Publications

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A multifunctional reactor is a chemical engineering device that exploits enhanced heat and mass transfer to promote production of a desired chemical, combining more than one unit operation in a single system. The main component of the reactor system under study here is a vertical column containing packing material through which liquid(s) and gas flow cocurrently downward. Under certain conditions, a range of hydrodynamic regimes can be achieved within the column that can either enhance or inhibit a desired chemical reaction. To study such reactors in a controlled laboratory environment, two experimental facilities were constructed at Sandia National Laboratories. One experiment, referred to as the Two-Phase Experiment, operates with two phases (air and water). The second experiment, referred to as the Three-Phase Experiment, operates with three phases (immiscible organic liquid and aqueous liquid, and nitrogen). This report describes the motivation, design, construction, operational hazards, and operation of the both of these experiments. Data and conclusions are included.

In the fire safety community, the trend is toward implementing performance-based standards in place of existing prescriptive ones. Prescriptive standards can be difficult to adapt to changing design methods, materials, and application situations of systems that ultimately must perform well in unwanted fire situations. In general, this trend has produced positive results and is embraced by the fire protection community. The question arises as to whether this approach could be used to advantage in cook-off testing. Prescribed fuel fire cook-off tests have been instigated because of historical incidents that led to extensive damage to structures and loss of life. They are designed to evaluate the propensity for a violent response. The prescribed protocol has several advantages: it can be defined in terms of controllable parameters (wind speed, fuel type, pool size, etc.); and it may be conservative for a particular scenario. However, fires are inherently variable and prescribed tests are not necessarily representative of a particular accident scenario. Moreover, prescribed protocols are not necessarily adaptable and may not be conservative. We also consider performance-based testing. This requires more knowledge and thought regarding not only the fire environment, but the behavior of the munitions themselves. Sandia uses a performance based approach in assuring the safe behavior of systems of interest that contain energetic materials. Sandia also conducts prescriptive fire testing for the IAEA, NRC and the DOT. Here we comment on the strengths and weakness of both approaches and suggest a path forward should it be desirable to pursue a performance based cook-off standard.

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Particle image velocimetry (PIV) was used to measure velocity fields inside and around oscillating methane-air diffusion flames with a slot fuel orifice. PIV provided velocity and directional information of the flow field comprised of both the flame and air. From this, information on flow paths of entrained air into the flame were obtained and visualized. These show that at low fuel flow rates for which the oscillations were strongest, the responsible mechanism for the oscillating flow appeared to be the repetitive occurrence of flame quenching. PIV findings indicated that quenching appears to be associated primarily with air entrainment. Velocity was found to be considerably larger in regions where quenching occurred. The shedding of vortices in the shear layer occurs immediately outside the boundary of the flame envelope and was speculated to be the primary driving force for air entrainment. © 2008 Springer-Verlag.

During this study, flow visualization through the use of imaging provided visual data of the events that occurred as the flame oscillated. Imaging was performed in two different ways: 1) the first method was phase-locked imaging to capture a detailed history by simply advancing the phase angle during each image capture, 2) the second method involved high-speed imaging to gather visual image data of a natural or forced oscillating flame. For visualization, two items were considered. The first one was the shape of the flame envelope as it evolved during one oscillation cycle. From the data gathered, it was confirmed that the flame stretched in the vertical direction before quenching in the region near its center. The second consideration was imaging of the oxidizer (air) in the region immediately outside the flame. This was done by imaging the laser light reflected from particles seeded into the flow, which revealed formation of vortical structures in those regions where quenching had occurred. It was noted that quenching took place primarily by the entrainment of fresh non-reacting air into the flame. The quenching process was in turn responsible for the oscillatory behavior. © 2009 The Visualization Society of Japan.

Some thermocouple experiments were carried out in order to obtain sensitivity of thermocouple readings to fluctuations in flames and to determine if the average thermocouple reading was representative of the local volume temperature for fluctuating flames. The thermocouples considered were an exposed junction thermocouple and a fully sheathed thermocouple with comparable time constants. Either the voltage signal or indicated temperature for each test was recorded at sampling rates between 300-4,096 Hz. The trace was then plotted with respect to time or sample number so that time variation in voltage or temperature could be visualized and the average indicated temperature could be determined. For experiments where high sampling rates were used, the signal was analyzed using Fast Fourier Transforms (FFT) to determine the frequencies present in the thermocouple signal. This provided a basic observable as to whether or not the probe was able to follow flame oscillations. To enhance oscillations, for some experiments, the flame was forced. An analysis based on thermocouple time constant, coupled with the transfer function for a sinusoidal input was tested against the experimental results.

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Detailed herein are the results of a validation comparison. The experiment involved a 2 meter diameter liquid pool of Jet-A fuel in a 13 m/s crosswind. The scenario included a large cylindrical blocking object just down-stream of the fire. It also included seven smaller calorimeters and extensive instrumentation. The experiments were simulated with Fuego. The model included several conduction regions to model the response of the calorimeters, the floor, and the large cylindrical blocking object. A blind comparison was used to compare the simulation predictions with the experimental data. The more upstream data compared very well with the simulation predictions. The more downstream data did not compare very well with the simulation predictions. Further investigation suggests that features omitted from the original model contributed to the discrepancies. Observations are made with respect to the scenario that are aimed at helping an analyst approach a comparable problem in a way that may help improve the potential for quantitative accuracy.

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Federal regulations require that aircraft cargo compartment smoke detection systems be certified by testing their operation in flight. For safety reasons, only simulated smoke sources are permitted in these certification tests. To provide insight into smoke detection certification in cargo compartments, this research investigates the morphology, transport and optical properties of actual and simulated smoke sources. Experimental data show the morphology of the particulate in smoke from flaming fires is considerably different from simulated smoke. Although the detection of smoldering fires is important as well, only a qualitative assessment and comparison of smoldering sources was possible; therefore, efforts were concentrated on the quantitative comparison of smoke from flaming fires and smoke generators. The particulate for all three different flaming fires was solid with similar morphological properties. Simulated smoke was composed of relatively large liquid droplets, and considerably different size droplets can be produced using a single machine. Transport behavior modeling showed that both the actual and simulated smoke particulates are sufficiently small to follow the overall gas flow. However, actual smoke transport will be buoyancy driven due to the increased temperature, while the simulated smoke temperature is typically low and the release may be momentum driven. The morphology of the actual and simulated smoke were then used to calculate their optical properties. In contrast to the actual smoke from a flaming fire, which is dominated by absorption, all of the extinction for the simulated smoke is due to scattering. This difference could have an impact on detection criteria and hence the alarm time for photoelectic smoke detectors since they alarm based on the scattering properties of the smoke. Copyright © 2004 John Wiley & Sons, Ltd.

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A series of experiments was performed to better characterize the boundary conditions from an inconel heat source ('shroud') painted with Pyromark black paint. Quantifying uncertainties in this type of experimental setup is crucial to providing information for comparisons with code predictions. The characterization of this boundary condition has applications in many scenarios related to fire simulation experiments performed at Sandia National Laboratories Radiant Heat Facility (RHF). Four phases of experiments were performed. Phase 1 results showed that a nominal 1000 C shroud temperature is repeatable to about 2 C. Repeatability of temperatures at individual points on the shroud show that temperatures do not vary more than 10 C from experiment to experiment. This variation results in a 6% difference in heat flux to a target 4 inches away. IR camera images showed the shroud was not at a uniform temperature, although the control temperature was constant to about {+-}2 C during a test. These images showed that a circular shaped, flat shroud with its edges supported by an insulated plate has a temperature distribution with higher temperatures at the edges and lower temperatures in the center. Differences between the center and edge temperatures were up to 75 C. Phase 3 results showed that thermocouple (TC) bias errors are affected by coupling with the surrounding environment. The magnitude of TC error depends on the environment facing the TC. Phase 4 results were used to estimate correction factors for specific applications (40 and 63-mil diameter, ungrounded junction, mineral insulated, metal-sheathed TCs facing a cold surface). Correction factors of about 3.0-4.5% are recommended for 40 mil diameter TCs and 5.5-7.0% for 63 mil diameter TCs. When mounted on the cold side of the shroud, TCs read lower than the 'true' shroud temperature, and the TC reads high when on the hot side. An alternate method uses the average of a cold side and hot side TC of the same size to estimate the true shroud temperature. Phase 2 results compared IR camera measurements with TC measurements and measured values of Pyromark emissivity. Agreement was within measured uncertainties of the Pyromark paint emissivity and IR camera temperatures.

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