutorial builds on the material presented in the propagation of uncertainty tutoriaI and uses the damp spring-mass system as the example application. The validation tutorial illustrates several concepts associated with the application of statistical inference to test model predictions against experimental observations. Several validation methods are presented including error band based, multivariate, sum of squares of residuals, and optimization methods. After completion of the tutorial, a survey of statistical model validation literature is presented and recommendations for future work are made.

In this paper, we report details of our computational study of two shock wave physics experiments performed on the Sandia Z machine in 1998. The novelty of these particular experiments is that they represent the first successful appli- cation of VISAR interferometry to diagnose shock waves generated in experi- mental payloads by the primary X-ray pulse of the machine. We use the Sandia shock-wave physics code ALEGRA to perform the simulations reported in this study. Our simulations are found to be in fair agreement with the time-resolved VISAR experimental data. However, there are also interesting and important discrepancies. We speculate as to future use of time-resolved shock wave data to diagnose details of the Z machine X-ray pulse in the future.

Optical Micro Electro Mechanical Systems (Optical MEMS) Technology holds the promise of one-day producing highly integrated optical systems on a common, monolithic substrate. The choice of fabrication technology used to manufacture Optical MEMS will play a pivotal role in the size, functionality and ultimately the cost of optical Microsystems. By leveraging the technology base developed for silicon integrated circuits, large batches of routers, emitters, detectors and amplifiers will soon be fabricated for literally pennies per part. In this article we review the current status of technologies used for Optical MEMS, as well as fabrication technologies of the future, emphasizing manufacturable surface micromachining approaches to producing reliable, low-cost devices for optical communications applications.

The Sandia National Laboratories (SNL) Data Encryption Standard (DES) Application Specific Integrated Circuit (ASIC) is the fastest known implementation of the DES algorithm as defined in the Federal Information Processing Standards (FIPS) Publication 46-2. DES is used for protecting data by cryptographic means. The SNL DES ASIC, over 10 times faster than other currently available DES chips, is a high-speed, filly pipelined implementation offering encryption, decryption, unique key input, or algorithm bypassing on each clock cycle. Operating beyond 105 MHz on 64 bit words, this device is capable of data throughputs greater than 6.7 Billion bits per second (tester limited). Simulations predict proper operation up to 9.28 Billion bits per second. In low frequency, low data rate applications, the ASIC consumes less that one milliwatt of power. The device has features for passing control signals synchronized to throughput data. Three SNL DES ASICS may be easily cascaded to provide the much greater security of triple-key, triple-DES.

We have observed low threshold operation of a broadly tunable (2.18-3.4 µm) pump-resonant cw periodically poled lithium niobate (PPLN) optical parametric oscillator (OPO). When pumped at 806 nm with 410 mW from a custom-built diode laser the OPO generated 20 mW of idler output at 3.3 µm.

Anisotropic, smooth etching of the group-III nitrides has been reported at relatively high rates in high-density plasma etch systems. However, such etch results are often obtained under high de-bias andlor high plasma flux conditions where plasma induced damage can be significant. Despite the fact that the group-III nitrides have higher bonding energies than more conventional III-V compounds, plasma-induced etch damage is still a concern. Attempts to minimize such damage by reducing the ion energy or increasing the chemical activity in the plasma often result in a loss of etch rate or anisotropy which significantly limits critical dimensions and reduces the utility of the process for device applications requiring vertical etch profiles. It is therefore necessary to develop plasma etch processes which couple anisotropy for critical dimension and sidewall profile control and high etch rates with low-damage for optimum device performance. In this study we report changes in sheet resistance and contact resistance for n- and p-type GaN samples exposed to an Ar inductively coupled plasma (ICP). In general, plasma-induced damage was more sensitive to ion bombardment energies as compared to plasma flux. In addition, p-GaN was typically more sensitive to plasma-induced damage as compared to n-GaN.

We are developing a method for the real-time analysis of airborne microparticles based on laser ablation mass spectroscopy. Airborne particles enter an ion trap mass spectrometer through a differentially-pumped inlet, are detected by light scattered from two CW laser beams, and sampled by a 10 ns excimer laser pulse at 308 nm as they pass through the center of the ion trap electrodes. After the laser pulse, the stored ions are separated by conventional ion trap methods. In this work thousands of positive and negative ion spectra were collected for eighteen different species: six bacteria, six pollen, and six particulate samples. The data were then averaged and analyzed using the Multivariate Patch Algorithm (MPA), a variant of traditional multivariate anal ysis. The MPA correctly identified all of the positive ion spectra and 17 of the 18 negative ion spectra. In addition, when the average positive and negative spectra were combined the MPA correctly identified all 18 species. Finally, the MPA is also able to identify the components of computer synthesized mixtures of the samples studied

We study the low-temperature in-plane magnetoresistance of tunnel-coupled quasi-one-dimensional quantum wires. The wires are defined by two pairs of mutually aligned split gates on opposite sides of a < 1 micron thick AlGaAs/GaAs double quantum well heterostructure, allowing independent control of their widths. In the ballistic regime, when both wires are defined and the field is perpendicular to the current, a large resistance peak at ~6 Tesla is observed with a strong gate voltage dependence. The data is consistent with a counting model whereby the number of subbands crossing the Fermi level changes with field due to the formation of an anticrossing in each pair of 1D subbands.

On November 23, 1998, an 18,000-foot-deep wild-cat natural gas well being drilled near Bakersfield, CA blew out and caught fire. All attempts to kill this well failed, and the well continues to flow under limited control, producing large volumes of natural gas, salt water, and some oil. The oil and some of the water is being separated and trucked off site, and the remaining gas and water is being burned at the well head. A relief well is being drilled approximately one-quarter mile away in an attempt to intercept the first well. If the relief well is successful, it will be used to cement in and kill the first well. Epoch Wellsite Services, Inc., the mud-logging company for the initial well and the relief well, requested Sandia's rolling float meter (RFM) for these critical drilling operations. The RFM is being used to measure the mud outflow rate and detect kicks while drilling the relief well, which will undoubtedly encounter reservoir conditions similar to those responsible for the blow out. Based on its prior experience with the RFM, Epoch believes that it is the only instrument capable of providing the level of accuracy and response to mudflow needed to quickly detect kicks and minimize the risk of a blowout on this second critical well. In response to the urgent request from industry, Sandia and Epoch technicians installed the RFM on the relief well return line, and completed its initial calibration. The data from the RFM is displayed in real-time for the driller, the companyman, and the toolpusher via Epochs RIGWATCH Drilling Instmmentation System. The RFM has already detected several small kicks while drilling toward the annulus of the blown out well. A conventional paddle meter is located downstream of the RFM to provide redundancy and the opportunity to compare the two meters in an actual drilling operation, The relief well is nearing 14,000 feet deep, targeting an intercept of the first well near 17,600 feet. The relief well is expected to be completed in about 30 days. Several other Sandia instruments being developed for geothermal drilling are also being evaluated during this operation, Successful performance of these instruments on this important drilling job will reinforce our efforts to commercialize this technology for the geothermal and oil and gas drilling industries. Sandia's Rolling Float Meter was developed through the Lost Circulation Technology Program sponsored by the U. S. Department of Energy, Office of Geothermal Technologies. It monitors drilling fluid returns to rapidly detect loss of circulation during geothermal drilling. Lost circulation is particularly prevalent in geothermal wells, and can add as much as 10% to the total cost of drilling the well. Consequently, rapid detection and treatment of lost circulation is necessary for cost- effective geothermal drilling. Sandia has been evaluating and demonstrating the capabilities of the RFM to the geothermal industry for several years. In addition to lost circulation, the RFM is also useful for accurately detecting well kicks. Contacts have been made with mud logging companies that are involved with both geothermal and oil and gas drilling operations.

Microstructure in the reaction interface between molten Al and dense mullite have been studied by transmission electron microscopy to provide insight into mechanisms for forming ceramic-metal composites by reactive metal penetration. The reactions, which have the overall stoichiometry, 3Al#iz01~ + (8+ x)A1 + 13 AlzO~ + xA1 + 6Si, were carried out at temperatures of 900, 1100, and 1200oC for 5 minutes and 60 minutes, and 1400oC for 15 minutes. Observed phases generally were those given in the above reaction, although their proportions and interracial rnicrostructures differed strongly with reaction temperature. After reaction at 900oC, a thin Al layer separated unreacted mullite from the cx-AlzO~ and Al reaction products. No Si phase was found near the reaction front. After 5 minutes at 1100"C, the nxtction front contained Si, ct-A120~, and an aluminum oxide phase with a high concentration of Si. After 60 minutes at 11O(YC many of the cx-A120g particles were needle-shaped with a preferred orientation. After reaction at 1200oC, the reaction front contained a high density of Si particles that formed a continuous layer over many of the mullite grains. The sample reacted at 140VC for 15 minutes had a dense ct-A120J reaction layer less than 2~m thick. Some isolated Si particles were present between the a-AlzO~ layer and the unreacted mullite. Using previously measured reaction kinetics data, the observed temperature dependence of the interracial microstructure have been modeled as three sequential steps, each one of which is rate-limiting in a different temperature range.

Arbitrary Lagrangian Eulerian (ALE) computational techniques allow treatment of gases, liq- uids, and solids in the same simulation. ALE methods include the ability to treat shockwaves in gases, liquids, and solids and the interaction of shockwaves with each other and with media from one of the other categories. ALE codes can also treat explosive detonation and the expansion of the explosive gases and their interaction with air and solids. ALEGRA is a 3-DALE code that has been developed at Sandia National Laboratories over the past few years. ALEGRA has been applied to a 2-D simulation of presplitting using decoupled explosives in rock blasting with very interesting results. The detonation of the explosive at the bottom of the hole sends a shock wave up the borehole driven by the explosive gas expanding into air. The explosive gas compresses the air against the stemming column where it rebounds and recompresses at the bottom of the borehole. This type of ringing takes several cycles to damp out. The explosively induced expansion of the borehole is also treated by ALEGRA as well as the shock wave imparted to the rock. The presentation of this paper will include sev- eral computer animations to aid in understanding this complex phenomenon.

This criticality safety analysis is performed to determine the effective multiplication factor (k_eff) for a storage cabinet filled with unirradiated Cintichem-type targets. These targets will be used to produce ⁹⁹Mo at Sandia National Laboratories and will be stored on-site prior to irradiation in the Annular Core Research Reactor. The analysis consisted of using the Monte Carlo code MCNP (Version 4A) to model and predict the k_eff for the proposed dry storage configuration under credible loss of geometry and moderator control. Effects of target pitch, non-uniform loading, and target internal/external flooding are evaluated. Further studies were done with deterministic methods to verify the results obtained from MCNP and to obtain a clearer understanding of the parameters affecting system criticality. The diffusion accelerated neutral particle transport code ONEDANT was used to model the target in a one-dimensional, infinite half-slab geometry and determine the critical slab thickness. Hand calculations were also completed to determine the critical slab thickness with modified one-group, and one-group, two region approximations. Results obtained from ONEDANT and the hand calculations were compared to applicable cases in a commonly used criticality safety analysis handbook. Overall, the critical slab thicknesses obtained in the deterministic analysis were much larger than the dimensions of the cabinet and further support the predictions by MCNP that a critical system cannot be attained for the base case or in conditions where loss of geometry and moderation control occur.

Localization of light to less than a cubic wavelength, {lambda}{sup 3}, has important quantum consequences. The creation of single mode cavities and the modification of spontaneous emission are two important examples. A defect formed inside a three-dimensional (3D) photonic crystal provides an unique optical environment for light localization. Single mode defect cavities were built, for the first time, from an infrared 3D photonic crystal. A cavity state with modal volume of less than one {lambda}{sup 3} was observed.

Two main assumptions which underlie the Stoney formula relating substrate curvature to mis-match strain in a bonded thin film are that the film is very thin compared to the substrate, and the deformations are infinitesimally small. Expressions for the curvature-strain relastionship are derived for cases in which thses assumptions are relaxed, thereby providing a biasis for interpretation of experimental observations for a broader class of film-substrate configurations.

The formation of quantum wires has much interest due to their novel electronic properties which may lead to enhanced optoelectronic device performance and greater photovoltaic efficiencies. One method of forming these structures is through spontaneous lateral modulation found during the epitaxial growth of III/V alloys. In this paper, we report and summarize our investigations on the formation of lateral moduation in the MBE grown InAlAs/InP(001) system. This system was grown as a short-period superlattice where n-monolayers of InAs are deposited followed by m-Monolayers of AlAs (with n and m~2) and this sequence is repeated to grown a low strain InAlAs ternary alloy on InP(001) that exhibits lateral modulation. Films were grown under a variety of condition (growth temperature, effective alloy composition, superlattice period, and growth rate). These films have been extensively analyzed using X-ray diffraction, atomic force microscopy, and transmission electron microscopy (TEM) and microcharacterization, in addition to photon-based spectroscopes. Here we present results of several microstructural characterizations using a wide range of TEM-based techniques, and compare them to results from the other methods to obtain a unified understanding of composition modulation. Two strong points consistently emerge: 1) The lateral modulation wavelength is insensitive to growth temperature and effective alloy composition, but the strength of the lateral modulation is greatest near an effective alloy composition of In(0.46)Al(0.54)As, which corresponds to a slightly tensile global strain with respect to InP. 2) The composition variation for the strongly modulated films is as much as 0.38 InAs mole fraction. In addition, for these strongly modulated films, the modulation wave is asymmetric showing strongly peaked, narrower InAs-rich regions separated by flat AlAs-rich regions. We discuss these results and their possible implications in addition to detailing the techniques used to obtain them.

Pattern formation on surfaces undergoing low-energy ion bombardment is a common phenomenon. Here, a recently developed in situ spectroscopic light scattering technique was used to monitor periodic ripple evolution on Si(001) during Ar(+) sputtering. Analysis of the rippling kinetics indicated that under high flux sputtering at low temperatures the concentration of mobile species on the surface is saturated, and, surprisingly, is both temperature and ion flux independent. This is due to an effect of ion collision cascades on the concentration of mobile species. This new understanding of surface dynamics during sputtering allowed us to measure straighforwardly the activation energy for atomic migration on the surface to be 1.2+0.1 eV. The technique is generalizable to any material, including high temperature and insulating materials for which surface migration energies are notoriously difficult to measure.

The suitability of the wavelength range provided by silicon photodiode detector arrays for monitoring the spectral reflectance during epitaxial growth of GaSb, AlGaAsSb, and GaInAsSb, which have cutoff wavelengths at 25 degree C of 1.7, 1.2, and 2.3 um, respectively, is demonstrated. These alloys were grown lattice matched to GaSb in a vertical rotating-disk reactor, which was modified to accommodate near normal reflectance without affecting epilayer uniformity, By using a virtual interface model, the growth rate and complex refractive index at the growth temperature are extracted for these alloys over the 600 to 1000 nm spectral range. Excellent agreement is obtained between the extracted growth rate and that determined by ex-situ measurement.

The porosities of three mesoporous silica materials were characterized with {sup 129}Xe NMR spectroscopy. The materials were synthesized by a sol-gel process with r = 0, 25, and 70% methanol by weight in an aqueous cetyltrimethylammonium bromide solution. Temperature dependent chemical shifts and spin lattice relaxation times reveal that xenon does not penetrate the pores of the largely disordered (r= 70%) silica. For both r = 0 and 25%, temperature dependent resonances corresponding to physisorbed xenon were observed. An additional resonance for the r = 25% sample was attributed to xenon between the disordered cylindrical pores. 2D NMR exchange experiments corroborate the spin lattice relaxation data which show that xenon is in rapid exchange between the adsorbed and the gas phase.

The authors present a compact, robust, solid-state blue light (490 nm) source capable of greater than 5 mW of output in a TEM{sub 00} mode. This device is an optically pumped, vertical external-cavity surface-emitting laser (VECSEL) with an intracavity frequency doubling crystal.

Deposition parameters were found to have a marked effect on piezoelectric response of reactive radio frequency (RF) sputtered AlN thin films. The authors observed peizoelectric response values ranging from {minus}3.5 to +4.2 pm/V for 1 {micro}m thick AlN films deposited onto Ti/Ru electrode stacks. An investigation of the effects of deposition parameters, in particular the nature of the Ru/AlN interface, was conducted. The lag time between deposition of adjacent thin film layers appeared to have the greatest affect on the value of the piezoelectric response. This suggests that chemical reaction occurring on the Ru thin film surface is responsible for changing an important thin film property such as dipole orientation within the overlying AlN thin film.

In this paper, we introduce a new approach for altering the properties of bridged polysilsesquioxane xerogels using post-processing modification of the polymeric network. The bridging organic group contains latent functionalities that can be liberated thermally, photochemically, or by chemical means after the gel has been processed to a xerogel. These modifications can produce changes in density, volubility, porosity, and or chemical properties of the material. Since every monomer possesses two latent functional groups, the technique allows for the introduction of high levels of functionality in hybrid organic-inorganic materials. Dialkylenecarbonate-bridged polysilsesquioxane gels were prepared by the sol-gel polymerization of bis(triethoxysilylpropyl)carbonate (1) and bis(triethoxysilylisobutyl)-carbonate (2). Thermal treatment of the resulting non-porous xerogels and aerogels at 300-350 C resulted in quantitative decarboxylation of the dialkylenecarbonate bridging groups to give new hydroxyalkyl and olefinic substituted polysilsesquioxane monolithic xerogels and aerogels that can not be directly prepared through direct sol-gel polymerization of organotrialkoxysilanes.

JavaScript allows the definition and use of large, complex objects. Unlike some other object-oriented languages, it also allows run-time modifications not only of the values of object components, but also of the very structure of the object itself. This feature is powerful and sometimes very convenient, but it can be difficult to keep track of the object's structure and values throughout program execution. What's needed is a simple way to view the current state of an object at any point during execution. There is a debug function that is included in the Netscape server-side JavaScript environment. The function outputs the value(s) of the expression given as the argument to the function in the JavaScript Application Manager's debug window [SSJS].

Traditional safety and reliability analysis methods are applicable to many standard problems, including those examples illustrated in most formal courses. However, there are many real-world situations for which non-traditional methods appear to be more appropriate, mainly because most practical problems involve substantial subjectivity about the inputs and models used. This paper surveys some of the most applicable approaches found in a recent research study. Each approach is developed individually and is illuminated by selecting example situations of apparent applicability. Then, the combinational blending of the approaches with each other and with traditional methodology is discussed.

Work of adhesion (Wa) measurements are being studied for several types of polymer/metal combinations in order to obtain a better understanding of the adhesive failure mechanisms for systems containing encapsulated and bonded components. A primary concern is whether studies of model systems can be extended to systems of technological interest. One study performed in our laboratory involved the determination of Wa between silicone (PDMS) and Al surfaces in order to establish potential adhesive failure mechanisms. Our initial work with PDMS was based on Dow Corning 170 Sylgard. PDMS hemispheres were synthesized following the procedure outlined by Chaudhury and Whitesides where the filler was stripped from the commercial silicone by centrifuging. Wa between PDMS surfaces was determined using the JKR method. Our results for the Wa of PDMS were in agreement with those reported by Chaudhury and Whitesides. However, further JKR studies using these PDMS hemispheres on flat Al surfaces were fraught with difficulty. We could not discriminate hydrogen-bonding effects between Al{sub 2}O{sub 3} and hydroxyl groups in the PDMS and other possible bonding mechanisms. It was suggested that commercial systems contain inhibitors and additives that interfere with understanding the PMDS/Al interface. Therefore, the current study uses pure PDMS networks synthesized in our lab. Also, two contact mechanics methods were deployed to measure the Wa--JKR method using two hemispheres and a LEFM method using a cylinder containing a circumferential crack. This paper contains a description of the synthesis of the PDMS used for these studies and the determination of Wa between PDMS surfaces using the JKR method, contact angle measurements, and a LEFM method that consists of a cylinder containing a circumferential crack.

This editorial paper presents a vision for intelligent health care in the home of the future, focusing on technologies with the highest potential payoff given targeted government funding over the next ten years. A secure, plug-and-play information framework provides the starting point for identifying technologies that must be developed before home-based devices can know their context and assimilate information to support care decisions.

We propose an object-oriented information architecture for telemedicine systems that promotes secure `plug-and-play' interaction between system components through standardized interfaces, communication protocols, messaging formats, and data definitions. In this architecture, each component functions as a black box, and components plug together in a ''lego-like'' fashion to achieve the desired device or system functionality. Introduction Telemedicine systems today rely increasingly on distributed, collaborative information technology during the care delivery process. While these leading-edge systems are bellwethers for highly advanced telemedicine, most are custom-designed and do not interoperate with other commercial offerings. Users are limited to a set of functionality that a single vendor provides and must often pay high prices to obtain this functionality, since vendors in this marketplace must deliver en- tire systems in order to compete. Besides increasing corporate research and development costs, this inhibits the ability of the user to make intelligent purchasing decisions regarding best-of-breed technologies. This paper proposes a reference architecture for plug-and-play telemedicine systems that addresses these issues.

Global Nuclear Materials Management (GNMM) anticipates and supports a growing international recognition of the importance of uniform, effective management of civilian, excess defense, and nuclear weapons materials. We expect thereto be a continuing increase in both the number of international agreements and conventions on safety, security, and transparency of nuclear materials, and the number of U.S.-Russian agreements for the safety, protection, and transparency of weapons and excess defense materials. This inventory of agreements and conventions may soon expand into broad, mandatory, international programs that will include provisions for inspection, verification, and transparency, To meet such demand the community must build on the resources we have, including State agencies, the IAEA and regional organizations. By these measures we will meet the future expectations for monitoring and inspection of materials, maintenance of safety and security, and implementation of transparency measures.

Sandia has implemented a formal process to verify that new or modified facilities and operations are ready to safely operate. The readiness review process focuses on the status of management systems, personnel, and systems, structures, and components to do work safely. The scope and depth of the review are tailored to match the potential consequences and the likelihood that the consequences could occur. The precepts and methodology of the process are applicable to verifying the readiness of enterprise systems, and should comprise the final element in developing and implementing an enterprise system. This paper describes the readiness review process, the key elements for success, lessons learned from Sandia's readiness assessment process, and outlines how the process can be applied to enterprise systems. Specific topics addressed include selecting the criteria, approach, and lines of inquiry to be used for the review; selecting members for the review team; team leader responsibilities; reporting and closing deficiencies; and, responsibilities of the facility/project owner and management.

Irradiation of red meat and poultry has been approved by the U.S. FDA, and the U.S. Department of Agriculture's rule for processing red meat is out for comment. Looking beyond the current issues of packaging materials, labeling, and consumer acceptance, this paper reviews the next step of implementation and how to remove, or at least reduce, the barriers to utilization. Polls of the user community identified their requirements for electron beam or x-ray processing of meat or poultry and their concerns about implementation for on-line processing. These needs and issues are compared to the capabilities of the accelerator industry. The critical issues of beam utilization and dose uniformity, factors affecting floor space requirements, and treatment costs are examined.

Boolean logic expressions are often derived in safety and reliability analysis. Since the values of the operands are rarely exact, accounting for uncertainty with the tightest justifiable bounds is important. Accurate determination of result bounds is difficult when the inputs have constraints. One example of a constraint is that an uncertain variable that appears multiple times in a Boolean expression must always have the same value, although the value cannot be exactly specified. A solution for this repeated variable problem is demonstrated for two Boolean classes. The classes, termed functions with unate variables (including, but not limited to unate functions), and exclusive-or functions, frequently appear in Boolean equations for uncertain outcomes portrayed by logic trees (event trees and fault trees).

This paper presents results from a series of preliminary tests to evaluate a scannerless range-imaging device as a potential sensory enhancement tool for divers and as a potential identification sensor for deployment on small unmanned underwater vehicles. The device, developed by Sandia National Laboratories, forms an image on the basis of point-to-point range to the target rather than an intensity map. The range image is constructed through a classical continuous wave phase detection technique in which the light source is amplitude modulated at radio frequencies. The receiver incorporates a gain-modulated image intensifier, and range information is calculated on the basis of the phase difference between the transmitted and reflected signal. The initial feasibility test at the Coastal Systems Station showed the device to be effective at imaging low-contrast underwater targets such as concertina wire. It also demonstrated success at imaging a 21-inch sphere at a depth of 10 feet in the water column through a wavy air-water interface.

In 1991, the Federal Aviation Administration (FAA) established an Airworthiness Assurance NDI Validation Center (AANC) at Sandia National Laboratories. Its primary mission is to support technology development, validation, and transfer to industry in order to enhance the airworthiness and improve the aircraft maintenance practices of the U.S. commercial aviation industry. The Center conducts projects in a myriad of engineering disciplines. The results are placed in the public domain so that the industry at-large can reap the benefits of FAA-funded Research and Development efforts. To support the Center's goals, the FAA/AANC has set up a hangar facility at the Albuquerque International Airport which contains a collection of transport and commuter aircraft as well as other test specimens. The facility replicates a working maintenance environment by incorporating both the physical inspection difficulties as well as the environmental factors which influence maintenance reliability.

Over a period of 15 months, five sets of adhesively-bonded butt joints were fabricated and tested. This previously unreported data is used to assess the variability of measured interface corner toughness values, K{sub ac}, as well as the dependence of K{sub ac} on surface preparation. A correlation between K{sub ac} and the size of the adhesive failure zone is also noted.

The authors consider a chain of elastic (Hertzian) grains that repel upon contact according to the potential V = a{delta}{sup u}, u > 2, where {delta} is the overlap between the grains. They present numerical and analytical results to show that an impulse initiated at an end of a chain of Hertzian grains in contact eventually propagates as a soliton for all n > 2 and that no solitons are possible for n {le} 2. Unlike continuous, they find that colliding solitons in discrete media initiative multiple weak solitons at the point of crossing.

Abstract not provided.

This paper outlines general physical and computational issues associated with performing numerical simulation of fire suppression. Fire suppression encompasses a broad range of chemistry and physics over a large range of time and length scales. The authors discuss the dominant physical/chemical processes important to fire suppression that must be captured by a fire suppression model to be of engineering usefulness. First-principles solutions are not possible due to computational limitations, even with the new generation of tera-flop computers. A basic strategy combining computational fluid dynamics (CFD) simulation techniques with sub-grid model approximations for processes that have length scales unresolvable by gridding is presented.

As we enter the new millennium, let us recognize that the losses resulting from natural or malevolent events that cause major property damage, severe injuries, and unnecessary death are not always due to forces beyond our control. We can prevent these losses by changing the way we think and act about design and construction projects. New tools, technologies, and techniques can improve structural safety, security, and reliability and protect owners, occupants, and users against loss and casualties. Hurricane Mitch, the African embassy bombings, the ice storms in Canada and the northeastern US last winter, the Oklahoma City bombing, flooding and earthquakes in California, tornadoes and flooding in Florida, and wildfires in the Southwest are threats to the safety and security of the public and the reliability of our constructed environment. Today's engineering design community must recognize these threats and address them in our standards, building codes, and designs. We know that disasters will continue to strike and we must reduce their impact on the public. We must demand and create innovative solutions that assure a higher level of structural performance when disasters strike.

Z-pinches created using the Z accelerator generate {approximately}220 TW, 1.7 MJ radiation pulses that heat large ({approximately}10 cm{sup 3}) hohlraums to 100-150 eV temperatures for times of order 10 nsec. We are performing experiments exploiting this intense radiation to drive shock waves for equation of state studies. The shock pressures are typically 1-10 Mbar with 10 nsec duration in 6-mm-diameter samples. In this paper we demonstrate the ability to perform optical spectroscopy measurements on shocked samples located in close proximity to the z-pinch. These experiments are particularly well suited to optical spectroscopy measurements because of the relatively large sample size and long duration. The optical emission is collected using fiber optics and recorded with a streaked spectrograph. Other diagnostics include VISAR and active shock breakout measurements of the shocked sample and a suite of diagnostics that characterize the radiation drive. Our near term goal is to use the spectral emission to obtain the temperature of the shocked material. Longer term objectives include the examination of deviations of the spectrum from blackbody, line emission from lower density regions, determination of kinetic processes in molecular systems, evaluation of phase transitions such as the onset of metalization in transparent materials, and characterization of the plasma formed when the shock exits the rear surface. An initial set of data illustrating both the potential and the challenge of these measurements is described.

Sandia Laboratories' computational scientists are addressing a very important question: How do we get insight from the human combined with the computer-generated information? The answer inevitably leads to using scientific visualization. Going one technology leap further is teraflop visualization, where the computing model and interactive graphics are an integral whole to provide computing for insight. In order to implement our teraflop visualization architecture, all hardware installed or software coded will be based on open modules and dynamic extensibility principles. We will illustrate these concepts with examples in our three main research areas: (1) authoring content (the computer), (2) enhancing precision and resolution (the human), and (3) adding behaviors (the physics).

Over the past two years, New Mexico has been engaged in a significant new approach to implement large purchases of solar power. This effort followed a regulatory process that treated solar power generation similar to conventional generation obtained by an investor-owned utility under the regulation of a public utility commission. In 1997, Public Service Company of New Mexico (PNM) gained approval to purchase power from a 100-MW combustion turbine facility that would be owned and operated by a wholesale generator. At the same time it issued the approval, and following discussions with the utility, the New Mexico Public Utility Commission (NMPUC) also required PNM to issue a request for proposal for a 5-MW central station solar facility, a major step for solar technologies in the state, in what would be the world's largest of its technology type. In cooperation with the staff of the NMPUC, PNM reviewed the proposals received, and Applied Power Corporation was selected for the photovoltaic portion of the proposed plan; retaining ownership of the plant, assuming the risks connected with the technology, and operating the plant in exchange for a power purchase agreement in a first-of-its-kind contract for photovoltaics. During the NMPUC hearings, various parties raised significant opposition to the cost-recovery mechanism that was proposed and voiced issues about the type of solar plant, its size, cost and the tiding approaches to building it. Because of these issues, alternative proposals were put forth that reduced the size and costs of the plant and had implied changes in ownership and risks. The order issued by the NMPUC on October 21, 1998, requires PNM to impose a charge of 0.5% on its retail electric customers' monthly bills to be used to acquire the solar facilities, but also to obtain other renewable electric power resources, both on a pay-as-you-go basis. This paper identifies the issues and their resolution that similar projects are expected to encounter.

We conducted three sets of depth-of-penetration experiments with limestone targets and 3.0 caliber-radius-head (CRH), ogive-nose steel rod projectiles. The limestone targets had a nominal unconfined compressive strength of 60 MPa, a density of 2.31 kg/m{sup 3}, a porosity of 15%, and a water content less than 0.4%. The ogive-nose rod projectiles with length-to-diameter ratios often were machined from 4340 R{sub c} 45 and Aer Met 100 R{sub c} 53 steel, round stock and had diameters and masses of 7.1 mm, 0.020 kg; 12.7 mm, 0.117 kg; and 25.4 mm, 0.931 kg. Powder guns or a two-stage, light-gas gun launched the projectiles at normal impacts to striking velocities between 0.4 and 1.9 km/s. For the 4340 R{sub c} 45 and Aer Met 100 R{sub c} 53 steel projectiles, penetration depth increased as striking velocity increased to a striking velocity of 1.5 and 1.7 km/s, respectively. For larger striking velocities, the projectiles deformed during penetration without nose erosion, deviated from the shot line, and exited the sides of the target. We also developed an analytical penetration equation that described the target resistance by its density and a strength parameter determined from depth of penetration versus striking velocity data.

The delivery of the first one tera-operations/sec computer has significantly impacted production data visualization, affecting data transfer, post processing, and rendering. Terascale computing has motivated a need to consider the entire data visualization system; improving a single algorithm is not sufficient. This paper presents a systems approach to decrease by a factor of four the time required to prepare large data sets for visualization.For daily production use, all stages in the processing pipeline from physics simulation code to pixels on a screen, must be balanced to yield good overall performance. Also, to complete the data path from screen to the analyst's eye, user display systems for individuals and teams are examined. Performance of the initial visualization system is compared with recent improvements. Lessons learned from the coordinated deployment of improved algorithms are also discussed, including the need for 64 bit addressing and a fully parallel data visualization pipeline.

An evaluation of biotic and abiotic attenuation processes potentially important to chlorinated and non-chlorinated volatile organic compound (VOC) fate and transport in the 148 meter thick vadose zone beneath the Chemical Waste Landfill (CWL) was conducted. A unique feature of this evaluation is the comparison of two estimates of VOC mass present in the soil gas, pore-water, and solid phases (but not including mass as non-aqueous phase liquid [NAPL]) of the vadose zone in 1993. One estimate, 1,800 kg, was obtained from vadose zone transport modeling that incorporated molecular diffusion and volatilization to the atmosphere, but not biotic or chemical processes. The other estimate, 2,120 kg, was obtained from the sum of VOC mass physically removed during soil vapor extraction and an estimate of VOC mass remaining in the vadose zone in 1998, both adjusted to exclude NAPL mass. This comparison indicates that biogeochemical processes were at best slightly important to historical VOC plume development. Some evidence of aerobic degradation of non-chlorinated VOCs and abiotic transformation of 1,1,1-Trichloroethane was identified. Despite potentially amenable site conditions, no evidence was found of cometabolic and anaerobic transformation pathways. Relying principally on soil-gas analytical results, an upper-bound estimate of 21% mass reduction due to natural biogeochemical processes was developed. Although available information for the CWL indicates that natural attenuation processes other than volatilization to the atmosphere did not effective y enhance groundwater protection, these processes could be important in significantly reducing groundwater contamination and exposure risks at other sites. More laboratory and field research is required to improve our collective ability to characterize and exploit natural VOC attenuation processes, especially with respect to the combination of relatively thick and dry vadose zones and chlorinated VOCs.

Abstract not provided.

Telemedicine technology is rapidly evolving. Whereas early telemedicine consultations relied primarily on video conferencing, consultations today may utilize video conferencing, medical peripherals, store-and-forward capabilities, electronic patient record management software, and/or a host of other emerging technologies. These remote care systems rely increasingly on distributed, collaborative information technology during the care delivery process, in its many forms. While these leading-edge systems are bellwethers for highly advanced telemedicine, the remote care market today is still immature. Most telemedicine systems are custom-designed and do not interoperate with other commercial offerings. Users are limited to a set of functionality that a single vendor provides and must often pay high prices to obtain this functionality, since vendors in this marketplace must deliver entire systems in order to compete. Besides increasing corporate research and development costs, this inhibits the ability of the user to make intelligent purchasing decisions regarding best-of-breed technologies. We propose a secure, object-oriented information architecture for telemedicine systems that promotes plug-and-play interaction between system components through standardized interfaces, communication protocols, messaging formats, and data definitions. In this architecture, each component functions as a black box, and components plug together in a lego-like fashion to achieve the desired device or system functionality. The architecture will support various ongoing standards work in the medical device arena.

The US health care industry is experiencing a substantial paradigm shift with regard to home care due to the convergence of several technology areas. Increasingly-capable telehealth systems and the internet are not only moving the point of care closer to the patient, but the patient can now assume a more active role in his or her own care. These technologies, coupled with (1) the migration of the health care industry to electronic patient records and (2) the emergence of a growing number of enabling health care technologies (e.g., novel biosensors, wearable devices, and intelligent software agents), demonstrate unprecedented potential for delivering highly automated, intelligent health care in the home. This editorial paper presents a vision for the implementation of intelligent health care technology in the home of the future, focusing on areas of research that have the highest potential payoff given targeted government funding over the next ten years. Here, intelligent health care technology means smart devices and systems that are aware of their context and can therefore assimilate information to support care decisions. A systems perspective is used to describe a framework under which devices can interact with one another in a plug-and-play manner. Within this infrastructure, traditionally passive sensors and devices will have read/write access to appropriate portions of an individual's electronic medical record. Through intelligent software agents, plug-and-play mechanisms, messaging standards, and user authentication tools, these smart home-based medical devices will be aware of their own capabilities, their relationship to the other devices in the home system, and the identity of the individual(s) from whom they acquire data. Information surety technology will be essential to maintain the confidentiality of patient-identifiable medical information and to protect the integrity of geographically dispersed electronic medical records with which each home-based system will interact.

A model is developed herein for predicting the mechanical response of inelastic crystalline solids. Particular emphasis is given to the development of microstructural damage along grain boundaries, and the interaction of this damage with intragranular inelasticity caused by dislocation dissipation mechanisms. The model is developed within the concepts of continuum mechanics, with special emphasis on the development of internal boundaries in the continuum by utilizing a cohesive zone model based on fracture mechanics. In addition, the crystalline grains are assumed to be characterized by nonlinear viscoplastic mechanical material behavior in order to account for dislocation generation and migration. Due to the nonlinearities introduced by the crack growth and viscoplastic constitution, a numerical algorithm is utilized to solve representative problems. Implementation of the model to a finite element computational algorithm is therefore briefly described. Finally, sample calculations are presented for a polycrystalline titanium alloy with particular focus on effects of scale on the predicted response.

Application of Executive Order 12898 to risk assessment of highway or rail transport of hazardous materials has proven difficult; the location and conditions affecting the propagation of a plume of hazardous material released in a potential accident are unknown, in general. Therefore, analyses have only been possible in geographically broad or approximate manner. The advent of geographic information systems and development of software enhancements at Sandia National Laboratories have made kilometer-by-kilometer analysis of populations tallied by U.S. Census Blocks along entire routes practicable. Tabulations of total, or racially/ethnically distinct, populations close to a route, its alternatives, or the broader surrounding area, can then be compared and differences evaluated statistically. This paper presents methods of comparing populations and their racial/ethnic compositions using simple tabulations, histograms and Chi Squared tests for statistical significance of differences found. Two examples of these methods are presented: comparison of two routes and comparison of a route with its surroundings.

Epitaxial thin films of the Tl cuprate superconductors Tl{sub 2}Ba{sub 2}CaCu{sub 2}O{sub 8}, Tl{sub 2}Ba{sub 2}Ca{sub 2}Cu{sub 3}O{sub 10}, and TL{sub 0.78}Bi{sub 0.22}Ba{sub 0.4}Sr{sub 1.6}Ca{sub 2}Cu{sub 3}O{sub 9{minus}{delta}} are studied with x-ray photoemission spectroscopy. These data, together with previous measurements in this lab of Tl{sub 2}Ba{sub 2}CuO{sub 6+{delta}} and TlBa{sub 2}CaCu{sub 2}O{sub 7{minus}{delta}}, comprise a comprehensive data set for a comparative study of Tl cuprates with a range of chemical and electronic properties. In the Cu 2p spectra, a larger energy separation between the satellite and main peaks (E{sub s}-E{sub m}) and a lower intensity ratio (I{sub s}/I{sub m}) are found to correlate with higher values of T{sub c}. Analysis of these spectra within a simple configuration interaction model suggests that higher values of T{sub c} are related to low values of the O 2p {r_arrow} Cu 3d charge transfer energy. In the O 1s region, a smaller bond length between Ba and Cu-O planar oxygen is found to correlate with a lower binding energy for the signal associated with Cu-O bonding, most likely resulting from the increased polarization screening by Ba{sup 2+} ions. For samples near optimum doping, maximum T{sub c} is observed to occur when the Tl 4f{sub 7/2} binding energy is near 117.9 eV, which is near the middle of the range of values observed for Tl cuprates. Higher Tl 4f{sub 7/2} binding energies, corresponding to formal oxidation states nearer Tl{sup 1+}, are also found to correlate with longer bond lengths between Ba and Tl-O planar oxygen, and with higher binding energies of the O 1s signal associated with Tl-O bonding.

First-principles total energies of periodic vicinals are used to estimate barriers for Pt-adatom diffusion along straight and kinked steps on Pt(111), and around a corner where straight steps intersect. In all cases studied, hopping diffusion has a lower barrier than concerted substitution. In conflict with simulations of dendritic Pt island formation on Pt(111), hopping from a corner site to a step whose riser is a (111)-micro facet is predicted to be more facile than to one whose riser is a (100).

Scenario development has two primary purposes in the design and documentation of post-closure performance assessments in a regulatory setting. First, scenario development ensures a sufficiently comprehensive consideration of the possible future states of the system. Second, scenario development identifies the important scenarios that must be considered in quantitative analyses of the total system performance assessment (TSPA). Section 2.0 of this report describes the scenario development process. Steps in the process are described in Section 2.1, and terms introduced in this section are defined in Section 2.2. The electronic database used to document the process is described in Section 3, and Section 4 provides a summary of the current status of the YMP scenario development work. Section 5 contains acknowledgments, and Section 6 contains a list of the references cited.

We have discussed two aspects of creating high integrity software that greatly benefit from the availability of transformation technology, which in this case is manifest by the requirement for a sophisticated backtracking parser. First, because of the potential for correctly manipulating programs via small changes, an automated non-procedural transformation system can be a valuable tool for constructing high assurance software. Second, modeling the processing of translating data into information as a, perhaps, context-dependent grammar leads to an efficient, compact implementation. From a practical perspective, the transformation process should begin in the domain language in which a problem is initially expressed. Thus in order for a transformation system to be practical it must be flexible with respect to domain-specific languages. We have argued that transformation applied to specification results in a highly reliable system. We also attempted to briefly demonstrate that transformation technology applied to the runtime environment will result in a safe and secure system. We thus believe that the sophisticated multi-lookahead backtracking parsing technology is central to the task of being in a position to demonstrate the existence of HIS.

We have designed a new class of cyclic siloxane compounds that behave as sol-gel systems when ring open polymerized using a hydroxide base. These monomers polymerize through chain growth polymerization. unlike conventional alkoxysilane sol-gel precursors, to form sol-gel polymers. They do not require solvent or water for polymerization, show no visible shrinkage or cracking during polymerization and are thermally stable. We have successfully utilized these materials in encapsulation of microelectronics. Current efforts are focused toward expanding this family of ROP monomers and optimization of their mechanical properties.

Mission critical applications of MEMS devices require knowledge of the distribution in their material properties and long-term reliability of the small-scale structures. This project reports on a new testing program at Sandia to quantify the strength distribution using samples that reflect the dimensions of critical MEMS components. The strength of polysilicon fabricated with Sandia's SUMMiT 4-layer process was successfully measured using samples with gage sections 2.5 {micro}m thick by 1.7 {micro}m wide and lengths of 15 and 25 {micro}m. These tensile specimens have a freely moving pivot on one end that anchors the sample to the silicon die and prevents off axis loading during testing. Each sample is loaded in uniaxial tension by pulling laterally with a flat tipped diamond in a computer-controlled Nanoindenter. The stress-strain curve is calculated using the specimen cross section and gage length dimensions verified by measuring against a standard in the SEM. The first 48 samples had a means strength of 2.24 {+-} 0.35 GPa. Fracture strength measurements grouped into three strength levels, which matched three failure modes observed in post mortem examinations. The seven samples in the highest strength group failed in the gage section (strength of 2.77 {+-} 0.04 GPa), the moderate strength group failed at the gage section fillet and the lowest strength group failed at a dimple in the hub. With this technique, multiple tests can be programmed at one time and performed without operator assistance at a rate of 20-30 per day allowing the collection of significant populations of data. Since the new test geometry has been proven, the project is moving to test the distributions seen from real geometric features typical to MEMS such as the effect of gage length, fracture toughness, bonding between layers, etch holes, dimples and shear of gear teeth.

The paper provides a concise overview of a coordinated experimental/theoretical/numerical program at Sandia National Laboratories to develop an experimentally validated model of fire-induced response of foam-filled engineered systems for nuclear and transportation safety applications. Integral experiments are performed to investigate the thermal response of polyurethane foam-filled systems exposed to fire-like heat fluxes. A suite of laboratory experiments is performed to characterize the decomposition chemistry of polyurethane. Mass loss and energy associated with foam decomposition and chemical structures of the virgin and decomposed foam are determined. Decomposition chemistry is modeled as the degradation of macromolecular structures by bond breaking followed by vaporization of small fragments of the macromolecule with high vapor pressures. The chemical decomposition model is validated against the laboratory data. Data from integral experiments is used to assess and validate a FEM foam thermal response model with the chemistry model developed from the decomposition experiments. Good agreement was achieved both in the progression of the decomposition front and the in-depth thermal response.

Abstract not provided.

Abstract not provided.

The primary purpose of this LDRD project was to characterize the laser deposition process and determine the feasibility of fabricating complex near-net shapes directly from a CAD solid model. Process characterization provided direction in developing a system to fabricate complex shapes directly from a CAD solid model. Our goal for this LDRD was to develop a system that is robust and provides a significant advancement to existing technologies (e.g., polymeric-based rapid prototyping, laser welding). Development of the process will allow design engineers to produce functional models of their designs directly from CAD files. The turnaround time for complex geometrical shaped parts will be hours instead of days and days instead of months. With reduced turnaround time, more time can be spent on the product-design phase to ensure that the best component design is achieved. Maturation of this technology will revolutionize the way the world produces structural components.

Hot Isostatic Pressing (HIP) is investigated as a technique for joining the cermet WC-15% Co to itself. Encapsulation of the specimens prior to HIPing was carried out using steel encapsulation, glass encapsulation and self encapsulation. The bonds were evaluated using a four point bend method. It is shown that the glass and steel encapsulation methods have a number of inherent problems which make them inappropriate for near net shape processing. In contrast the novel self encapsulation method, described for the first time in this communication, is both simple and effective, producing joined material with bulk strength. The concept of self encapsulation is potentially widely applicable for joining composite materials.

We report on the application of the one-level FETI method to the solution of a class of structural problems associated with the Department of Energy's Accelerated Strategic Computing Initiative (ASCI). We focus on numerical and parallel scalability issues,and discuss the treatment by FETI of severe structural heterogeneities. We also report on preliminary performance results obtained on the ASCI Option Red supercomputer configured with as many as one thousand processors, for problems with as many as 5 million degrees of freedom.

This paper focuses on our recent work at Sandia National Laboratories toward engineering a physics-based swarm of mobile vehicles for distributed sensing applications. Our goal is to coordinate a sensor array that optimizes sensor coverage and multivariate signal analysis by implementing artificial intelligence and evolutionary computational techniques. These intelligent control systems integrate both globally operating decision-making systems and locally cooperative information-sharing modes using genetically-trained neural networks. Once trained, neural networks have the ability to enhance real-time operational responses to dynamical environments, such as obstacle avoidance, responding to prevailing wind patterns, and overcoming other natural obscurants or interferences (jammers). The swarm realizes a collective set of sensor neurons with simple properties incorporating interactions based on basic community rules (potential fields) and complex interconnecting functions based on various neural network architectures, Therefore, the swarm is capable of redundant heterogeneous measurements which furnishes an additional degree of robustness and fault tolerance not afforded by conventional systems, while accomplishing such cognitive tasks as generalization, error correction, pattern recognition, and sensor fission. The robotic platforms could be equipped with specialized sensor devices including transmit/receive dipole antennas, chemical or biological sniffers in combination with recognition analysis tools, communication modulators, and laser diodes. Our group has been studying the collective behavior of an autonomous, multi-agent system applied to emerging threat applications. To accomplish such tasks, research in the fields of robotics, sensor technology, and swarms are being conducted within an integrated program. Mission scenarios under consideration include ground penetrating impulse radar (GPR) for detection of under-ground structures, airborne systems, and plume detection/remediation. We will describe our research in these areas and give a status report on our progress, including simulations and laboratory-based sensor experiments.

Polyorganosiloxanes are a commercially important class of compounds. They exhibit many important properties, including very low glass transition temperatures, making them useful over a wide temperature range. In practice, the polysiloxane polymer is often mixed with a filler material to help improve its mechanical properties. An alternative method for increasing polymer mechanical strength is through the incorporation of certain substituents on the polymer backbone. Hard substituents such as carbonates and imides generally result in improved mechanical properties of polysiloxanes. In this paper, we present the preparation of novel polysiloxane resins modified with hard maleimide substituents. Protected ethoxysilyl-substituted propyl-maleimides were prepared. The maleimide substituent was protected with a furanyl group and the monomer polymerized under aqueous acidic conditions. At elevated temperatures (>120 C), the polymer undergoes retro Diels-Alder reaction with release of foran (Equation 1). The deprotected polymer can then be selectively crosslinked by a forward Diels-Alder reaction (in the presence of a co-reactant having two or more dime functionalities).

As part of a project for the Defense Advanced Research Projects Agency, Sandia National Laboratories is developing and testing the feasibility of using of a cooperative team of robotic sentry vehicles to guard a perimeter and to perform surround and diversion tasks. This paper describes on-going activities in the development of these robotic sentry vehicles. To date, we have developed a robotic perimeter detection system which consists of eight ''Roving All Terrain Lunar Explorer Rover'' (RATLER{trademark}) vehicles, a laptop-based base-station, and several Miniature Intrusion Detection Sensors (MIDS). A radio frequency receiver on each of the RATLER vehicles alerts the sentry vehicles of alarms from the hidden MIDS. When an alarm is received, each vehicle decides whether it should investigate the alarm based on the proximity of itself and the other vehicles to the alarm. As one vehicle attends an alarm, the other vehicles adjust their position around the perimeter to better prepare for another alarm. We have also demonstrated the ability to drive multiple vehicles in formation via tele-operation or by waypoint GPS navigation. This is currently being extended to include mission planning capabilities. At the base-station, the operator can draw on an aerial map the goal regions to be surrounded and the repulsive regions to be avoided. A potential field path planner automatically generates a path from the vehicles' current position to the goal regions while avoiding the repulsive regions and the other vehicles. This path is previewed to the operator before the regions are downloaded to the vehicles. The same potential field path planner resides on the vehicle, except additional repulsive forces from on-board proximity sensors guide the vehicle away from unplanned obstacles.

This report summarizes a three year effort to develop an automated microassembly workcell for the assembly of LIGA (Lithography Galvonoforming Abforming) parts. Over the last several years, Sandia has developed processes for producing surface machined silicon and LIGA parts for use in weapons surety devices. Some of these parts have outside dimensions as small as 100 micron, and most all have submicron tolerances. Parts this small and precise are extremely difficult to assembly by hand. Therefore, in this project, we investigated the technologies required to develop a robotic workcell to assembly these parts. In particular, we concentrated on micro-grippers, visual servoing, micro-assembly planning, and parallel assembly. Three different micro-grippers were tested: a pneumatic probe, a thermally actuated polysilicon tweezer, and a LIGA fabricated tweezer. Visual servoing was used to accuracy position two parts relative to one another. Fourier optics methods were used to generate synthetic microscope images from CAD drawings. These synthetic images are used off-line to test image processing routines under varying magnifications and depths of field. They also provide reference image features which are used to visually servo the part to the desired position. We also investigated a new aspect of fine motion planning for the micro-domain. As parts approach 1-10 {micro}m or less in outside dimensions, interactive forces such as van der Waals and electrostatic forces become major factors which greatly change the assembly sequence and path plans. We developed the mathematics required to determine the goal regions for pick up, holding, and release of a micro-sphere being handled by a rectangular tool. Finally, we implemented and tested the ability to assemble an array of LIGA parts attached to two 3 inch diameter wafers. In this way, hundreds of parts can be assembled in parallel rather than assembling each part individually.

The robustness of procedures for identifying patterns in scatterplots generated in Monte Carlo sensitivity analyses is investigated. These procedures are based on attempts to detect increasingly complex patterns in the scatterplots under consideration and involve the identification of (1) linear relationships with correlation coefficients, (2) monotonic relationships with rank correlation coefficients, (3) trends in central tendency as defined by means, medians and the Kruskal-Wallis statistic, (4) trends in variability as defined by variances and interquartile ranges, and (5) deviations from randomness as defined by the chi-square statistic. The following two topics related to the robustness of these procedures are considered for a sequence of example analyses with a large model for two-phase fluid flow: the presence of Type I and Type II errors, and the stability of results obtained with independent Latin hypercube samples. Observations from analysis include: (1) Type I errors are unavoidable, (2) Type II errors can occur when inappropriate analysis procedures are used, (3) physical explanations should always be sought for why statistical procedures identify variables as being important, and (4) the identification of important variables tends to be stable for independent Latin hypercube samples.

Abstract not provided.

Abstract not provided.

The ALEGRA radiation transport package implements diffusion, flux-limited diffusion, and SPn radiation transport for both gray and multigroup photon spectra. Comparisons of ALEGRA calculations with known solutions for a selection of benchmark problems for these transport theories are presented. ALEGRA returns accurate solutions in each case. This verifies that each transport theory has been implemented correctly, though it does not prove that the transport theories are valid for problems of interest at Sandia. A validation study will be presented in a future report.

This report represents the completion of a three-year Laboratory-Directed Research and Development (LDRD) program that focused on research and development of GaN-based wide bandgap semiconductor materials (referred to as III-N materials). Our theoretical investigations include the determination of fundamental materials parameters from first-principles calculations, the study of gain properties of III-N heterostructures using a microscopic laser theory and density-functional-theory, charge-state calculations to determine the core structure and energy levels of dislocations in III-N materials. Our experimental investigations include time-resolved photoluminescence and magneto-luminescence studies of GaN epilayers and multiquantum well samples as well as x-ray diffraction studies of AlGaN ternary alloys. In addition, we performed a number of experiments to determine how various materials processing steps affect both the optical and electrical properties of GaN-based materials. These studies include photoluminescence studies of GaN epilayers after post-growth rapid thermal annealing, ion implantation to produce n- and p-type material and electrical and optical studies of plasma-etched structures.

Abstract not provided.

The performance of a solar cell is critically dependent on absorption of incident photons and their conversion into electrical current. This report describes research efforts that have been directed toward the use of nanoscale surface texturing techniques to enhance light absorption in Si. This effort has been divided into two approaches. The first is to use plasma-etching to produce random texturization on multicrystalline Si cells for terrestrial use, since multicrystalline Si cannot be economically textured in any other way. The second approach is to use interference lithography and plasma-etching to produce gettering structures on Si cells for use in space, so that long-wavelength light can be absorbed close to the junction and make the cells more resistant to cosmic radiation damage.

This report reviews a number of issues specific to stand-alone AC lighting systems. A review of AC lighting technology is presented, which discusses the advantages and disadvantages of various lamps. The best lamps for small lighting systems are compact fluorescent. The best lamps for intermediate-size systems are high- or low-pressure sodium. Specifications for battery charging and load control are provided with the goal of achieving lamp lifetimes on the order of 16,000 to 24,000 hours and battery lifetimes of 4 to 5 years. A rough estimate of the potential domestic and global markets for stand-alone AC lighting systems is presented. DC current injection tests were performed on high-pressure sodium lamps and the test results are presented. Finally, a prototype system was designed and a prototype system controller (with battery charger and DC/AC inverter) was developed and built.

Abstract not provided.

Sandia National Laboratories, New Mexico, conducts the Energy Storage Systems Program, which is sponsored by the U.S. Department of Energy's Office of Power Technologies. The goal of this program is to collaborate with industry in developing cost-effective electric energy storage systems for many high-value stationary applications. Sandia National Laboratories is responsible for the engineering analyses, contracted development and testing of energy storage components and systems. This report details the technical achievements realized during fiscal year 1998.

We report on the application of the one-level FETI method to the solution of a class of substructural problems associated with the Department of Energy's Accelerated Strategic Computing Initiative (ASCI). We focus on numerical and parallel scalability issues, and on preliminary performance results obtained on the ASCI Option Red supercomputer configured with as many as one thousand processors, for problems with as many as 5 million degrees of freedom.

Optical spectroscopic techniques were evaluated as nondestructive monitors of the aging of parachutes in nuclear weapons. We analyzed thermally aged samples of nylon and Kevlar webbing by photoluminescence spectroscopy and reflection spectroscopy. Infrared analysis was also performed to help understand the degradation mechanisms of the polymer materials in the webbing. The photoluminescence and reflection spectra were analyzed by chemometric data treatment techniques to see if aged-induced changes in the spectra correlated to changes in measured tensile strength. A correlation was found between the shapes of the photoluminescent bands and the measured tensile strengths. Photoluminescent spectra can be used to predict the tensile strengths of nylon and Kevlar webbing with sufficient accuracy to categorize the webbing sample as above rated tensile strength, marginal or below rated tensile strength. The instrumentation required to perform the optical spectroscopic measurement can be made rugged, compact and portable. Thus, optical spectroscopic techniques offer a means for nondestructive field monitoring of parachutes in the enduring stockpile/

Lost Circulation is a widespread problem encountered when drilling geothermal wells, and often represents a substantial portion of the cost of drilling a well. The U.S. Department of Energy sponsors research and development work at Sandia National Laboratories in an effort to reduce these lost circulation expenditures. Sandia has developed a down hole tool that improves the effectiveness and reduces th cost of lost circulation cement treatment while drilling geothermal wells. This tool, the Drillable Straddle Packer, is a low-cost disposable device that is used to isolate the loss zone and emplace the cement treatment directly into the region of concern. This report documents the design and development of the Drillabe Straddle Packer, the laboratory and field test results, and the design package that is available to transfer this technology to industry users.

This reports summarizes the results from a Laboratory Directed Research and Development effort to develop selective coastings for detecting high priority analytes (HPAs), such as chemical warfare (CW) agents and their precursors, in the presence of common interferents. Accomplishments during this project included synthesis and testing of new derivatized sol-gel coatings for surface acoustic wave sensors (SAWs). Surfactant modified and fluoroalcohol derivatized sol-gel oxides were coated onto SAW devices and tested with volatile organic compounds (VOCs). Theses modified sol-gel coatings improved SAW sensitivity to DMMP by over three orders of magnitude when compared to standard polymeric oatings such as polyisobutylene and by over two orders of magnitude compared with polymers tailor made for enhanced sensitivity to phosphonates. SAW sensors coated with these materials exhibit highly sensitive reversible behavior at elevated temperatures (>90 degree C), possibly leading to low detection levels for semivolatile analytes while remaining insensitive to volatile organic interferants. Additionally, we have investigated the use of reactive polymers for detection of volatile and reactive CW agent precursors (Chemical Weapons Convention Schedule 3 Agents) such as phosphouous oxychloride (POCl(3)). The results obtained in this study find that sensitive and selective responses can be obtained for Schedule 3 agents using commercially available polymers and chemical guidelines from solution phase chemistry.

The objective of this reseach is the investigation of alternative methods for characterizing the reliability of systems with time dependent failure modes associated with stockpile aging. Reference to 'reliability degradation' has, unfortunately, come to be associated with all types of aging analyes: both deterministic and stochastic. In this research, in keeping with the true theoretical definition, reliability is defined as a probabilistic description of system performance as a funtion of time. Traditional reliability methods used to characterize stockpile reliability depend on the collection of a large number of samples or observations. Clearly, after the experiments have been performed and the data has been collected, critical performance problems can be identified. A Major goal of this research is to identify existing methods and/or develop new mathematical techniques and computer analysis tools to anticipate stockpile problems before they become critical issues. One of the most popular methods for characterizing the reliability of components, particularly electronic components, assumes that failures occur in a completely random fashion, i.e. uniformly across time. This method is based primarily on the use of constant failure rates for the various elements that constitute the weapon system, i.e. the systems do not degrade while in storage. Experience has shown that predictions based upon this approach should be regarded with great skepticism since the relationship between the life predicted and the observed life has been difficult to validate. In addition to this fundamental problem, the approach does not recognize that there are time dependent material properties and variations associated with the manufacturing process and the operational environment. To appreciate the uncertainties in predicting system reliability a number of alternative methods are explored in this report. All of the methods are very different from those currently used to assess stockpile reliability, but have been used extensively in various forms outside Sandia National Laboratories. It is hoped that this report will encourage the use of 'nontraditional' reliabilty and uncertainty techniques in gaining insight into stockpile reliability issues.

In February 1997, under the auspices of the Product Realization Program, an initiative to develop performance models for lithium/manganese dioxide-based batteries began. As a part of this initiative, the performance characteristics of the cells under a variety of conditions were determined, both for model development and for model validation. As a direct result of this work, it became apparent that possible Defense Program (DP) uses for batteries based on this cell chemistry existed. A larger effort aimed at mapping the performance envelope of this chemistry was initiated in order to assess the practicality of this cell chemistry, not only for DP applications, but also for other uses. The work performed included an evaluation of the cell performance as a function of a number of variables, including cell size, manufacturer, current, pulse loads, constant current loads, safety, etc. In addition, the development of new evaluation techniques that would apply to any battery system, such as those related to reliability assessments began. This report describes the results of these evaluations.

Macroscopic particles or solid surfaces in contact with a typical low-temperature plasma immediately charge negatively and surround themselves with an electron-depleted region of positive charge. This Debye shielding effect is involved in the Debye-Huckel theory in liquids and plasma sheath formation in the gas phase. In this report, the interaction between such screened particles is found by using the same basic approximation that is used in constructing the Debye shielding potential itself. The results demonstrate that a significant attraction exists between the particles, and, if conditions are right, this attractive force can contribute to the generation of particulate plasma crystals.

We describe the development of a new technology for cooling microelectronics. This report documents the design, fabrication, and prototype testing of micro scale heat pipes embedded in a flat plate substrate or heat spreader. A thermal model tuned to the test results enables us to describe heat transfer in the prototype, as well as evaluate the use of this technology in other applications. The substrate walls are Kovar alloy, which has a coefficient of thermal expansion close to that of microelectronic die. The prototype designs integrating micro heat pipes with Kovar enhance thermal conductivity by more than a factor of two over that of Kovar alone, thus improving the cooling of micro-electronic die.

We have developed high power vertical cavity surface emitting lasers (VCSELS) for multimode or single mode operation. We have characterized new cavity designs for individual lasers and 2-dimensional VCSEL arrays to maximize output power. Using broad area high power VCSELS under pulsed excitation, we have demonstrated the triggering of a photoconductive semiconductor switch (PCSS) with a VCSEL. We also have developed designs for high output power in a single mode. The first approach is to engineer the oxide aperture profile to influence the optical confinement and thus modal properties. A second approach focuses on "leaky-mode" concepts using lateral modification of the cavity resonance to provide the lateral refractive index difference. To this end, we have developed a regrowth process to fabricate single-mode VCSELS. The overall objective of this work was to develop high-power single-mode or multimode sources appropriate for many applications leveraging the many inherent advantages of VCSELS.

The PLD11 board is a 9U VME board containing 11 Altera 10K100 Programmable Logic Devices, controlled impedance clock tree, VME interface, programming inteface, 0C3 (155 Mbps) interface and serial port. The 11 Altera 10K100 Programmable Logic Devices arranged to provide four 96 bit wide buses for a total of 384 parallel digital data lines in and out of the board that can operate up to 100 Mhz for a aggrigate throughput of 38.4 Gpbs. The 14.44 X 15.75 board has over 1.1 million programmable gates that can be programmed through a serial interace. The board contains a clock reference and 50 ohm clock distribution tree that can drive each of the eleven 10K100 devices with two critically timed clock references. Five external clock references can be used to drive five additional PLD 11 boards for a total of six boards operating all from the same synchronous clock reference. A system of six boards provides just under 7 million programmable gates.

The Board-to-Board Optical Interconnect LDRD has successfully developed multiple free space optical interconnect technology based on Sandia developed low threshold VCSEL technology. During the past three years, Sandia has successfully demonstrated low power free space optical links operating at over 100 Mbps for several applications including a prototype weapon interface and a 4.8 Gbps VME board interconnect. A prototype weapon interface using low power VCSELs, InP receivers, and multiple element solar cells was successfully demonstrated. A low power, CMOS compatible 8x8 receiver array having integrated MIM detectors at 830 nm was developed Sandia has successfully demonstrated a low power, light weight pointing mechanism using Rainbow piezoelectric actuators. Robust, low-power, free-space optical interconnects can provide a viable solution to the problem of high bandwidth interconnects between printed circuit boards in a system.

Inversion of head wave arrival times for three-dimensional (3D) planar structure is formulated as a constrained parameter optimization problem, and solved via linear programming techniques. The earth model is characterized by a set of homogeneous and isotropic layers bounded by plane, dipping interfaces. Each interface may possess arbitrary strike and dip. Predicted data consists of traveltimes of critically refracted waves formed on the plane interfaces of the model. The nonlinear inversion procedure is iterative; an initial estimate of the earth model is refined until an acceptable match is obtained between observed and predicted data. Inclusion of a priori constraint information, in the form of inequality relations satisfied by the model parameters, assists the algorithm in converging toward a realistic solution. Although the 3D earth model adopted for the inversion procedure is simple, the algorithm is quite useful in two particular contexts: (i) it can provide an initial model estimate suitable for subsequent improvement by more general techniques (i.e., traveltime tomography), and (ii) it is an effective analysis tool for investigating the power of areal recording geometries for detecting and resolving 3D dipping planar structure.

Lueders' bands are shear deformation features commonly observed in rock specimens that have been deformed experimentally in the brittle-ductile transition regime. For specimens that contain both faults (shear fractures that separate the specimen) and bands, the bands form earlier in the deformation history and their orientations are often different from the fault These differences pose the question of the relationship between these two structures. Understanding the origin of these features may shed light on the genesis of apparent natural analogues, and on the general process of rock deformation and fracture in the laboratory. This paper presents a hypothesis for the formation of Lueders' bands in laboratory specimens based on deformation localization theory considered in the context of the nonuniform stress distribution of the conventional triaxial experiment Lueders' bands and faults appear to be equivalent reflections of the localization process as it is controlled by nonuniform distributions of stress and evolution of incremental constitutive parameters resulting from increasing damage. To relate conditions for localization in laboratory specimens to natural settings, it will be necessary to design new experiments that create uniform stress and deformation fields, or to extract constitutive data indirectly from standard experiments using computational means.

Four different F{sub 2}-based gases (SF{sub 6}, NF{sub 3}, PF{sub 5}, and BF{sub 3}) were examined for high rate Inductively Coupled Plasma etching of Si. Etch rates up to {approximately}8 {micro}m/min were achieved with pure SF{sub 6} discharges at high source power (1500W) and pressure (35mTorr). A direct comparison of the four feedstock gases under the same plasma conditions showed the Si etch rate to increase in the order BF{sub 3} < NF{sub 3} < PF{sub 5} < SF{sub 6}. This is in good correlation with the average bond energies of the gases, except for NF{sub 3}, which is the least strongly bound. Optical emission spectroscopy showed that the ICP source efficiently dissociated NF{sub 3}, but the etched Si surface morphologies were significantly worse with this gas than with the other 3 gases.

Acoustic data are often required for the determination of launch and powered flight loads for rocket systems and payloads. Such data are usually acquired during test firings of the solid rocket motors. In the current work, these data were obtained for two tests at a remote test facility where we were visitors. This paper describes the data acquisition and the requirements for working at a remote site, interfacing with the test hosts.

Application of nanotechnology and advanced optical structures offer new possibilities for improved radiation tolerance in silicon solar cells. We describe the application of subwavelength diffractive structures to enhance optical absorption near the surface, and thereby improve the radiation tolerance.

In this paper, we have presented the relative advantages and complementary aspects of acoustic and seismic ground sensors. A detailed description of both acoustic and seismic ground sensing methods has been provided. Acoustic and seismic phenomenology including source mechanisms, propagation paths, attenuation, and sensing have been discussed in detail. The effects of seismo-acoustic and acousto-seismic interactions as well as recommendations for minimizing seismic/acoustic cross talk have been highlighted. We have shown representative acoustic and seismic ground sensor data to illustrate the advantages and complementary aspects of the two modalities. The data illustrate that seismic transducers often respond to acoustic excitation through acousto-seismic coupling. Based on these results, we discussed the implications of this phenomenology on the detection, identification, and localization objectives of unattended ground sensors. We have concluded with a methodology for selecting the preferred modality (acoustic and/or seismic) for a particular application.

Surface micromachining generally offers more design freedom than related technologies, and it is the technology of choice for most microelectromechanical applications that require multi-level structures. However, the design flexibility that surface micromachining offers is not without limitations. In addition to determining how to fabricate devices in a planar world, the designer also needs to consider issues such as film quality, thickness, residual stress, topography propagation, stringers, processing limitations, and concerns about surface adhesion [1]. Only a few years ago, these were the types of issues that limited design complexity. As the technology improved, the number of mechanical layers available to the designer became the dominant constraint on system functionality. In response, we developed a 5-level polysilicon fabrication technology [2] that offers an unprecedented level of microelectromechanical complexity with simultaneous increases in system yield and robustness. This paper outlines the application that was the driving force behind this work and describes the first devices specifically designed for and fabricated in this technology. The 5-level fabrication technology developed to support this program is known as SUMMiT-V. Four mechanical layers of polysilicon referred to as polyl, poly2, poly3, and poly4 are fabricated above a polyO electrical interconnect and ground plane layer [2,4]. PolyO is 0.3 pm thick, polyl is 1.0 pm, poly 2 is 1.5 pm, and both poly3 and poly4 are 2.25 pm. All films except polyl and poly2 are separated by 2-pm thick depositions of sacrificial oxide. A 0.5-m sacrificial oxide between polyl and poly2 typically defines the clearance between close mating parts such as hubs and hinges. This entire stack is built on a single crystal substrate with a dielectric foundation of 0.8 pm of nitride over 0.63 m of oxide. Seventeen drawing layer are combined to generate the 14 photolithographic masks used to pattern these films during a 240-step fabrication sequence. Mirror Operation To become operational, both mirrors must be driven up to a 45 degree angle. In this position, optical energy entering through an opening in the substrate beneath one mirror [5] is redirected to the second mirror, then down through another substrate opening and onto the target receiver. Each mirror is actuated through a chain of gears driven by a mirror control engine. This chain incorporates a series of gear reduction units that significantly increase drive torque and positional resolution. Also included in this chain are two gears that are not coupled to each other (see figure 3). This prevents the mirror control engine from driving the rack that actuates the mirror. To complete the drive train, two additional gears must be inserted between the interrupted gear pair [4]. The coupling gears that perform this function are shown in figure 4. Both of these gears are fabricated on a plate that moves towards the interrupted pair of gears as the discrimination sequence The plate onto which the coupling gears are fabricated is attached to the left end of the maze rack, so it moves as the rack moves. If the wrong path is taken at any of the 24 decision points in the maze, the coupling gears will not move far enough to complete the mirror gear chain, and the mirror can never be operated. Thus, this is a single attempt device with more than 16 million possible code sequences.

The trend in commercial electronics packaging to deliver ever smaller component packaging has enabled the development of new highly integrated modules meeting the demands of the next generation nano satellites. At under ten kilograms, these nano satellites will require both a greater density electronics and a melding of satellite structure and function. Better techniques must be developed to remove the subsequent heat generated by the active components required to-meet future computing requirements. Integration of commercially available electronics must be achieved without the increased costs normally associated with current generation multi chip modules. In this paper we present a method of component integration that uses silicon heat pipe technology and advanced flexible laminate circuit board technology to achieve thermal control and satellite structure. The' electronics/heat pipe stack then becomes an integral component of the spacecraft structure. Thermal management on satellites has always been a problem. The shrinking size of electronics and voltage requirements and the accompanying reduction in power dissipation has helped the situation somewhat. Nevertheless, the demands for increased onboard processing power have resulted in an ever increasing power density within the satellite body. With the introduction of nano satellites, small satellites under ten kilograms and under 1000 cubic inches, the area available on which to place hot components for proper heat dissipation has dwindled dramatically. The resulting satellite has become nearly a solid mass of electronics with nowhere to dissipate heat to space. The silicon heat pipe is attached to an aluminum frame using a thermally conductive epoxy or solder preform. The frame serves three purposes. First, the aluminum frame provides a heat conduction path from the edge of the heat pipe to radiators on the surface of the satellite. Secondly, it serves as an attachment point for extended structures attached to the satellite such as solar panels, radiators, antenna and.telescopes (for communications or sensors). Finally, the packages make thermal contact to the surface of the silicon heat pipe through soft thermal pads. Electronic components can be placed on both sides of the flexible circuit interconnect. Silicon heat pipes have a number of advantages over heat pipe constructed from other materials. Silicon heat pipes offer the ability to put the heat pipe structure beneath the active components of a processed silicon wafer. This would be one way of efficiently cooling the heat generated by wafer scale integrated systems. Using this technique, all the functions of a satellite could be reduced to a few silicon wafers. The integration of the heat pipe and the electronics would further reduce the size and weight of the satellite.