Publications

Abstract not provided.

Sandia National Laboratories (Sandia) has a long history in developing compact, mobile, very high-speed drilling systems and this technology could be applied to increasing the rate at which boreholes are drilled during a mine accident response. The present study reviews current technical approaches, primarily based on technology developed under other programs, analyzes mine rescue specific requirements to develop a conceptual mine rescue drilling approach, and finally, proposes development of a phased mine rescue drilling system (MRDS) that accomplishes (1) development of rapid drilling MRDS equipment; (2) structuring improved web communication through the Mine Safety & Health Administration (MSHA) web site; (3) development of an improved protocol for employment of existing drilling technology in emergencies; (4) deployment of advanced technologies to complement mine rescue drilling operations during emergency events; and (5) preliminary discussion of potential future technology development of specialized MRDS equipment. This phased approach allows for rapid fielding of a basic system for improved rescue drilling, with the ability to improve the system over time at a reasonable cost.

Bottom hole assembly (BHA) designs were assessed in field trials for their ability to achieve critical low inclination requirements, while simultaneously enabling high drill rates. Because angle has historically been controlled by reducing weight on bit (WOB), these are often competing priorities. The use of real time surveillance of mechanical specific energy (MSE) provided unique insights into the bit dysfunction that occurs with many practices used to control angle. These quantitative insights supported the development of BHA and operating practices that maintained low angle while also achieving major gains in drilling performance. The McGinness Hills field in Lander County Nevada is a geothermal operation with wells drilled in hard metamorphic and crystalline formations. Wellbore inclinations must be maintained below 2.0 degrees in the critical 20 inch interval in order to allow use of lineshaft pumps, which is challenging in the required hole sizes and rock hardness. Formation strengths are similar to petroleum operations in the Rockies and West Texas. Pendulum and packed-hole assemblies were tested, and straight motors and slick assemblies were used for corrections. Well build rates were assumed to be controlled by the three-point curvature in the lower assembly and stabilizer placement was modified to control this curvature. The effectiveness of the curvature control as WOB was increased was evaluated from inclination measurements. Real time MSE analysis was used to manage bit operating performance and to determine the root causes of bit dysfunction. The results demonstrated that packed-hole assemblies could be designed that controlled inclination while enabling 2-3 times higher WOB, and that the use of pendulum assemblies should be eliminated. Packed assemblies drilled 87% faster. The increased WOB resulted in higher drill rates, major reduction in whirl and extended bit life, which are equally important performance objectives in hard rock drilling. The use of MSE surveillance allowed the physical processes to be understood deterministically, so that the philosophical design principles can be applied in other petroleum and geothermal operations.

Bottom hole assembly (BHA) designs were assessed in field trials for their ability to achieve critical low inclination requirements, while simultaneously enabling high drill rates. Because angle has historically been controlled by reducing weight on bit (WOB), these are often competing priorities. The use of real time surveillance of mechanical specific energy (MSE) provided unique insights into the bit dysfunction that occurs with many practices used to control angle. These quantitative insights supported the development of BHA and operating practices that maintained low angle while also achieving major gains in drilling performance. The McGinness Hills field in Lander County Nevada is a geothermal operation with wells drilled in hard metamorphic and crystalline formations. Wellbore inclinations must be maintained below 2.0 degrees in the critical 20 inch interval in order to allow use of lineshaft pumps, which is challenging in the required hole sizes and rock hardness. Formation strengths are similar to petroleum operations in the Rockies and West Texas. Pendulum and packed-hole assemblies were tested, and straight motors and slick assemblies were used for corrections. Well build rates were assumed to be controlled by the three-point curvature in the lower assembly and stabilizer placement was modified to control this curvature. The effectiveness of the curvature control as WOB was increased was evaluated from inclination measurements. Real time MSE analysis was used to manage bit operating performance and to determine the root causes of bit dysfunction. The results demonstrated that packed-hole assemblies could be designed that controlled inclination while enabling 2-3 times higher WOB, and that the use of pendulum assemblies should be eliminated. Packed assemblies drilled 87% faster. The increased WOB resulted in higher drill rates, major reduction in whirl and extended bit life, which are equally important performance objectives in hard rock drilling. The use of MSE surveillance allowed the physical processes to be understood deterministically, so that the philosophical design principles can be applied in other petroleum and geothermal operations.

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This report documents work performed in the second phase of the Diagnostics While-Drilling (DWD) project in which a high-temperature (HT) version of the phase 1 low-temperature (LT) proof-of-concept (POC) DWD tool was built and tested. Descriptions of the design, fabrication and field testing of the HT tool are provided.

This report provides an assessment of well construction technology for EGS with two primary objectives: 1. Determining the ability of existing technologies to develop EGS wells. 2. Identifying critical well construction research lines and development technologies that are likely to enhance prospects for EGS viability and improve overall economics.

As the amount of real time data collected during drilling continues to rise, sophisticated methods for analyzing and displaying data are needed to make sense out of large volumes of data. This paper describes a novel use of the concepts of computational geometry to analyze and display data from a downhole drilling data tool. The use of a mathematical transformation called a convex hull allows one to create a boundary around a set (cloud) of data points. This is most easily visualized in two dimensions as putting a rubber band around the set of points. Imagine that the rubber band is such that it will be tightly stretched when it is around all the points, so that certain points in the data cloud dictate the resulting outline. A convex hull software routine, the best known of which is the"qhull" program from the University of Minnesota, fits line segments around a cloud of points in up to nine dimensions. Utilizing the convex hull output one can calculate the volume in 3-D or area in 2-D described by data clouds. The result is used as an indicator of bit and drill string behavior. Copyright 2007, Society of Petroleum Engineers.

Sandia has conducted a number of tests in search of conformal coating products that function acceptably at 225°C or higher. This paper documents the work associated with the initial testing of organic and organic-inorganic materials for this purpose and provides information on materials found which failed initial testing and those materials which show promise. The report also provides insight into our testing process, which is designed to represent the wellbore environment. Copyright © 2006 International Microelectronics And Packaging Society.

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This report describes development of a system that provides high-speed, real-time downhole data while drilling. Background of the project, its benefits, major technical challenges, test planning, and test results are covered by relatively brief descriptions in the body of the report, with some topics presented in more detail in the attached appendices.

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Casing deformation in producing geothermal wells is a common problem in many geothermal fields, mainly due to the active geologic formations where these wells are typically located. Repairs to deformed well casings are necessary to keep the wells in production and to occasionally enter a well for approved plugging and abandonment procedures. The costly alternative to casing remediation is to drill a new well to maintain production and/or drill a well to intersect the old well casing below the deformation for abandonment purposes. The U.S. Department of Energy and the Geothermal Drilling Organization sponsored research and development work at Sandia National Laboratories in an effort to reduce these casing remediation expenditures. Sandia, in cooperation with Halliburton Energy Services, developed a low cost, bridge-plug-type, packer for use in casing remediation work in geothermal well environments. This report documents the development and testing of this commercially available petal-basket packer called the Special Application Coiled Tubing Applied Plug (SACTAP).

Casing deformation in wells is a common problem in many geothermal fields. Casing remediation is necessary to keep wells in production and occasionally, to even enter the well for an approved plug and abandonment procedure. The costly alternative to casing remediation is to incur the expense of drilling a new well to maintain production or drilling a well to intersect a badly damaged well below the deformation for abandonment purposes. The U.S. Department of Energy and the Geothermal Drilling Organization sponsor research and development work at Sandia National Laboratories in an effort to reduce these remediation expenditures. Sandia, in cooperation with Halliburton Energy Services, has developed a low cost, commercially available, bridge-plug-type packer for use in geothermal well environments. This report documents the development and testing of this tool for use in casing remediation work.