SAF @ SNL
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Proceedings of ASME 2022 ICE Forward Conference, ICEF 2022
The effects of passive pre-chamber (PC) geometry and nozzle pattern as well as the use of either conventional spark or non-equilibrium plasma PC ignition system on knocking events were studied in an optically-accessible single-cylinder gasoline research engine. The equivalence ratio of the charge in the main chamber (MC) was maintained equal to 0.94 at a constant engine speed of 1300 rpm, and at constant engine load of 3.5 bar indicated mean effective pressure for all operating conditions. MC pressure profiles were collected and analyzed to infer the amplitude and the frequency of pressure oscillations that resulted in knocking events. The combustion process in the MC was investigated utilizing high-speed excited methylidyne radical (CH*) chemiluminescence images. The collected results highlighted that PC volume and nozzle pattern substantially affected the knock intensity (KI), while the use of the non-equilibrium plasma ignition system exhibited lower KI compared to PC equipped with a conventional inductive ignition system. It was also identified that knocking events were likely not generated by conventional end gas auto-ignition, but by jet-related phenomena, as well as jet-flame wall quenching. The relation between these phenomena and PC geometry, nozzle pattern, as well as ignition system has been also highlighted and discussed.
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SAE Technical Papers
Pre-chamber ignition has demonstrated capability to increase internal combustion engine in-cylinder burn rates and enable the use of low engine-out pollutant emission combustion strategies. In the present study, newly designed passive pre-chambers with different nozzle-hole patterns - that featured combinations of radial and axial nozzles - were experimentally investigated in an optically accessible, single-cylinder research engine. The pre-chambers analyzed had a narrow throat geometry to increase the velocity of the ejected jets. In addition to a conventional inductive spark igniter, a nanosecond spark ignition system that promotes faster early burn rates was also investigated. Time-resolved visualization of ignition and combustion processes was accomplished through high-speed hydroxyl radical (OH*) chemiluminescence imaging. Pressure was measured during the engine cycle in both the main chamber and pre-chamber to monitor respective combustion progress. Experimental heat release rates (HRR) calculated from the measured pressure profiles were used as inputs for two different GT-Power 1D simulations to evaluate the pre-chamber jet-exit momentum and penetration distance. The first simulation used both the calculated main-chamber and pre-chamber HRR, while the second used only the main chamber HRR with the pre-chamber HRR modeled. Results show discrepancies between the models mainly in the pressurization of the pre-chamber which in turn affected jet penetration rate and highlights the sensitivity of the simulation results to proper input selection. Experimental results further show increased pressurization, with an associated acceleration of jet penetration, when operating with nanosecond spark ignition systems regardless of the pre-chamber tip geometry used.
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Advanced automotive gasoline engines that leverage a combination of reduced heat transfer, throttling, and mechanical losses; shorter combustion durations; and higher compression and mixture specific heat ratios are needed to meet aggressive DOE VTP fuel economy and pollutant emission targets. Central challenges include poor combustion stability at low-power conditions when large amounts of charge dilution are introduced and high sensitivity of conventional inductive coil ignition systems to elevated charge motion and density for boosted high-load operation. For conventional spark ignited operation, novel low-temperature plasma (LTP) or pre-chamber based ignition systems can improve dilution tolerances while maintaining good performance characteristics at elevated charge densities. Moreover, these igniters can improve the control of advanced compression ignition (ACI) strategies for gasoline at low to moderate loads. The overarching research objective of the Gasoline Combustion Fundamentals project is to investigate phenomenological aspects related to enhanced ignition. The objective is accomplished through targeted experiments performed in a single-cylinder optically accessible research engine or an in-house developed optically accessible spark calorimeter (OASC). In situ optical diagnostics and ex situ gas sampling measurements are performed to elucidate important details of ignition and combustion processes. Measurements are further used to develop and validate complementary high-fidelity ignition simulations. The primary project audience is automotive manufacturers, Tier 1 suppliers, and technology startups—close cooperation has resulted in the development and execution of project objectives that address crucial mid- to long-range research challenges.
SAE International Journal of Engines
In-cylinder reforming of injected fuel during an auxiliary negative valve overlap (NVO) period can be used to optimize main-cycle auto-ignition phasing for low-load Low-Temperature Gasoline Combustion (LTGC), where highly dilute mixtures can lead to poor combustion stability. When mixed with fresh intake charge and fuel, these reformate streams can alter overall charge reactivity characteristics. The central issue remains large parasitic heat losses from the retention and compression of hot exhaust gases along with modest pumping losses that result from mixing hot NVO-period gases with the cooler intake charge. Accurate determination of total cycle energy utilization is complicated by the fact that NVO-period retained fuel energy is consumed during the subsequent main combustion period. For the present study, a full-cycle energy analysis was performed for a single-cylinder research engine undergoing LTGC with varying NVO auxiliary fueling rates and injection timing. A custom alternate-fire sequence with 9 pre-conditioning cycles was used to generate a common exhaust temperature and composition boundary condition for a cycle-of-interest, with performance metrics recorded for each custom cycle. The NVO-period reformate stream and main-period exhaust stream of the cycles-of-interest were separately collected, with sample analysis by gas chromatography used to identify the retained and exhausted fuel energy in the respective periods. To facilitate gas sample analysis, experiments were performed using a 5-component gasoline surrogate (iso-octane, n-heptane, ethanol, 1-hexene, and toluene) that matched the molecular composition, 50% boiling point, and ignition characteristics of a research gasoline. The highest total cycle thermodynamic efficiencies occurred when auxiliary injection timings were early enough to allow sufficient residence time for slow reforming reactions to take place, but late enough to prevent significant fuel spray crevice quench. Increasing the fraction of total fuel energy injected into the NVO-period was also found to increase total cycle thermal efficiencies, in part due to a modest reduction in NVO-period heat loss from a combination of fuel-spray charge cooling and endothermic fuel decomposition by pyrolysis. The effect was most pronounced at the lowest loads where larger charge mass reformate fractions increased overall specific heat ratios and main-period combustion phasing advanced closer to top dead center. These effects improved both expansion efficiency and combustion stability.
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10th U.S. National Combustion Meeting
High-voltage (20 kV peak), single-pulse, nanosecond, low-temperature plasma discharges were examined in nitrogen-diluted desiccated air (15.9% oxygen) with addition of 1%, 2%, and 3% carbon dioxide or water for a pin-to-pin electrode configuration in an optically accessible spark calorimeter at elevated density (2.9 kg/m3). Discharge behavior was characterized through pressure-rise calorimetry, direct imaging of excited-state atomic oxygen, and high-speed schlieren. Increasing carbon dioxide or water concentration led to an increased likelihood of surface discharges rather than the desired streamer discharge between the pin electrodes. For streamer discharges, carbon dioxide addition decreased the electrical-to-thermal conversion efficiency, while minimal impact was observed for water. Both carbon dioxide and water addition led to faster pressure rise rates. Carbon dioxide addition decreased excited state atomic oxygen signal, while water addition led to negligible changes. Finally, increased streamer branching was observed in the schlieren images when carbon dioxide or water was added to the gas mixture.
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