Publications

Abstract not provided.

Solar Two was a collaborative, cost-shared project between 11 U. S. industry and utility partners and the U. S. Department of Energy to validate molten-salt power tower technology. The Solar Two plant, located east of Barstow, CA, comprised 1926 heliostats, a receiver, a thermal storage system, a steam generation system, and steam-turbine power block. Molten nitrate salt was used as the heat transfer fluid and storage media. The steam generator powered a 10-MWe (megawatt electric), conventional Rankine cycle turbine. Solar Two operated from June 1996 to April 1999. The major objective of the test and evaluation phase of the project was to validate the technical characteristics of a molten salt power tower. This report describes the significant results from the test and evaluation activities, the operating experience of each major system, and overall plant performance. Tests were conducted to measure the power output (MW) of the each major system, the efficiencies of the heliostat, receiver, thermal storage, and electric power generation systems and the daily energy collected, daily thermal-to-electric conversion, and daily parasitic energy consumption. Also included are detailed test and evaluation reports.

This report utilizes the results of the Solar Two project, as well as continuing technology development, to update the technical and economic status of molten-salt power towers. The report starts with an overview of power tower technology, including the progression from Solar One to the Solar Two project. This discussion is followed by a review of the Solar Two project--what was planned, what actually occurred, what was learned, and what was accomplished. The third section presents preliminary information regarding the likely configuration of the next molten-salt power tower plant. This section draws on Solar Two experience as well as results of continuing power tower development efforts conducted jointly by industry and Sandia National Laboratories. The fourth section details the expected performance and cost goals for the first commercial molten-salt power tower plant and includes a comparison of the commercial performance goals to the actual performance at Solar One and Solar Two. The final section summarizes the successes of Solar Two and the current technology development activities. The data collected from the Solar Two project suggest that the electricity cost goals established for power towers are reasonable and can be achieved with some simple design improvements.

Solar power towers, based on molten salt technology, have been the subject of extensive research and development since the late 1970s. In the mid 1980s, small experimental plants were successfully fielded in the USA and France that demonstrated the feasibility of the concept at a 1 to 2 MW{sub e} scale. Systems analyses indicate this technology will be cost competitive with coal-fired power plants after scaling-up plant size to the 100 to 200 MW{sub e} range. To help bridge the scale-up gap, a 10 MW{sub e} demonstration project known as Solar Two, was successfully operated in California, USA from 1996 to 1999. The next logical step could be to scale-up further and develop a 30 MW{sub e} project within the country of Mexico. The plant could be built by an IPP industrial consortium consisting of USA's Boeing and Bechtel Corporations, combined with Mexican industrial and financial partners. Plausible technical and financial characteristics of such a ``Solar-Two-type'' Mexican project are discussed in this paper.

Solar Two was a collaborative, cost-shared project between eleven US industry and utility partners and the U. S. Department of Energy to validate molten-salt power tower technology. The Solar Two plant, located east of Barstow, CA, was comprised of 1926 heliostats, a receiver, a thermal storage system and a steam generation system. Molten nitrate salt was used as the heat transfer fluid and storage media. The steam generator powered a 10 MWe, conventional Rankine cycle turbine. Solar Two operated from June 1996 to April 1999. The major objective of the test and evaluation phase of the project was to validate the technical characteristics of a molten salt power tower. This paper describes the significant results from the test and evaluation activities.

This report describes the results of a six-year, $6.3 million project to reduce operation and maintenance (O&M) costs at power plants employing concentrating solar power (CSP) technology. Sandia National Laboratories teamed with KJC Operating Company to implement the O&M Improvement Program. O&M technologies developed during the course of the program were demonstrated at the 150-MW Kramer Junction solar power park located in Boron, California. Improvements were made in the following areas: (a) efficiency of solar energy collection, (b) O&M information management, (c) reliability of solar field flow loop hardware, (d) plant operating strategy, and (e) cost reduction associated with environmental issues. A 37% reduction in annual O&M costs was achieved. Based on the lessons learned, an optimum solar- field O&M plan for future CSP plants is presented. Parabolic trough solar technology is employed at Kramer Junction. However, many of the O&M improvements described in the report are also applicable to CSP plants based on solar power tower or dish/engine concepts.

Abstract not provided.

Several hybrid and solar-only configurations for molten-salt power towers were evaluated with a simple economic model, appropriate for screening analysis. The solar specific aspects of these plants were highlighted. In general, hybrid power towers were shown to be economically superior to solar-only plants with the same field size. Furthermore, the power-booster hybrid approach was generally preferred over the fuel-saver hybrid approach. Using today`s power tower technology, economic viability for the solar power-boost occurs at fuel costs in the neighborhood of $2.60/MBtu to $4.40/ MBtu (low heating value) depending on whether coal-based or gas-turbine-based technology is being offset. The cost Of CO[sub 2] avoidance was also calculated for solar cases in which the fossil fuel cost was too low for solar to be economically viable. The avoidance costs are competitive with other proposed methods of removing CO[sub 2] from fossil-fired power plants.

Recent experiences with the 10 MW{sub e} Solar Two and the 2.5 MW{sub t} TSA (Technology Program Solar Air Receiver) demonstration plants are reported. The heat transfer fluids used in these solar power towers are molten-nitrate salt and atmospheric air, respectively. Lessons learned and suggested technology improvements for next-generation plants are categorized according to subsystem. The next steps to be taken in the commercialization process for each these new power plant technologies is also presented.

The five Solar Electric Generating Systems (SEGS) at Kramer Junction, California, now have nearly 30 years of cumulative operating experience. These 30 MW plants employ parabolic trough technology originally deployed by LUZ International in the late 1980`s and are now managed, operated and maintained by the Kramer Junction Company. In this paper, Sandia National Laboratories performed an analysis of the annual energy production from the five plants. Annual solar-to-electric conversion efficiencies are calculated and the major factors that influenced the results are presented. The generally good efficiencies are primarily attributed to the excellent equipment availabilities achieved at all plants.

A SEGS LS-2 parabolic trough solar collector was tested to determine the collector efficiency and thermal losses with two types of receiver selective coatings, combined with three different receiver configurations: glass envelope with either vacuum or air in the receiver annulus, and glass envelope removed from the receiver. As expected, collector performance was significantly affected by each variation in receiver configuration. Performance decreased when the cermet selective coating was changed to a black chrome coating, and progressively degraded as air was introduced into the vacuum annulus, and again when the glass envelope was removed from the receiver. For each receiver configuration, performance equations were derived relating collector efficiency and thermal losses to the operating temperature. For the bare receiver (no glass envelope) efficiency and thermal losses are shown as a function of wind speed. An incident angle modifier equation was also developed for each receiver case. Finally, equations were derived showing collector performance as a function of input insolation value, incident angle, and operating temperature. Results from the experiments were compared with predictions from a one-dimensional analytical model of the solar receiver. Differences between the model and experiment were generally within the band of experimental uncertainty.

This paper summarizes the results of a study performed by the US and Germany to assess the technical and economic potential of central receiver power plants and to identify the necessary research and development (R&D) activities required to reach demonstration and commercialization. Second generation power plant designs, employing molten-salt and volumetric-air receivers, were assessed at the size of 30 and 100 MWe. The study developed a common guideline and used data from previous system tests and studies. The levelized-energy costs for the second generation plants were estimated and found to be competitive with costs from fossil-fueled power plants. Potential for further cost reductions exists if technical improvements can be introduced successfully in the long term. Additionally, the study presents results of plant reliability and uncertainty analyses. Mid- and long-term technical potentials are described, as well as recommendations for the R&D activities needed to reach the goal of large-scale commercialization. The results of this study have already helped direct research in the US and Europe. For example, the favorable potential for these technologies has led to the Solar Two molten-salt project in the US and the TSA volumetric receiver test in Spain. In addition, early analysis conducted within this study indicated that an advanced thermal storage medium was necessary to achieve favorable economics for the air plant. This led to the design of the thermal storage system currently being tested in Spain. In summary, each of the investigated receiver technologies has mid- and long-term potential for improving plant performance and reducing capital and energy costs (resulting in less than 10 cts/kWh given excellent insolation conditions) in an environmentally safe way and largely independent of fossil-fuel prices.

This paper presents the results of a reliability analysis for a solar central receiver power plant that employs a salt-in-tube receiver. Because reliability data for a number of critical plant components have only recently been collected, this is the first time a credible analysis can be performed. This type of power plant will be built by a consortium of western US utilities led by the Southern California Edison Company. The 10 MW plant is known as Solar Two and is scheduled to be on-line in 1994. It is a prototype which should lead to the construction of 100 MW commercial-scale plants by the year 2000. The availability calculation was performed with the UNIRAM computer code. The analysis predicted a forced outage rate of 5.4% and an overall plant availability, including scheduled outages, of 91%. The code also identified the most important contributors to plant unavailability. Control system failures were identified as the most important cause of forced outages. Receiver problems were rated second with turbine outages third. The overall plant availability of 91% exceeds the goal identified by the US utility study. This paper discuses the availability calculation and presents evidence why the 91% availability is a credible estimate. 16 refs.

A control algorithm is proposed for a molten-salt solar central receiver in a cylindrical configuration. The algorithm simultaneously regulates the receiver outlet temperature and limits thermal-fatigue damage of the receiver tubes to acceptable levels. The algorithm is similar to one that was successfully tested for a receiver in a cavity configuration at the Central Receiver Test Facility in 1988. Due to the differences in the way solar flux is introduced on the receivers during cloud-induced transients, the cylindrical receiver will be somewhat more difficult to control than the cavity receiver. However, simulations of a proposed cylindrical receiver at the Solar Two power plant have indicated that automatic control during severe cloud transients is feasible. This paper also provides important insights regarding receiver design and lifetime as well as a strategy for reducing the power consumed by the molten-salt pumps. 14 refs., 7 figs., 2 tabs.

The 10-MW{sub e} Solar One Pilot Plant was the world's largest solar central receiver power plant. During its power production years it delivered over 37,000 MWhrs (net) to the utility grid. In this type of electric power generating plant, large sun-tracking mirrors called heliostats reflect and concentrate sunlight onto a receiver mounted on top a of a tower. The receiver transforms the solar energy into thermal energy that heats water, turning it into superheated steam that drives a turbine to generate electricity. The Solar One Pilot Plant successfully demonstrated the feasibility of generating electricity with a solar central receiver power plant. During the initial 2 years the plant was tested and 4 years the plant was operated as a power plant, a great deal of data was collected relating to the efficiency and reliability of the plant's various systems. This paper summarizes these statistics and compares them to goals developed by the US Department of Energy. Based on this comparison, improvements in the design and operation of future central receiver plants are recommended. Research at Sandia National Laboratories and the US utility industry suggests that the next generation of central receiver power plants will use a molten salt heat transfer fluid rather than water/steam. Sandia has recently completed the development of the hardware needed in a molten salt power plant. Use of this new technology is expected to solve many of the performance problems encountered at Solar One. Projections for the energy costs from these future central receiver plants are also presented. For reference, these projections are compared to the current energy costs from the SEGS parabolic trough plants now operating in Southern California.

The Direct Absorption Receiver (DAR) concept was proposed in the mid-1970s as an alternative advanced receiver concept to simplify and reduce the cost of solar central receiver systems. Rather than flowing through tubes exposed to the concentrated solar flux, the heat absorbing fluid (molten nitrate salt) would flow in a thin film down a flat, nearly vertical panel and absorb the flux directly. Potential advantages of the DAR over conventional tubular designs include a substantially simplified design, improved thermal performance, increased reliability and operating life, as well as reduced capital and operating costs. However, before commercial-scale designs can be realized, a method for controlling droplet ejection from the panel must be developed. In this paper, we present a new DAR design, which has the potential to control these droplets. The design employs four flat panels that are sloped backwards 5 degrees, wind spoilers, and air curtains. A systems analysis is presented indicating that the levelized-energy cost of the quad geometry should be very similar to cylindrical geometry that was originally proposed for the DAR concept. 19 refs., 5 figs., 3 tabs.

The Solar One Pilot Plant successfully demonstrated the feasibility of solar central receiver power plants. During its operating years much data were collected regarding the efficiency and availability of the various plant systems. This paper summarizes these statistics and compares them to goals developed by the Department of Energy. Based on this comparison, design and operation improvements are recommended so that future central receiver plants can more closely attain these goals. 9 refs., 4 figs., 1 tab.

Solar One is the world's largest central receiver power plant. During the last 4 years the plant availability was 80%, 83%, and 96%, respectively, during hours of sunshine. This reliability is considered to be excellent considering the plant is a first-of-a-kind facility and because it has been subjected to daily cyclic service. In this paper we present the frequencies and causes of the plant outages that occurred. The ten most important causes comprised 72% of the total outage time. Qualitative insights related to the cause and mitigation of these ten are provided. The information presented in this paper will be useful to studies aimed at improving the reliability of future solar central receiver power plants. It is also useful to members of the utility industry who are considering investing in this technology or are considering cyclic operation of conventional power plants. 4 refs., 3 figs.