Publications

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Al/Pt nanolaminates with a bilayer thickness (tb, width of an Al/Pt pair-layer) of 164 nm were irradiated with single laser pulses with durations of 10 ms and 0.5 ms at 189 W/cm2 and 1189 W/cm2, respectively. The time to ignition was measured for each pulse, and shorter ignition times were observed for the higher power/shorter pulse width. Videographic images of the irradiated area shortly after ignition show a non-uniform radial brightness for the longer pulse, while the shorter pulse shows uniform brightness. A diffusion-limited single step reaction mechanism was implemented in a finite element package to model the progress from reactants to products at both pulse widths. The model captures well both the observed ignition delay and qualitative observations regarding the non-uniform radial temperature.

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Pulsed laser irradiation has been used to create complex, intrinsic markings that can be used as unique identifiers for authentication and asset protection. Markings have been made on the surface of various materials by rapidly scanning a focused laser beam across a designated area as large as several square inches. Markings include macro-scale patterns, such as barcodes, that contain encrypted information. More complex markings are comprised of macro-scale patterns and embedded, unique micro-scale features. Micro-scale features form spontaneously during scanned laser irradiation and have different shapes, spacings, color and other characteristics that are virtually impossible to recreate. The macro-scale patterns can be interrogated rapidly in the field using a digital camera, while the embedded micro-scale features are best evaluated in the laboratory using microscopy or related optical techniques. Interrogated markings are compared with archived maps of the original patterns (obtained at the time of their manufacture) to determine component authenticity. The majority of experiments have involved marking planar solids. A new instrument that marks non-planar substrates is described for future work.

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Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide "tags" on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~100-150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely-attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protective thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. In the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.

The rapid release of energy from reactive multilayer foils can create extreme local temperature gradients near substrate materials. In order to fully exploit the potential of these materials, a better understanding of the interaction between the substrate or filler material and the foil is needed. Specifically, this work investigates how variations in local properties within the substrate (i.e. differences between properties in constituent phases) can affect heat transport into the substrate. This can affect the microstructural evolution observed within the substrate, which may affect the final joint properties. The effect of the initial substrate microstructure on microstructural evolution within the heat-affected zone is evaluated experimentally in two Sn-Zn alloys and numerical techniques are utilized to inform the analysis.