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Optical testing of polycrystalline silicon flexure-type optical actuators

American Society of Mechanical Engineers, Micro-Electro Mechanical Systems Division, (Publications) MEMS

Serrano, Justin R.; Phinney, Leslie M.

Optical actuation is a necessity for the development of all-optical MEMS devices. Optically-powered actuators relying on a photothermal process are limited by overheating and structural damage resulting from the absorption of laser power. Surface micromachined polycrystalline silicon (polysilicon) optical actuators, powered using an 808 nm continuous wave laser, were evaluated for displacement performance and susceptibility to damage. The tested actuators were of a flexure-type design fabricated from either a single 2.25 μm polysilicon layer or a 4.5 μm polysilicon laminate layer, and in three different designs. Displacement of the actuators was linear with power for all tested designs for powers below those that cause damage to the irradiated surface. Maximum displacement observed was in the 7-9 μm range regardless of actuator design. After surface damage is initiated, displacement of the actuator during irradiation recedes in all actuators, with actuators with a 50 μm-wide target surface exhibiting complete recession in their displacement. The return position of the actuators after the irradiated surface has damaged also exhibits recession on the order of 4-5 μm for surfaces damaged with up to 650 mW. Exposing the actuator surfaces to longer irradiation times had no effect on the displacement if the surface had no damage, but resulted in regression of the displacement as the irradiation time increased if the surface had preexisting damage. Copyright © 2006 by ASME.

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Analyzing mechanical responses of microstructures from optical heating

American Society of Mechanical Engineers, Micro-Electro Mechanical Systems Division, (Publications) MEMS

Wong, Chungnin C.; Spahn, Olga B.; Phinney, Leslie M.

Optical microswitches are being developed for use in communication and security systems because of their small size and fast response time. However, as the intensity of the light incident on the microswitches increases, the thermal and mechanical responses of the reflective surfaces are becoming a concern. It is important to dissipate heat adequately and to minimize any deformation on the reflective surfaces. To understand the mechanical responses of these microswitches, a set of microstructures have been fabricated and tested to evaluate how the surfaces deform when irradiated with a high-intensity laser beam. To evaluate and further investigate the experimental findings, the coupled physical analysis tool, Calagio, has been applied to simulate the mechanical behavior of these test structures when they are optically heated. Code prediction of the surface displacement will be compared against measurement. Our main objective is to assess the existing material models and our code predictive capability so that it will be used to qualify the performance of microswitches being developed.

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Design of a silicon micromachined artifact for hybrid dimensional measurement

Proceedings of the International Conference on Manufacturing Science and Engineering

Oliver, Andrew D.; Tran, Hy D.; Claudet, Andre C.

We are developing calibration artifacts for mesoscale metrology (especially vision probing) by using silicon bulk micromachining. We evaluate these artifacts on both high accuracy coordinate measuring machines (CMMs) and on typical production vision-based measurement systems. This will improve the accuracy of vision-based measurement equipment used in production. Successful realization of these mesoscale artifacts will enhance both production metrology capabilities and reduce manufacturing costs. Copyright © 2006 by ASME.

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Van der Waals and capillary adhesion of microelectromechanical systems

American Society of Mechanical Engineers, Micro-Electro Mechanical Systems Division, (Publications) MEMS

Delrio, Frank W.; De Boer, Maarten P.; Phinney, Leslie M.; Bourdon, Christopher B.; Dunn, Martin L.

Interfacial adhesion is an important factor in determining the performance and reliability of microelectromechanical systems (MEMS). Van der Waals dispersion forces are the dominant adhesion mechanism in the low relative humidity (RH) regime. At small roughness values, adhesion is mainly due to van der Waals dispersion forces acting across extensive non-contacting areas and is related to 1/Dave2, where Dave is the average surface separation. These contributions must be considered due to the close proximity of the surfaces, which is a result of the planar deposition technology. At large roughness values, van der Waals forces at contacting asperities become the dominating contributor to the adhesion. Capillary condensation of water has a significant effect on rough surface adhesion in the moderate to high RH regime. Above a threshold RH, which is a function of the surface roughness, the adhesion jumps due to meniscus formation at the interface and increases rapidly towards the upper limit of Γ=2γcosθ=44 mJ/m2, where γis the liquid surface energy and θis the contact angle. Copyright © 2006 by ASME.

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Investigation of break-up, splash, and fingerlike instabilities for a large water slug impact

American Society of Mechanical Engineers, Fluids Engineering Division (Publication) FED

Jepsen, Richard A.; Yoon, Sam S.; James, Scott C.

The fluid physics of splashing, spreading, and dispersion of a large-scale water droplet is investigated both experimentally and with model simulation. Several new phenomena of the droplet impact beyond conventional Rayleigh-Taylor instability theory are reported. First, our experimental data show that the number of fingers or instabilities along the spreading rim cannot be predicted by Allen's (1975) Rayleigh-Taylor equation. Second, we report that the surrounding medium (air) along with impact angle and droplet shape upon impact affect ejection velocity and splashing. Finally, the fundamental instability of the finger formation along the spreading rim may be due to interactions initiated by the compressed and displaced air, rather than the spreading of the liquid decelerating through the air. Several important correlations between the droplet impact velocities, the amount of spray ejected, the spray ejection speed, and the number of fingers or instabilities are presented. Copyright © 2006 by ASME.

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Polymer electronic devices and materials

Wheeler, David R.; Dirk, Shawn M.; Schubert, William K.; Anderson, Gene R.; Baca, Paul M.

Polymer electronic devices and materials have vast potential for future microsystems and could have many advantages over conventional inorganic semiconductor based systems, including ease of manufacturing, cost, weight, flexibility, and the ability to integrate a wide variety of functions on a single platform. Starting materials and substrates are relatively inexpensive and amenable to mass manufacturing methods. This project attempted to plant the seeds for a new core competency in polymer electronics at Sandia National Laboratories. As part of this effort a wide variety of polymer components and devices, ranging from simple resistors to infrared sensitive devices, were fabricated and characterized. Ink jet printing capabilities were established. In addition to promising results on prototype devices the project highlighted the directions where future investments must be made to establish a viable polymer electronics competency.

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Restoring force surface analysis of nonlinear vibration data from micro-cantilever beams

American Society of Mechanical Engineers, Micro-Electro Mechanical Systems Division, (Publications) MEMS

Allen, Matthew S.; Sumali, Hartono S.; Epp, David E.

The responses of micro-cantilever beams, with lengths ranging from 100-1500 microns, have been found to exhibit nonlinear dynamic characteristics at very low vibration amplitudes and in near vacuum. This work seeks to find a functional form for the nonlinear forces acting on the beams in order to aide in identifying their cause. In this paper, the restoring force surface method is used to non-parametrically identify the nonlinear forces acting on a 200 micron long beam. The beam response to sinusoidal excitation contains as many as 19 significant harmonics within the measurement bandwidth. The nonlinear forces on the beam are found to be oscillatory and to depend on the beam velocity. A piecewise linear curve is fit to the response in order to more easily compare the restoring forces obtained at various amplitudes. The analysis illustrates the utility of the restoring force surface method on a system with complex and highly nonlinear forces. Copyright © 2006 by ASME.

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Maximizing storage rates and capacity of carbon dioxide sequestration in saline reservoirs

WIT Transactions on Ecology and the Environment

Abou-Sayed, A.; Guo, Q.; Graham, A.L.; Mondy, L.A.; Ingber, M.S.; Mammoli, A.A.

The Kyoto Accords have been signed by 140 nations in order to significantly reduce carbon dioxide emissions into the atmosphere in the medium to long term. In order to achieve this goal without drastic reductions in fossil fuel usage, carbon dioxide must be removed from the atmosphere and stored in acceptable reservoirs. Research has been undertaken to develop economical new technologies for the transfer and storage of carbon dioxide in saline aquifers. In order to maximize the storage rate, the aquifer is first hydraulically fractured in a conventional well stimulation treatment with a slurry containing solid proppant. Well fracturing would increase the injection volume flowrate greatly. In addition, there are several ancillary benefits including extension of the reservoir early storage volume by moving the carbon dioxide further from the well. This extended reach would mitigate the problems with the buoyant plume and increase the surface area between the carbon dioxide and the formation facilitating absorption. A life-cycle cost estimate has been performed showing the benefits of this approach compared to injection without fracturing.

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Rapid fluorescence-activated cell sorting with optical-force deflection in a microfluidic device

Micro Total Analysis Systems - Proceedings of MicroTAS 2006 Conference: 10th International Conference on Miniaturized Systems for Chemistry and Life Sciences

Perroud, Thomas D.; Patel, Kamlesh P.

We present our initial results on the integration of a fluorescence- activated cell sorter into a microfluidic platform for the study of macrophages. We show that hydrodynamically focused macrophages can be efficiently sorted into another laminar flow by optical-force deflection, similar to optical tweezers. Although high laser power is required for sorting macrophages, initial observations show no obvious laser damage to the cells. © 2006 Society for Chemistry and Micro-Nano Systems.

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Diffusion-based free solution DNA hybridization and transport in a nanofluidic device

Micro Total Analysis Systems - Proceedings of MicroTAS 2006 Conference: 10th International Conference on Miniaturized Systems for Chemistry and Life Sciences

Pennathur, Sumita P.; Huber, David; Rhieu, Steve; Patel, Kamlesh D.

We report numerical, and experimental studies of diffusion-based, free-solution hybridization of nucleic acids in a nanofluidic device. We present continuum-based models for transport of oligonucleotides in a nanofluidic T-junction serpentine channel. © 2006 Society for Chemistry and Micro-Nano Systems.

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Z-pinch requirements for achieving high yield fusion via a z-pinch driven, double ended hohlraum concept

2006 International Conference on Megagauss Magnetic Field Generation and Related Topics, including the International Workshop on High Energy Liners and High Energy Density Applications, MEGAGAUSS

Lemke, Raymond W.; Vesey, Roger A.; Cuneo, M.E.; Desjarlais, Michael P.; Mehlhorn, Thomas A.

Using two-dimensional (2D), radiation magnetohydrodynamics (RMHD) numerical simulations, we have designed a feasible z-pinch radiation source that ignites a high yield fuel capsule in a z-pinch driven, double ended hohlraum concept. The z-pinch is composed of nested beryllium (Be) shells and a coaxial, cylindrical foam converter. The z-pinch is designed to produce a shaped radiation pulse that compresses a capsule by a sequence of three shocks without significant entropy increase. We present results of simulations pertaining to the z-pinch design, and discuss conditions that must be achieved in the z-pinch to ensure production of the required radiation pulse. © 2008 IEEE.

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Validation of a new aluminum honeycomb constitutive model for impact analyses

Proceedings of 2006 ASME International Mechanical Engineering Congress and Exposition, IMECE2006 - Transportation

Hinnerichs, Terry D.; Pulling, Eric P.; Neilsen, Michael K.; Lu, Wei-Yang L.

A new constitutive model for large deformation of aluminum honeycomb has been developed. This model has 6 yield surfaces that are coupled to account for the orthotropic behavior of the cellular honeycomb being crushed on-axis and off-axis. Model parameters have been identified to fit uniaxial and biaxial crush test data for high density (38 1b/ft3) aluminum honeycomb. The honeycomb crush model has been implemented in the transient dynamic Presto finite element code for impact simulations. Simulations of calibration and validation experiments will be shown with model predictions compared with test data. Also, the honeycomb model's predictions will be compared with the older Orthotropic Rate Model predictions. Copyright © 2006 by ASME.

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A Bayesian method for characterizing distributed micro-releases: II. inference under model uncertainty with short time-series data

Marzouk, Youssef M.

Terrorist attacks using an aerosolized pathogen preparation have gained credibility as a national security concern after the anthrax attacks of 2001. The ability to characterize such attacks, i.e., to estimate the number of people infected, the time of infection, and the average dose received, is important when planning a medical response. We address this question of characterization by formulating a Bayesian inverse problem predicated on a short time-series of diagnosed patients exhibiting symptoms. To be of relevance to response planning, we limit ourselves to 3-5 days of data. In tests performed with anthrax as the pathogen, we find that these data are usually sufficient, especially if the model of the outbreak used in the inverse problem is an accurate one. In some cases the scarcity of data may initially support outbreak characterizations at odds with the true one, but with sufficient data the correct inferences are recovered; in other words, the inverse problem posed and its solution methodology are consistent. We also explore the effect of model error-situations for which the model used in the inverse problem is only a partially accurate representation of the outbreak; here, the model predictions and the observations differ by more than a random noise. We find that while there is a consistent discrepancy between the inferred and the true characterizations, they are also close enough to be of relevance when planning a response.

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LDRD final report on high power broadly tunable Mid-IR quantum cascade lasers for improved chemical species detection

Young, Erik W.; Wanke, Michael W.; Klem, John F.; Fuller, Charles T.; Hudgens, James J.

The goal of our project was to examine a novel quantum cascade laser design that should inherently increase the output power of the laser while simultaneously providing a broad tuning range. Such a laser source enables multiple chemical species identification with a single laser and/or very broad frequency coverage with a small number of different lasers, thus reducing the size and cost of laser based chemical detection systems. In our design concept, the discrete states in quantum cascade lasers are replaced by minibands made of multiple closely spaced electron levels. To facilitate the arduous task of designing miniband-to-miniband quantum cascade lasers, we developed a program that works in conjunction with our existing modeling software to completely automate the design process. Laser designs were grown, characterized, and iterated. The details of the automated design program and the measurement results are summarized in this report.

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Human performance modeling for system of systems analytics: combat performance-shaping factors

Miller, Dwight P.; Lawton, Craig R.

The US military has identified Human Performance Modeling (HPM) as a significant requirement and challenge of future systems modeling and analysis initiatives. To support this goal, Sandia National Laboratories (SNL) has undertaken a program of HPM as an integral augmentation to its system-of-system (SoS) analytics capabilities. The previous effort, reported in SAND2005-6569, evaluated the effects of soldier cognitive fatigue on SoS performance. The current effort began with a very broad survey of any performance-shaping factors (PSFs) that also might affect soldiers performance in combat situations. The work included consideration of three different approaches to cognition modeling and how appropriate they would be for application to SoS analytics. This bulk of this report categorizes 47 PSFs into three groups (internal, external, and task-related) and provides brief descriptions of how each affects combat performance, according to the literature. The PSFs were then assembled into a matrix with 22 representative military tasks and assigned one of four levels of estimated negative impact on task performance, based on the literature. Blank versions of the matrix were then sent to two ex-military subject-matter experts to be filled out based on their personal experiences. Data analysis was performed to identify the consensus most influential PSFs. Results indicate that combat-related injury, cognitive fatigue, inadequate training, physical fatigue, thirst, stress, poor perceptual processing, and presence of chemical agents are among the PSFs with the most negative impact on combat performance.

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The strain-rate sensitivity of high-strength high-toughness steels

Boyce, Brad B.; Crenshaw, Thomas B.

The present study examines the strain-rate sensitivity of four high strength, high-toughness alloys at strain rates ranging from 0.0002 s-1 to 200 s-1: Aermet 100, a modified 4340, modified HP9-4-20, and a recently developed Eglin AFB steel alloy, ES-1c. A refined dynamic servohydraulic method was used to perform tensile tests over this entire range. Each of these alloys exhibit only modest strain-rate sensitivity. Specifically, the strain-rate sensitivity exponent m, is found to be in the range of 0.004-0.007 depending on the alloy. This corresponds to a {approx}10% increase in the yield strength over the 7-orders of magnitude change in strain-rate. Interestingly, while three of the alloys showed a concominant {approx}3-10% drop in their ductility with increasing strain-rate, the ES1-c alloy actually exhibited a 25% increase in ductility with increasing strain-rate. Fractography suggests the possibility that at higher strain-rates ES-1c evolves towards a more ductile dimple fracture mode associated with microvoid coalescence.

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Wavefront curvature limitations and compensation to polar format processing for synthetic aperture radar images

Doerry, Armin

Limitations on focused scene size for the Polar Format Algorithm (PFA) for Synthetic Aperture Radar (SAR) image formation are derived. A post processing filtering technique for compensating the spatially variant blurring in the image is examined. Modifications to this technique to enhance its robustness are proposed.

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Performance testing of aged hydrogen getters against criteria for interim safe storage of plutonium bearing materials

Nissen, April E.; Buffleben, George M.; Shepodd, Timothy J.

Hydrogen getters were tested for use in storage of plutonium-bearing materials in accordance with DOE's Criteria for Interim Safe Storage of Plutonium Bearing Materials. The hydrogen getter HITOP was aged for 3 months at 70 C and tested under both recombination and hydrogenation conditions at 20 and 70 C; partially saturated and irradiated aged getter samples were also tested. The recombination reaction was found to be very fast and well above the required rate of 45 std. cc H2h. The gettering reaction, which is planned as the backup reaction in this deployment, is slower and may not meet the requirements alone. Pressure drop measurements and {sup 1}H NMR analyses support these conclusions. Although the experimental conditions do not exactly replicate the deployment conditions, the results of our conservative experiments are clear: the aged getter shows sufficient reactivity to maintain hydrogen concentrations below the flammability limit, between the minimum and maximum deployment temperatures, for three months. The flammability risk is further reduced by the removal of oxygen through the recombination reaction. Neither radiation exposure nor thermal aging sufficiently degrades the getter to be a concern. Future testing to evaluate performance for longer aging periods is in progress.

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Design and manufacturing of complex optics: the dragonfly eye optic

Gill, David D.; Sweatt, W.C.; Claudet, Andre C.; Hodges, Vernon C.; Adams, David P.

The ''Design and Manufacturing of Complex Optics'' LDRD sought to develop new advanced methods for the design and manufacturing of very complex optical systems. The project team developed methods for including manufacturability into optical designs and also researched extensions of manufacturing techniques to meet the challenging needs of aspherical, 3D, multi-level lenslet arrays on non-planar surfaces. In order to confirm the applicability of the developed techniques, the team chose the Dragonfly Eye optic as a testbed. This optic has arrays of aspherical micro-lenslets on both the exterior and the interior of a 4mm diameter hemispherical shell. Manufacturing of the dragonfly eye required new methods of plunge milling aspherical optics and the development of a method to create the milling tools using focused ion beam milling. The team showed the ability to create aspherical concave milling tools which will have great significance to the optical industry. A prototype dragonfly eye exterior was created during the research, and the methods of including manufacturability in the optical design process were shown to be successful as well.

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Results 83401–83425 of 96,771
Results 83401–83425 of 96,771