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Mirror alignment and focus of point-focus solar concentrators

Diver, R.B.

Distributed point-focusing solar concentrators are being developed for dish-Stirling systems and other applications. Many of these concentrators make use of faceted mirrors that have to be accurately aligned. Some of the solar concentrator designs use stretched-membrane facets that also require focusing. Accurate mirror alignment and focus of faceted solar concentrators have two benefits. First, the concentration ratio of the concentrator/receiver (collector) system is improved with accurate alignment and focus. The receiver aperture diameter can therefore be smaller, thereby reducing thermal losses from the receiver and improving the overall efficiency of the collector. Second, and perhaps more importantly, flux intensities on the receiver can be sensitive to facet alignment and focus. In this paper, the theory and practical application of an alignment and focusing technique are presented. In the technique, light from an artificial source is reflected from the concentrator`s facets to a target. From basic geometric principles, the shape and location of the reflected light on the target can be predicted. Alignment is accomplished by adjusting the facets aim so that the reflected image falls on the predetermined location. To focus a stretched-membrane facet, the reflected image size is adjusted to match that of the target. The governing equations used to draw the alignment targets are developed and the practical application of the technique to the alignment and focus of the Cummins Power Generation, Inc. CPG-460 are presented. Alignment uncertainty associated with this technique on the CPG-460 is also discussed.

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Characteristics and development report for the MC3994 and MC3994A relays

Nance, W.R.

This report gives a brief description of the development activities for the MC3994 and MC3994A relays, including their mechanical and electrical characteristics. The basic details of the design were presented in SAND85-1288, {open_quotes}Characteristics and Development Report for the MC3593 and MC3594 Relays.{close_quotes} This report also summarizes test results and describes the tests that were performed to ensure that the MC3994 and MC3994A had adequate design margin in accordance with the capability drawing requirements.

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Building a high-performance collective communication library

Shuler, L.

In this paper, we report on a project to develop a unified approach for building a library of collective communication operations that performs well on a cross-section of problems encountered in real applications. The target architecture is a two-dimensional mesh with worm-hole routing, but the techniques also apply to higher dimensional meshes and hypercubes. The approach differs from traditional library implementations in that we address the need for implementations that perform well for various sized vectors and grid dimensions, including non-power-of-two grids. We show how a general approach to hybrid algorithms yields performance across the entire range of vector lengths. Moreover, many scalable implementations of application libraries require collective communication within groups of nodes. Our approach yields the same kind of performance for group collective communication. Results from the Intel Paragon system are included.

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Strategic Petroleum Reserve (SPR) additional geologic site characterization studies, Bryan Mound Salt Dome, Texas

Neal, J.T.

This report revises the original report that was published in 1980. Some of the topics covered in the earlier report were provisional and it is now practicable to reexamine them using new or revised geotechnical data and that obtained from SPR cavern operations, which involves 16 new caverns. Revised structure maps and sections show interpretative differences as compared with the 1980 report and more definition in the dome shape and caprock structural contours, especially a major southeast-northwest trending anomalous zone. The original interpretation was of westward tilt of the dome, this revision shows a tilt to the southeast, consistent with other gravity and seismic data. This interpretation refines the evaluation of additional cavern space, by adding more salt buffer and allowing several more caverns. Additional storage space is constrained on this nearly full dome because of low-lying peripheral wetlands, but 60 MMBBL or more of additional volume could be gained in six or more new caverns. Subsidence values at Bryan Mound are among the lowest in the SPR system, averaging about 11 mm/yr (0.4 in/yr), but measurement and interpretation issues persist, as observed values are about the same as survey measurement accuracy. Periodic flooding is a continuing threat because of the coastal proximity and because peripheral portions of the site are at elevations less than 15 ft. This threat may increase slightly as future subsidence lowers the surface, but the amount is apt to be small. Caprock integrity may be affected by structural features, especially the faulting associated with anomalous zones. Injection wells have not been used extensively at Bryan Mound, but could be a practicable solution to future brine disposal needs. Environmental issues center on the areas of low elevation that are below 15 feet above mean sea level: the coastal proximity and lowland environment combined with the potential for flooding create conditions that require continuing surveillance.

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Sandia National Laboratories analysis code data base

Peterson, C.W.

Sandia National Laboratories, mission is to solve important problems in the areas of national defense, energy security, environmental integrity, and industrial technology. The Laboratories` strategy for accomplishing this mission is to conduct research to provide an understanding of the important physical phenomena underlying any problem, and then to construct validated computational models of the phenomena which can be used as tools to solve the problem. In the course of implementing this strategy, Sandia`s technical staff has produced a wide variety of numerical problem-solving tools which they use regularly in the design, analysis, performance prediction, and optimization of Sandia components, systems and manufacturing processes. This report provides the relevant technical and accessibility data on the numerical codes used at Sandia, including information on the technical competency or capability area that each code addresses, code ``ownership`` and release status, and references describing the physical models and numerical implementation.

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Simulation Technology Laboratory Building 970 hazards assessment document

Wood, C.L.

The Department of Energy Order 5500.3A requires facility-specific hazards assessments be prepared, maintained, and used for emergency planning purposes. This hazards assessment document describes the chemical and radiological hazards associated with the Simulation Technology Laboratory, Building 970. The entire inventory was screened according to the potential airborne impact to onsite and offsite individuals. The air dispersion model, ALOHA, estimated pollutant concentrations downwind from the source of a release, taking into consideration the toxicological and physical characteristics of the release site, the atmospheric conditions, and the circumstances of the release. The greatest distances at which a postulated facility event will produce consequences exceeding the ERPG-2 and Early Severe Health Effects thresholds are 78 and 46 meters, respectively. The highest emergency classification is a Site Area Emergency. The Emergency Planning Zone is 100 meters.

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A review of the available technologies for sealing a potential underground nuclear waste repository at Yucca Mountain, Nevada

Fernandez, Joseph A.

The purpose of this report is to assess the availability of technologies to seal underground openings. The technologies are needed to seal the potential high-level radioactive waste repository at Yucca Mountain. Technologies are evaluated for three basic categories of seal components: backfill (general fill and graded fill), bulkheads, and grout curtains. Not only is placement of seal components assessed, but also preconditioning of the placement area and seal component durability. The approach taken was: First, review selected sealing case histories (literature searches and site visits) from the mining, civil, and defense industries; second, determine whether reasonably available technologies to seal the potential repository exist; and finally, identify deficiencies in existing technologies. It is concluded that reasonably available technologies do exist to place backfill, bulkheads, and grout curtains. Technologies also exist to precondition areas where seal components are to be placed. However, if final performance requirements are stringent for these engineered structures, some existing technologies may need to be developed. Deficiencies currently do exist in technologies that demonstrate the long-term durability and performance of seal components. Case histories do not currently exist that demonstrate the placement of seal components in greatly elevated thermal and high-radiation environments and in areas where ground support (rock bolts and concrete liners) has been removed. The as-placed, in situ material properties for sealing materials appropriate to Yucca Mountain are not available.

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Mechanical and bulk properties of intact rock collected in the laboratory in support of the Yucca Mountain Site Characterization Project

Price, Ronald H.

A comprehensive laboratory investigation is determining the mechanical properties of tuffs for the Yucca Mountain Site Characterization Project (YMP). Most recently, experiments have been performed on tuff samples from a series of drill holes along the planned alignment of the Exploratory Study Facilities (ESF) north ramp. Unconfined compression and indirect tension experiments were performed and the results are being analyzed with the help of bulk property information. The results on samples from eight of the drill holes are presented. In general, the properties vary widely, but are highly dependent on the sample porosity. The developed relationships between mechanical properties and porosity are powerful tools in the effort to model the rock mass response of Yucca Mountain to the emplacement of the potential high-level radioactive waste repository.

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Bulk and mechanical properties of the Paintbrush tuff recovered from borehole USW NRG-6: Data report

Price, Ronald H.

Experimental results are presented for bulk and mechanical properties measurements on specimens of the Paintbrush tuff recovered from borehole USW NRG-6 at Yucca Mountain, Nevada. Measurements have been performed on four thermal/mechanical units, TCw, PTn, TSw1 and TSw2. On each specimen the following bulk properties have been reported: dry bulk density, saturated bulk density, average grain density, and porosity. Unconfined compression to failure, confined compression to failure, and indirect tensile strength tests were performed on selected specimens recovered from the borehole. In addition, compressional and shear wave velocities were measured on specimens designated for unconfined compression and confined compression experiments. Measurements were conducted at room temperature on nominally water saturated specimens; however, some specimens of PTn were tested in a room dry condition. The nominal strain rate for the fracture experiments was 10{sup -5} s {sup -1}.

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Neighboring extremal optimal control design including model mismatch errors

Kim, Theodore J.

The mismatch control technique that is used to simplify model equations of motion in order to determine analytic optimal control laws is extended using neighboring extremal theory. The first variation optimal control equations are linearized about the extremal path to account for perturbations in the initial state and the final constraint manifold. A numerical example demonstrates that the tuning procedure inherent in the mismatch control method increases the performance of the controls to the level of a numerically-determined piecewise-linear controller.

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Framework for DOE mixed low-level waste disposal: Site fact sheets

Gruebel, Marilyn M.

The Department of Energy (DOE) is required to prepare and submit Site Treatment Plans (STPS) pursuant to the Federal Facility Compliance Act (FFCAct). Although the FFCAct does not require that disposal be addressed in the STPS, the DOE and the States recognize that treatment of mixed low-level waste will result in residues that will require disposal in either low-level waste or mixed low-level waste disposal facilities. As a result, the DOE is working with the States to define and develop a process for evaluating disposal-site suitability in concert with the FFCAct and development of the STPS. Forty-nine potential disposal sites were screened; preliminary screening criteria reduced the number of sites for consideration to twenty-six. The DOE then prepared fact sheets for the remaining sites. These fact sheets provided additional site-specific information for understanding the strengths and weaknesses of the twenty-six sites as potential disposal sites. The information also provided the basis for discussion among affected States and the DOE in recommending sites for more detailed evaluation.

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Stiffness and strength properties of natural fractures from north ramp drill holes

Price, Ronald H.

Cores containing natural fractures were obtained from drillholes UE 25 NRG-4 and USW NRG-6 at Yucca Mountain, Nevada. Seven selected fractures were sheared at constant normal stress, either 5 or 10 MPa, in the air-dry condition. Detailed profilometer data were collected from each fracture surface before testing. The tests yielded the normal closure as a function of normal stress, and the shear stress and dilation as a function of shear offset. The constitutive properties resulting from the measurements were: normal stiffness, shear stiffness, shear strength and coefficient of friction, and dilation. Peak friction ranged from 0.89 to 1.11; residual friction ranged from 0.76 to 1.00. The lowest initial dilation angle was found to be 5.29{degrees} and the highest was 11.28{degrees}. The roughness characteristics of the fracture surfaces agree qualitatively with the simple mathematical model of Brown (1994) derived from fracture data in many other rock types.

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Mechanical properties of seven fractures from drillholes NRG-4 and NRG-6 at Yucca Mountain, Nevada

Olsson, William A.

The Yucca Mountain Site Characterization Project has been assigned the task of determining the suitability of the Yucca Mountain site. Among the concerns being investigated, the characterization of the mechanical properties of the fractures present in the host rock had direct relevance to repository design, and the pre- and post-closure performance assessment. Cores from drillholes NRG-4 and NRG-6 containing natural fractures were obtained from the Sample Management Facility at Yucca Mountain, Nevada. Seven selected fracture were sheared at constant normal stress, either 5 or 10 MPa, in the as-received condition (air-dry). Detailed profilometer data was collected from each fracture surface before testing. The tests yielded the normal closure as a function of normal stress, and the shear stress and dilation as a function of shear offset. The constitutive properties resulting from the measurements were: normal stiffness, shear stiffness, shear strength and coefficient of friction, and dilation. Peak friction ranged from 0.89 to 1.11; residual friction ranged from 0.76 to 1.00. The lowest initial dilation angel was found to be 5.29{degree} and the highest was 11.28{degree}. The roughness characteristics of the fracture surfaces agree qualitatively with the simple mathematical model of Brown (1984) derived from fracture data in many other rock types.

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Comparison of recommended SFAT model predictions with measurements made using the improved SFAT

Laub, Thomas W.

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Effects of cyclic stress distribution models on fatigue life predictions

Sutherland, Herbert J.

The fatigue analysis of a wind turbine component typically uses representative samples of cyclic loads to determine lifetime loads. In this paper, several techniques currently in use are compared to one another based on fatigue life analyses. The generalized Weibull fitting technique is used to remove the artificial truncation of large-amplitude cycles that is inherent in relatively short data sets. Using data from the Sandia/DOE 34-m Test Bed, the generalized Weibull file technique is shown to be excellent for matching the body of the distribution of cyclic loads and for extrapolating the tail of the distribution However, the data also illustrate that the fitting technique is not a substitute for an adequate data base.

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1993 site environmental report Tonopah Test Range, Tonopah, Nevada

Culp, Todd A.

This report summarizes the environmental surveillance activities conducted by Sandia National Laboratories, the US Environmental Protection Agency, and Reynolds Electrical and Engineering Company for the Tonopah Test Range operated by Sandia National Laboratories. Sandia National Laboratories` responsibility for environmental monitoring results extend to those activities performed by Sandia National Laboratories or under its direction. Results from other environmental monitoring activities are included to provide a measure of completeness in reporting. Other environmental compliance programs such as the National Environmental Policy Act of 1969, environmental permits, and environmental restoration and waste management programs are also included in this report, prepared for the US Department of Energy in compliance with DOE Order 5400.1.

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MELCOR 1.8.2 assessment: Aerosol experiments ABCOVE AB5, AB6, AB7, and LACE LA2

Kmetyk, Lubomyra N.

The MELCOR computer code has been used to model four of the large-scale aerosol behavior experiments conducted in the Containment System Test Facility (CSTF) vessel. Tests AB5, AB6 and AB7 of the ABCOVE program simulate the dry aerosol conditions during a hypothetical severe accident in an LMFBR. Test LA2 of the LACE program simulates aerosol behavior in a condensing steam environment during a postulated severe accident in an LWR with failure to isolate the containment. The comparison of code results to experimental data show that MELCOR is able to correctly predict most of the thermal-hydraulic results in the four tests. MELCOR predicts reasonably well the dry aerosol behavior of the ABCOVE tests, but significant disagreements are found in the aerosol behavior modelling for the LA2 experiment. These results tend to support some of the concerns about the MELCOR modelling of steam condensation onto aerosols expressed in previous works. During these analyses, a limitation in the MELCOR input was detected for the specification of the aerosol parameters for more than one component. A Latin Hypercube Sampling (LHS) sensitivity study of the aerosol dynamic constants is presented for test AB6. The study shows the importance of the aerosol shape factors in the aerosol deposition behavior, and reveals that MELCOR input/output processing is highly labor intensive for uncertainty and sensitivity analyses based on LHS.

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Detection of localized cable damage using a preionized gas technique. Final report

Vigil, R.A.; Jacobus, M.J.; Bustard, L.

Because of the absence of a nearby, well-defined ground plane, performing electrical tests on unshielded cables installed in conduits is difficult. Experiments were run to develop a preionized gas troubleshooting technique to detect localized degradation of unshielded cables in conduits. This was achieved by introducing a readily ionizable gas like helium (or argon) in the conduit air space and then applying a moderately high voltage to the test cable, thus ionizing the gas surrounding the cable. Breakdown testing was performed on various types of damaged and undamaged cables. Other parameters necessary for practical implementation of the technique were also examined, including gas type, position of the cable with respect to the conduit wall, length of cable, conduit configuration, conduit size, and gas propagation in conduits. High potential testing of cables in the presence of preionized helium gas provides essentially the same information as high potential testing in water. A test criterion of 30 kVdc or 10 kVac would detect when 5-mils of insulation remain on one particular tested cable. No undamaged cable was noted to break down at these voltages. A high concentration of helium is required to perform the test, but this is easily attained with straightforward preparations. A cable with through-wall damage can easily be detected with a test criterion of approximately 1.5 kvac.

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Simulation of impact of the Generic Accident-Resistant Packaging (GAP)

Slavin, Adam M.

Finite element simulations modelling impact of the Generic Accident-Resistant Packaging (GAP) have been performed. The GAP is a nuclear weapon shipping container that will be used by accident response groups from both the United States and the United Kingdom. The package is a thin-walled steel structure filled with rigid polyurethane foam and weighs approximately 5100 lbs when loaded. The simulations examined 250 ft/s impacts onto a rigid target at several orientations. The development of the finite element model included studies of modelling assumptions and material parameters. Upon completion of the simulation series, three full-scale impact tests were performed. A comparison of the simulation results to the test data is given. Differences between the results and data are examined, and possible explanations for the differences are discussed.

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Development of a tester for evaluation of prototype thermal cells and batteries

Guidotti, Ronald A.

A tester was developed to evaluate prototype thermal cells and batteries--especially high-voltage units--under a wide range of constant-current and constant-resistance discharge conditions. Programming of the steady-state and pulsing conditions was by software control or by hardware control via an external pulse generator. The tester was assembled from primarily Hewlett-Packard (H-P) instrumentation and was operated under H-P`s Rocky Mountain Basic (RMB). Constant-current electronic loads rated up to 4 kW (400 V at up to 100 A) were successfully used with the setup. For testing under constant-resistance conditions, power metal-oxide field-effect transistors (MOSFETs) controlled by a programmable pulse generator were used to switch between steady-state and pulse loads. The pulses were digitized at up to a 50 kHz rate (20 {mu} s/pt) using high-speed DVMs; steady-state voltages were monitored with standard DVMs. This paper describes several of the test configurations used and discusses the limitations of each. Representative data are presented for a number of the test conditions.

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The potential of vacuum microelectronics for space reactor applications

King, David L.

This report discusses matrixed field emission devices which have been fabricated using a modification of standard integrated circuit fabrication techniques. The emitter-to-gate spacing is fixed by the thickness of a deposited oxide and not by photolithographic techniques. Functioning triodes have been fabricated using this deposited oxide spacer approach. Measured emission current to a collector electrically and physically separated from the matrixed emission array follows Fowler-Nordheim behavior. Modeling of the potential field near the emitter and gate structures as well as the emitted electron trajectories with a two-dimensional, Poisson solver, finite-difference code was used to evaluate and improve field emission structures.

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Automatically generating procedure code and database maintenance scripts

Hatley, John W.

Over the past couple of years the Information Technology Department at Sandia Laboratories has developed software to automatically generate database/4gl procedure code and database maintenance scripts based on database table information. With this software developers simply enter table and referential integrity information and the software generates code and scripts as required. The generated procedure code includes simple insert/delete/update procedures, transaction logging procedures as well as referential integrity procedures. The generated database maintenance scripts include scripts to modify structures, update remote databases, create views, and create indexes. Additionally, the software can generate EPSI representations of Binder diagrams for the tables. This paper will discuss the software application and use of it in real world applications. The automated generation of procedure code and maintenance scripts allows the developers to concentrate on the development of user interface code. The technique involves generating database/4 gl procedure code and maintenance scripts automatically from the database table information. The database/4gl procedure code provides standard insert/update/delete interfaces for upper level code as well as enforces the data constraints defined in the information model. The maintenance scripts provide maintenance scripts and migration scripts. This has resulted in fully updated database applications with complete rules enforcement and database maintenance scripts within days of a database modification.

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Establishing maintenance performance indicators

Baca, Robert G.

Maintenance Performance Indicators (PI) specify where the maintenance department is and which direction it is going allowing for a quick and accurate assessment of the performance of the Maintenance Management Program (MMP). Establishing PI`s for the maintenance department will allow a measure of productivity and a means of feedback for methods improvement. Effective performance of the maintenance department directly effects plant profitability. Improvements in the quality and productivity of the maintenance work force will significantly reduce maintenance costs. The level of performance attained by the maintenance work force is usually guessed at. Guessing will not identify areas needing improvement or help to initiate a corrective action. Maintenance PI`s are required for maintenance departments whose goal is to control maintenance costs while increasing productivity. The application of basic statistical methods will allow a maintenance department to know where they are and which direction they are going. The data presented in this paper is a representation of indicators used in industry as well as developed indicators to establish a complete maintenance performance indicator program. The methodology used in developing this program can be used as a way to manage a cost effective maintenance management program.

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Applications for reactor-pumped lasers

Lipinski, Ronald J.

Nuclear reactor-pumped lasers (RPLs) have been developed in the US by the Department of Energy for over two decades, with the primary research occurring at Sandia National Laboratories and Idaho National Engineering Laboratory. The US program has experimentally demonstrated reactor-pumped lasing in various mixtures of xenon, argon, neon, and helium at wavelengths of 585, 703, 725, 1,271, 1,733, 1,792, 2,032, 2,630, 2,650, and 3,370 nm with intrinsic efficiency as high as 2.5%. The major strengths of a reactor-pumped laser are continuous high-power operation, modular construction, self-contained power, compact size, and a variety of wavelengths (from visible to infrared). These characteristics suggest numerous applications not easily accessible to other laser types. The continuous high power of an RPL opens many potential manufacturing applications such as deep-penetration welding and cutting of thick structures, wide-area hardening of metal surfaces by heat treatment or cladding application, wide-area vapor deposition of ceramics onto metal surfaces, production of sub-micron sized particles for manufacturing of ceramics, and 3-D ceramic lithography. In addition, a ground-based RPL could beam its power to space for such activities as illuminating geosynchronous communication satellites in the earth`s shadow to extend their lives, beaming power to orbital transfer vehicles, removing space debris, and providing power (from earth) to a lunar base during the long lunar night.

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Development status of an intense beam klystron

Coleman, Phillip D.

Investigations are being performed on a high current (16 kA), mildly relativistic (400kV), L-band klystron source. Experiments are in an early stage, and thus far have progressed to beam modulation studies. This paper discusses general klystron design considerations, beam propagation results, initial modulation results, and various extraction techniques being considered.

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CTH analyses of steel rod penetration into aluminum and concrete targets with comparisons to experimental data

Kmetyk, Lubomyra N.

Calculational results are presented here for a class of intermediate-velocity penetration problems. The problems of interest involve penetration of moderate-strength target materials by high-strength projectiles. Two series of metal penetration experiments and a series of concrete slab perforation tests were simulated in this study. The computer code used for the calculations was the CTH code, which employs a recently-developed ``boundary layer`` algorithm for treating penetration problems such as these.

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Risk impact of BWR technical specifications requirements during shutdown

Staple, Bevan D.

This report presents an application of probabilistic models and risk based criteria for determining the risk impact of the Limiting Conditions of Operations (LCOs) in the Technical Specifications (TSs) of a boiling water reactor during shutdown. This analysis studied the risk impact of the current requirements of Allowed Outage Times (AOTs) and Surveillance Test Intervals (STIs) in eight Plant Operational States (POSs) which encompass power operations, shutdown, and refueling. This report also discusses insights concerning TS action statements.

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The International Remote Monitoring Project and implications

Sonnier, C.S.; Johnson, C.S.

Becoming aware of the significant changes of the past several years and their effect on the expectations to international safeguards, it is necessary to reflect on which direction the development of nuclear safeguards in a new era needs to take. The time-proven monitoring techniques, based on quantitative factors and demonstrated universal application, have shown their merit. However, the new expectations suggest a possibility that a future IAEA safeguards, system could rely more heavily on the value of a comprehensive, transparent, and open implementation regime. Within such a regime, the associated measures need to be determined and technological support identified. This paper will identify proven techniques which, with appropriate implementation support, could most quickly make available additional measures for a comprehensive, transparent and open implementation regime. In particular, it will examine the future of remote monitoring in International Safeguards, and provide an update on the International Remote Monitoring Project and related implications.

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Issues in the flight qualification of a space power reactor

Polansky, Gary F.

This paper presents an overview of the Nuclear Electric Propulsion Space Test Program (NEPSTP). The program goals, the proposed mission, the spacecraft, and the Topaz II space nuclear power system are described. The subject of flight qualification is examined and the inherent difficulties of qualifying a space reactor are described. The differences between US and Russian flight qualification procedures are explored. A plan is then described that was developed to determine an appropriate flight qualification program for the Topaz II reactor to support a possible NEPSTP launch. Refocusing of the activities of the Ballistic Missile Defense Organization (BMDO), combined with budgetary pressures, forced the cancellation of the NEPSTP at the end of the 1993 fiscal year.

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Integration of thin film decoupling capacitors

Garino, Terry J.

Thin film decoupling capacitors consisting of submicron thick, sol-gel Pb(Zr,Ti)O{sub 3} layers between Pt electrodes on a Si substrate have recently been developed. Because the capacitor structure needs to be only {approximately}3 {mu}m thick, these devices offer advantages such as decreased package volume and ability to integrate so that interconnect inductance is decreased, which allows faster IC processing rates. To fully utilize these devices, techniques of integrating them onto packages such as multi-chip modules and printed wiring boards or onto IC dies must be developed. The results of our efforts at developing integration processes for these capacitors are described here. Specifically, we have demonstrated a process for printing solder on the devices at the Si wafer level and reflowing it to form bumps and have developed a process for fabricating the devices on thin (25 to 75 {mu}m) substrates to facilitate integration onto ICs and printed wiring boards. Finally, we assessed the feasibility of fabricating the devices on rough surfaces to determine whether it would be possible to fabricate these capacitors directly on multi-layer ceramic substrates.

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An overview: Component development for solar thermal systems

Mancini, Thomas R.

In this paper, I review the significant issues and the development of solar concentrators and thermal receivers for central-receiver power plants and dish/engine systems. Due to the breadth of the topic area, I have arbitrarily narrowed the content of this paper by choosing not to discuss line-focus (trough) systems and energy storage. I will focus my discussion on the development of heliostats, dishes, and receivers since the 1970s with an emphasis on describing the technologies and their evolution, identifying some key observations and lessons learned, and suggesting what the future in component development may be.

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Performance of crystalline silicotitanates for cesium removal from Hanford tank waste simulants

Klavetter, E.A.

A new class of inorganic ion exchangers, called crystalline silicotitanates (CSTs), has been prepared at Sandia National Laboratories and Texas A&M University. CSTs have been determined to have high selectivity for the adsorption of Cs and Sr, and several other radionuclides from highly alkaline, high-sodium supernate solutions such as those found at Westinghouse Hanford (WHC). Continuous flow, ion-exchange columns are expected to be used to remove Cs and other radionuclides from the Hanford tank supernate. The proposed application for the CST would be Cs removal from highly alkaline salt solutions in a single pass process with interim storage of the Cs loaded CST until the glass vitrification plant is operational. This paper presents test results which address material requirements relevant for Hanford radwaste processing. This paper also discusses the integrated experimental and modeling approach being developed to establish the performance of the CST materials for the range of solution compositions and processing conditions which are expected to occur. The status on the commercialization of the CST material is also discussed.

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Parallel algorithms for dynamically partitioning unstructured grids

Plimpton, Steven J.

Grid partitioning is the method of choice for decomposing a wide variety of computational problems into naturally parallel pieces. In problems where computational load on the grid or the grid itself changes as the simulation progresses, the ability to repartition dynamically and in parallel is attractive for achieving higher performance. We describe three algorithms suitable for parallel dynamic load-balancing which attempt to partition unstructured grids so that computational load is balanced and communication is minimized. The execution time of algorithms and the quality of the partitions they generate are compared to results from serial partitioners for two large grids. The integration of the algorithms into a parallel particle simulation is also briefly discussed.

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Highlights of recent balance of system research and evaluation

Thomas, Michael G.

The cost of most photovoltaic (PV) systems is more a function of the balance of system (BOS) components than the collectors. The exception to this rule is the grid-tied system whose cost is related more directly to the collectors, and secondarily to the inverter/controls. In fact, recent procurements throughout the country document that collector costs for roof-mounted, utility-tied systems (Russell, PV Systems Workshop, 7/94) represent 60% to 70% of the system cost. This contrasts with the current market for packaged stand-alone all PV or PV-hybrid systems where collectors represent only 25% to 35% of the total. Not only are the BOS components the cost drivers in the current cost-effective PV system market place, they are also the least reliable components. This paper discusses the impact that BOS issues have on component performance, system performance, and system cost and reliability. We will also look at recent recommended changes in system design based upon performance evaluations of fielded PV systems.

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The U.S. Department of Energy`s role in commercialization of solar thermal electric technology

Tyner, Craig E.

The U.S. Department of Energy (DOE) has supported the development of solar thermal electric (STE) technology since the early 1970s. From its inception, the program has held a long-term goal of nurturing STE technologies from the research and development (R&D) stage through technology development, ultimately leading to commercialization. Within the last few years, the focus of this work -has shifted from R&D to cost-shared cooperative projects with industry. These projects are targeted not just at component development, but at complete systems, marketing approaches, and commercialization plans. This changing emphasis has brought new industry into the program and is significantly accelerating solar thermal`s entry into the marketplace. Projects such as Solar Two in the power tower area, a number of dish/Stirling joint ventures in the modular power area, and operations and maintenance (O&M) cost reduction studies will be discussed as examples of this new focus.

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Advanced robotic technologies for transfer at Sandia National Laboratories

Bennett, Phil C.

Hazardous operations which have in the past been completed by technicians are under increased scrutiny due to high costs and low productivity associated with providing protective clothing and environments. As a result, remote systems are needed to accomplish many hazardous materials handling tasks such as the clean-up of waste sites in which the exposure of personnel to radiation, chemical, explosive and other hazardous constituents is unacceptable. Computer models augmented by sensing, and structured, modular computing environments are proving effective in automating many unstructured hazardous tasks. Work at Sandia National Laboratories (SNL) has focused on applying flexible automation (robotics) to meet the needs of the U.S. Department of Energy (USDOE). Dismantling facilities, environmental remediation, and materials handling in changing, hazardous environments lead to many technical challenges. Computer planning, monitoring and operator assistance shorten training cycles, reduce errors, and speed execution of operations. Robotic systems that re-use well-understood generic technologies can be much better characterized than robotic systems developed for a particular application, leading to a more reliable and safer systems. Further safety in robotic operations results from use of environmental sensors and knowledge of the task and environment. Collision detection and avoidance is achieved from such sensor integration and model-based control. This paper discusses selected technologies developed at SNL for use within the USDOE complex that have been or are ready for transfer to government and industrial suppliers. These technologies include sensors, sub-systems, and the design philosophy applied to quickly integrate them into a working robotic system. This paper represents the work of many people at the Intelligent Systems and Robotics Center at SNL, to whom the credit belongs.

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A Hypervelocity Experimental Research Database (HERD): Support for the Wright Laboratory Armament Directorate Code Validation Program (COVAL)

Hertel, Eugene S.

The Hypervelocity Experimental Research Database (HERD) described in this paper was developed to aid researchers with code validation for impacts that occur at velocities faster than the testable regime. Codes of concern include both hydrocodes and fast-running analytical or semi-empirical models used to predict the impact phenomenology and damage that results to projectiles and targets. There are several well documented experimental programs that can serve as benchmarks for code validation; these are identified and described. Recommendations for further experimentation (a canonical problem) to provide validation data are also discussed.

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Electromagnetic scattering from buried objects

Brock, Billy C.

Radar imaging and detection of objects buried in soil has potentially important applications in the areas of nonproliferation of weapons, environmental monitoring, hazardous-waste site location and assessment, and even archeology. In order to understand and exploit this potential, it is first necessary to understand how the soil responds to an electromagnetic wave, and how targets buried within the soil scatter the electromagnetic wave. We examine the response of the soil to a short pulse, and illustrate the roll of the complex dielectric permittivity of the soil in determining radar range resolution. This leads to a concept of an optimum frequency and bandwidth for imaging in a particular soil. We then propose a new definition for radar cross section which is consistent with the modified radar equation for use with buried targets. This radar cross section plays the same roll in the modified radar equation as the traditional radar cross section does in the free-space radar equation, and is directly comparable to it. The radar cross section of several canonical objects in lossy media is derived, and examples are given for several object/soil combinations.

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Recent National Solar Thermal Test Facility activities, in partnership with industry

Cameron, Christopher P.

The National Solar Thermal Test Facility (NSTTF) at Sandia National Laboratories in Albuquerque, New Mexico, USA conducts testing of solar thermal components and systems, funded primarily by the US Department of Energy. Activities are conducted in support of Central Receiver Technology, Distributed Receiver Technology and Design Assistance projects. All activities are performed in support of various cost-shared government/industry joint ventures and, on a design assistance basis, in support of a number of other industry partners.

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Research on U.S. nuclear power plant major equipment aging

Rosinski, S.T.

The U.S. Department of Energy (DOE) and the Electric Power Research Institute (EPRI), in cooperation with nuclear power plant utilities and the Nuclear Energy Institute, have prepared equipment aging evaluations of nuclear power plant equipment for life extension considerations. Specifically, these evaluations focused on equipment considered important for plant license renewal (U.S. Code of Federal Regulations 10CFR54). {open_quotes}Industry Reports{close_quotes} (IRs), jointly funded by DOE and EPRI, evaluated the aging of major systems, structures, and components (e.g., reactor pressure vessels, Class I structures, PWR and BWR containments, etc.) and contain a mixture of technical and licensing information. {open_quotes}Aging Management Guidelines{close_quotes} (AMGs), funded by DOE, evaluate aging for commodity types of equipment (e.g., pumps, electrical switchgear, heat exchangers, etc.) and concentrate on technical issues only. AMGs are intended for systems engineers and plant maintenance staff. A significant number of technical issues were resolved during IR interactions with the U.S. Nuclear Regulatory Commission (NRC). However, certain technical issues have not been resolved and are considered {open_quotes}open{close_quotes}. Examples include certain issues related to fatigue, neutron irradiation embrittlement, intergranular stress corrosion cracking (IGSCC) and electrical cable equipment qualification. Direct NRC interaction did not take place during preparation of individual AMGs due to their purely technical nature. The eventual use of AMGs in a future license renewal application will likely require NRC interaction at that time. With a few noted exceptions, the AMG process indicated that current aging management practices of U.S. utilities were effective in preventing age-related degradation. This paper briefly describes the IR and AMG processes and summarizes the unresolved technical issues identified through preparation of the documents.

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Real-time dynamic simulator for the Topaz II reactor power system

Kwok, Kwan S.

A dynamic simulator of the TOPAZ II reactor system has been developed for the Nuclear Electric Propulsion Space Test Program. The simulator is a self-contained IBM-PC compatible based system that executes at a speed faster than real-time. The simulator combines first-principle modeling and empirical correlations in its algorithm to attain the modeling accuracy and computational through-put that are required for real-time execution. The overall execution time of the simulator for each time step is 15 ms when no data is written to the disk, and 18 ms when nine double precision data points are written to the disk once in every time step. The simulation program has been tested and it is able to handle a step decrease of $8 worth of reactivity. It also provides simulation of fuel, emitter, collector, stainless steel, and ZrH moderator failures. Presented in this paper are the models used in the calculations, a sample simulation session, and a discussion of the performance and limitations of the simulator. The simulator has been found to provide realistic real-time dynamic response of the TOPAZ II reactor system under both normal and causality conditions.

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Si concentrator solar cell development. [Final report]

Krut, D.D.

This is the final report of a program to develop a commercial, high-efficiency, low-cost concentrator solar cell compatible with Spectrolab`s existing manufacturing infrastructure for space solar cells. The period covered is between 1991 and 1993. The program was funded through Sandia National Laboratories through the DOE concentrator initiative and, was also cost shared by Spectrolab. As a result of this program, Spectrolab implemented solar cells achieving an efficiency of over 19% at 200 to 300X concentration. The cells are compatible with DOE guidelines for a cell price necessary to achieve a cost of electricity of 12 cents a kilowatthour.

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COYOTE II - a finite element computer program for nonlinear heat conduction problems. Part I - theoretical background

Gartling, David K.

The theoretical and numerical background for the finite element computer program, COYOTE II, is presented in detail. COYOTE II is designed for the multi-dimensional analysis of nonlinear heat conduction problems and other types of diffusion problems. A general description of the boundary value problems treated by the program is presented. The finite element formulation and the associated numerical methods used in COYOTE II are also outlined. Instructions for use of the code are documented in SAND94-1179; examples of problems analyzed with the code are provided in SAND94-1180.

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A field test and evaluation of exterior fiber optic intrusion detection sensors

Wolfenbarger, F.M.

Four commercial exterior fiber optic intrusion detection sensors installed in a gravel test bed have been evaluated. These are the FOIDS models 1000 and 500, Sabreline, and Fiber SenSys model M106E. In addition, FOIDS models 1000 and 500 installed on a fence were evaluated. The data was obtained from a perimeter sensor test field in Albuquerque.

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COYOTE II: A Finite Element Computer Program for nonlinear heat conduction problems. Part 2, User`s manual

Gartling, David K.

User instructions are given for the finite element computer program, COYOTE II. COYOTE II is designed for the multi-dimensional analysis of nonlinear heat conduction problems including the effects of enclosure radiation and chemical reaction. The theoretical background and numerical methods used in the program are documented in SAND94-1173. Examples of the use of the code are presented in SAND94-1180.

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Lidar technologies for airborne and space-based applications

Henson, Tammy D.

This study identifies technologies required to extend the capabilities of airborne light detection and ranging (lidar) systems and establish the feasibility of autonomous space-based lidars. Work focused on technologies that enable the development of a lightweight, low power, rugged and autonomous Differential Absorption Lidar (DIAL) instruments. Applications for airborne or space-based DIAL include the measurement of water vapor profiles in support of climate research and processing-plant emissions signatures for environmental and nonproliferation monitoring. A computer-based lidar performance model was developed to allow trade studies to be performed on various technologies and system configurations. It combines input from the physics (absorption line strengths and locations) of the problem, the system requirements (weight, power, volume, accuracy), and the critical technologies available (detectors, lasers, filters) to produce the best conceptual design. Conceptual designs for an airborne and space-based water vapor DIAL, and a detailed design of a ground-based water vapor DIAL demonstration system were completed. Future work planned includes the final testing, integration, and operation of the demonstration system to prove the capability of the critical enabling technologies identified.

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Analysis of experimentally shocked minerals by NMR spectroscopy

Cygan, Randall T.

The shock-loading of natural materials by an impact or explosion can result in the formation of modified and altered phases. In order to characterize the resulting material and to evaluate the extent of shock modification, the authors have used nuclear magnetic resonance (NMR) spectroscopy to examine several experimentally shocked minerals. In three related NMR studies, they have (1) examined shocked clinoptilolite, (2) performed a preliminary analysis of shocked quartz, and (3) reproduced shocked quartz results with detailed spectral deconvolutions, and extended it with NMR analysis of shocked feldspar powders.

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Steamboat Hills exploratory slimhole: Drilling and testing

Finger, John T.

During July-September, 1993, Sandia National Laboratories, in cooperation with Far West Capital, drilled a 4000 feet exploratory slimhole (3.9 inch diameter) in the Steamboat Hills geothermal field near Reno, Nevada. This well was part of Sandia`s program to evaluate slimholes as a geothermal exploration tool. During and after drilling the authors performed four series of production and injection tests while taking downhole (pressure-temperature-spinner) and surface (wellhead pressure and temperature, flow rate) data. In addition to these measurements, the well`s data set includes: continuous core (with detailed log); borehole televiewer images of the wellbore`s upper 500 feet; daily drilling reports from Sandia and from drilling contractor personnel; daily drilling fluid record; numerous temperature logs; and comparative data from production and injection wells in the same field. This report contains: (1) a narrative account of the drilling and testing, (2) a description of equipment used, (3) a brief geologic description of the formation drilled, (4) a summary and preliminary interpretation of the data, and (5) recommendations for future work.

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Characterization and electrical properties of copper films grown via direct liquid coinjection of (hfac)Cu(TMVS) and TMVS

Parmeter, John E.

This report documents the characterization of thin copper films grown at Sandia as part of on-going research in copper CVD involving Sandia and Schumacher, Inc. The films have been grown using the copper (1) CVD precursor (hfac)Cu(TMVS), which was first developed by Schumacher and has been supplied to Sandia by that company. The CVD was performed using a novel technique in which direct liquid coinjection of (hfac)Cu(TMVS) and TMVS (trimethylvinylsilane) into a commercial reactor is utilized. Films were deposited onto silicon nitride substrates at temperatures in the range of 220-250{degrees}C, with growth rates in the range of 400-800 {angstrom}/min. These films have been analyzed by a variety of techniques, with an emphasis on factors that may influence the resistivity, including thickness, purity, density, grain size, and stress. The authors show that these films have as-deposited resistivities of 1.86 {+-} 0.1 {mu}{Omega}-cm, or 1.82 {+-} 0.1 {mu}{Omega}-cm after accounting for surface scattering effects. The latter value is only 0.14 {mu}{Omega}-cm above the value for high purity bulk copper. The authors discuss factors that may account for this residual resistivity. They also discuss the effects of film surface roughness on film thickness and resistivity measurements, noting some potential problems associated with the commonly used surface profilometry technique. These results help to establish (hfac)Cu(TMVS) as one of the most promising available copper CVD precursors for metallization applications.

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Zinc/air technology, December 1993 meeting report

Clark, C.; Kinoshita, K.

A Zinc/Air Battery Review and Strategic Planning Meeting was held in 1993. One outcome of the meeting was recognition of the need for a report on the current status of the technology. This report contains contributions from many of the attendees at the above meeting and expresses their views on where the technology is today and what could/should be done to improve its performance.

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Using Process Quality Management Improvement (PQMI) to develop business processes and procedures

Weeks, J.; Weeks, B.; Beradino, A.

As the product requirements are defined, business processes and procedures should be redeveloped in order to fully realize the benefits of the product. Process Quality Management Improvement (PQMI) can be used as a methodology to redevelop business processes and procedures for an organization. Business processes and procedures are an integral part of the Product Realization Process (PRP). This document focuses on the development of business processes and procedures. The business processes and procedures should be developed concurrently with the product. This enables the product and project as a whole to be transitioned smoothly and successfully. Without business processes and procedures to back up the changes brought with the new product, the product will not be used to its full potential and the transition will not be as smooth. Developing business processes and procedures lends itself to the PQMI methodology because PQMI calls for all the information needed to develop business processes and procedures and ensures the business processes and procedures are developed in a quality manner. The PQMI steps are: (1) Establishing process management responsibilities; (2) Defining Processes and Identifying Customer Requirements; (3) Defining and Establishing Measures; (4) Assessing Conformance to Customer Requirements; (5) Investigating Processes to Identify Improvement Opportunities; (6) Ranking Improvement Opportunities and Setting Objectives; and (7) Improving Process Quality. The successful implementation of a product can be attributed to the standardization of business processes and procedures. These business processes and procedures describe in detail the day to day operations of a project. The development of business processes and procedures provide and environment for agile product realization.

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Kinetics of the wetting of tin on air-passivated copper in the absence of a fluxing agent

Peebles, Diane E.

A specially designed ultrahigh vacuum in situ surface analysis and wetting system has been constructed to study the spreading of liquid metal solders on carefully prepared and well-characterized solid substrates. Initial studies have been completed for the spreading of pure tin solder on copper substrates in the absence of any fluxing agent. Surface chemical analysis by x-ray photoelectron spectroscopy showed the air-exposed surface to consisted of about 3 nm of Cu{sub 2}O, while the as-received surface consisted of about 8 nm of Cu{sub 2}O. The sputter-cleaned surface contained less than one monolayer (0.3 nm) of Cu{sub 2}O. Sample surfaces were prepared and spreading experiments performed without intermediate exposure of the surfaces to contaminating atmospheres. Solder spreading was performed under 50 torr of highly purified helium gas to allow for adequate thermal coupling between the solder and the substrate. Spreading experiments utilizing a linear temperature ramp show that pure tin solder spreads readily on oxidized copper surfaces at elevated temperatures. The initiation temperature for rapid tin spreading on the as-received copper surface was 325{degrees}C, similar to the temperature where isothermal spreading changes activation energy or rate. Decreasing the thickness of the oxide on the surface lowered the observed temperature for the initiation of spreading and increased the rate of spreading. On the sputter-cleaned copper surface, rapid solder spreading was observed immediately upon melting of the solder.

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Institutional Plan, FY 1995--2000

Dale, Bruce C.

Sandia recently completed an updated strategic plan, the essence of which is presented in chapter 4. Sandia`s Strategic Plan 1994 takes its direction from DOE`s Fueling a Competitive Economy: Strategic Plan and provides tangible guidance for Sandia`s programs and operations. Although it is impossible to foresee precisely what activities Sandia will pursue many years from now, the strategic plan makes one point clear: the application of our scientific and engineering skills to the stewardship of the nation`s nuclear deterrent will be central to our service to the nation. We will provide the necessary institutional memory and continuity, experience base, and technical expertise to ensure the continued safety, security, and reliability of the nuclear weapons stockpile. As a multiprogram laboratory, Sandia will also continue to focus maximum effort on a broad spectrum of other topics consistent with DOE`s enduring core mission responsibilities: Defense (related to nuclear weapons), Energy, Environment (related to waste management and environmental remediation), and Basic Science.

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Sandia Lightning Simulation Facility Building 888. Hazards assessment document

Banda, Z.

The Department of Energy Order 5500.3A requires facility-specific hazards assessments be prepared, maintained, and used for emergency planning purposes. This hazards assessment document describes the chemical and radiological hazards associated with the Sandia Lightning Simulation Facility, Building 888. The entire inventory was screened according to the potential airborne impact to onsite and offsite individuals. The air dispersion model, ALOHA, estimated pollutant concentrations downwind from the source of a release, taking into consideration the toxicological and physical characteristics of the release site, the atmospheric conditions, and the circumstances of the release. The greatest distance at which a postulated facility event will produce consequences exceeding the Early Severe Health Effects threshold is 23 meters. The highest emergency classification is a Site Area Emergency. The Emergency Planning Zone is 65 meters.

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Test interference calculations for the Yucca Mountain Project ESF thermomechanical experiments; Yucca Mountain Site Characterization Project

Pott, John P.

The Yucca Mountain Project, managed by the U.S. Department of Energy, is examining the feasibility of siting a repository for high-level nuclear waste at Yucca Mountain on and adjacent to the Nevada Test Site. As part of the site characterization, a series of in situ thermomechanical experiments are planned, which are to be conducted in the Exploratory Studies Facility (ESF). In this report, the results of preliminary analyses of three of the in situ thermomechanical experiments are presented. The major objective of these analyses was to determine the boundaries of the thermally perturbed zones surrounding each of the experiments. The boundaries of the thermal zones needs to be known in order to avoid test interference between the experiments planned for the ESF. A second objective of these analyses was to calculate the displacements and stresses associated with the experiments, in order to advance the planning of the experiments.

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Coupling of smooth particle hydrodynamics with the finite element method

Nuclear Engineering and Design

Attaway, Stephen W.

A gridless technique called smooth particle hydrodynamics (SPH) has been coupled with the transient dynamics finite element code pronto. In this paper, a new weighted residual derivation for the SPH method will be presented, and the methods used to embed SPH within pronto will be outlined. Example SPH pronto calculations will also be presented. One major difficulty associated with the Lagrangian finite element method is modeling materials with no shear strength; for example, gases, fluids and explosive biproducts. Typically, these materials can be modeled for only a short time with a Lagrangian finite element code. Large distortions cause tangling of the mesh, which will eventually lead to numerical difficulties, such as negative element area or "bow tie" elements. Remeshing will allow the problem to continue for a short while, but the large distortions can prevent a complete analysis. SPH is a gridless Lagrangian technique. Requiring no mesh, SPH has the potential to model material fracture, large shear flows and penetration. SPH computes the strain rate and the stress divergence based on the nearest neighbors of a particle, which are determined using an efficient particle-sorting technique. Embedding the SPH method within pronto allows part of the problem to be modeled with quadrilateral finite elements, while other parts are modeled with the gridless SPH method. SPH elements are coupled to the quadrilateral elements through a contact-like algorithm. © 1994.

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EXODUS II: A finite element data model

Schoof, Larry A.

EXODUS II is a model developed to store and retrieve data for finite element analyses. It is used for preprocessing (problem definition), postprocessing (results visualization), as well as code to code data transfer. An EXODUS II data file is a random access, machine independent, binary file that is written and read via C, C++, or Fortran library routines which comprise the Application Programming Interface (API).

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Study of CuPt-type ordering and dopant effect of In{sub 0.5}Ga{sub 0.5}P/GaAs using spectroscopic ellipsometry

Lee, H.; Klein, M.V.; Olson, J.M.; Hsieh, K.C.

The CuPt-type ordering and dopant effects of In{sub 0.5}Ga{sub 0.5}P/GaAs epitaxial layers have been studied using spectroscopic ellipsometry and transmission electron microscopy. The degree of ordering was estimated by both transmission electron diffraction and direct band edge, E{sub 0}. Conventional lineshape fitting of E{sub 1}, E{sub 1}+{Delta}{sub 1}, and E{sub 2} gaps using the second derivative of pseudo dielectric functions shows that the peak position and oscillator strength of the E{sub 1} gap are basically a function of CuPt-type ordering whereas their broadening and phase depend mainly on carrier concentration. The decrease of E{sub 1} gap is explained in terms of CuPt-type ordering. In contrast to the E{sub 1} gap, all the lineshape parameters of the E{sub 2} gap depend mainly on CuPt-type ordering. This difference is discussed in terms of apparent {open_quotes}CuAu-type ordering{close_quotes} or Y2 structure which was observed by transmission electron diffraction.

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A new mini Ball Grid Array (mBGA) multichip module technology

Chanchani, Rajen C.

A new die-level packaging technology, mBGA, is reported in this paper. The mBGA enables high circuit packaging density on multichip module (MCM), facilitates die testing to obtain ``known good die,`` and allows a cost effective module assembly. We have designed and fabricated a test vehicle to evaluate mBGA multichip module technology. This paper describes the mBGA technology and the test vehicle multichip module and reports preliminary results on the die test and burn-in, thermal performance and reliability studies.

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Defect classes - an overdue paradigm for CMOS IC testing

Soden, Jerry M.

The IC test industry has struggled for more than 30 years to establish a test approach that would guarantee a low defect level to the customer. We propose a comprehensive strategy for testing CMOS ICs that uses defect classes based on measured defect electrical properties. Defect classes differ from traditional fault models. Our defect class approach requires that the test strategy match the defect electrical properties, while fault models require that IC defects match the fault definition. We use data from Sandia Labs failure analysis and test facilities and from public literature. We describe test pattern requirements for each defect class and propose a test paradigm.

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The effect of process parameters on the thermal conditions during moving mold ESR

Heilman, J.E.; Damkroger, B.K.

Several experimental melts were conducted using a moving mold electroslag remelting furnace. The conditions of electrode immersion depth, slag cap thickness, and melt current were varied. Mold wall temperatures and slag pool temperatures were measured and the heat flux through the mold wall was calculated. The relationships between varying ESR melt parameters and the resultant thermal conditions were examined. The thermal profile of the mold, the heat transfer to the mold coolant total and fractional, and the formation of a slag skin were studied.

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QuikForm: Intelligent deformation processing of structural alloys

Bourcier, R.J.

There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

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Complex oxidation effects in polymer degradation

Clough, Roger L.

The authors are working to understand why predictions of degradation behaviors and rates, based on accelerated thermal aging experiments, often fail to match with aging of polymers under service conditions. A main goal of these studies is to develop more reliable lifetime prediction methodologies.

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Lower active metals loading for hydrotreating catalysts

Lott, Stephen E.

Hydrous Metal Oxides (HMOs) are chemically synthesized materials which contain a homogeneous distribution of ion exchangeable alkali cations that provide charge compensation to the metal-oxygen framework. Both the presence of these alkali cations and the resulting high cation exchange capacities (4-5 meq/g) clearly set these HMO materials apart from conventional precipitated hydrous oxides. For catalyst applications, the HMO material serves as an ion exchangeable support which facilitates the uniform incorporation of catalyst precursor species. Following catalyst precursor incorporation, an activation step is required to convert the catalyst precursor to the desired active phase. Considerable process development activities at Sandia National Laboratories related to HMO materials have resulted in bulk silica-doped hydrous titanium oxide (HTO:Si)-supported NiMo catalysts that are more active in model compound reactions than commercial NiMo catalysts. These reactions, e.g. pyrene hydrogenation, simulate direct coal liquefaction. However, extension of this process to produce NiMo/HTO:Si catalyst coatings on commercial supports is of interest for liquefaction applications since overall catalyst cost can be reduced and bulk HTO:Si mechanical limitations can be circumvented. In the present effort, NiMo/HTO:Si has been evaluated for hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) of coal derived liquids. NiMo/HTO:Si catalysts have been evaluated in both bulk (unsupported) form and a supported form on commercial alumina extrudates.

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Gate oxide shorts in nMOS transistors: Electrical properties and lifetime prediction method

Soden, Jerry M.

Degradation in nMOS transistors from gate oxide shorts is dependent upon oxide trapping and interface state generation. Three distinct damage mechanisms were identified, including generation of: (1) electron traps in the bulk oxide by the injected holes, N{sub ox,h}, (2) electron traps in the bulk oxide by the injected electrons, N{sub ox,e}, and (3) interface states, N{sub ss}. The three damage mechanisms are incorporated into a device lifetime prediction method.

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Optimal trajectories for flexible-link manipulator slewing using recursive quadratic programming: Experimental verification

Parker, G.G.

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Demilitarization and disposal technologies for conventional munitions and energetic materials

Lemieux, A.A.

Technologies for the demilitarization and disposal of conventional munitions and energetic materials are presented. A hazard separation system has been developed to remove hazardous subcomponents before processing. Electronic component materials separation processes have been developed that provide for demilitarization as well as the efficient recycling of materials. Energetic materials demilitarization and disposal using plasma arc and molten metal technologies are currently being investigated. These regulatory compliant technologies will allow the recycling of materials and will also provide a waste form suitable for final disposal.

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Application of a dimensionless parameter model for Laser Beam Welding

Fuerschbach, Phillip W.

A new dimensionless parameter model for continuous wave laser welding that relates the size of the weld to the energy absorbed by the part is described. The model has been experimentally validated previously through calorimetric determinations of the net heat input and metallographic measurements of the weld size. It will be shown that both the melting efficiency and energy transfer efficiency for LBW are quite variable and need to be considered when selecting processing conditions. Specific applications will be detailed in order to observe the simplicity and value of the model in laser weld process development. It will be shown that by using certain dimensionless parameters one can determine the energy transfer efficiency and thereby correctly select processing conditions that more fully utilize the available laser output power. In applications where minimizing heat input to the surrounding weldment is paramount, the dimensionless parameters can be used to select conditions that maximize melting efficiency.

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Simulation of large systems with neural networks

Paez, Thomas L.

Artificial neural networks (ANNs) have been shown capable of simulating the behavior of complex, nonlinear, systems, including structural systems. Under certain circumstances, it is desirable to simulate structures that are analyzed with the finite element method. For example, when we perform a probabilistic analysis with the Monte Carlo method, we usually perform numerous (hundreds or thousands of) repetitions of a response simulation with different input and system parameters to estimate the chance of specific response behaviors. In such applications, efficiency in computation of response is critical, and response simulation with ANNs can be valuable. However, finite element analyses of complex systems involve the use of models with tens or hundreds of thousands of degrees of freedom, and ANNs are practically limited to simulations that involve far fewer variables. This paper develops a technique for reducing the amount of information required to characterize the response of a general structure. We show how the reduced information can be used to train a recurrent ANN. Then the trained ANN can be used to simulate the reduced behavior of the original system, and the reduction transformation can be inverted to provide a simulation of the original system. A numerical example is presented.

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Observation of excitonic and band-to-band behavior in ordered InGaP{sub 2} alloys

Jones, E.D.

Photoluminescence measurements on ordered InGaP{sub 2} were studied as a function of temperature, laser power density, and magnetic field. The temperature varied between 1.4 and 300 K, the laser power densities ranged from 10 nW/cm{sup 2} to 20 W/cm{sup 2}, and the maximum magnetic field was 13.6 T. The data show both excitonic and band-to-band behavior, depending upon the incident laser power density. A consistent interpretation of all data leads to a type-II valence-band offset between the ordered domains.

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Quartz resonator fluid monitors for vehicle applications

Cernosek, R.W.

Thickness shear mode (TSM) quartz resonators operating in a new {open_quotes}Lever oscillator{close_quotes} circuit are used as monitors for critical automotive fluids. These monitors respond to the density and viscosity of liquids contacting the quartz surface. Sensors have been developed for determining the viscosity characteristics of engine lubricating oil, the state-of-charge of lead-acid storage batteries, and the concentration variations in engine coolant.

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Atomic processes in processing plasmas

Riley, Merle E.

The goal of this project is to gain an understanding of the fundamental mechanisms and processes occurring in low pressure, partially ionized plasmas and their interactions with materials. Emphasis is placed on: understanding the basic atomic and molecular physics that is occurring within the plasma bulk and sheath, understanding the relation of the collective plasma dynamics to the internal atomic processes, developing the ability to perform computer simulations of the plasmas as to both Collective dynamics and inclusion of atomic properties, and analyzing the response of the materials to the plasma and how the plasma might be tailored to obtain a given effect at the material surface.

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A review of the technical issues of air ingression during severe reactor accidents

Powers, Dana A.

Severe reactor accident scenarios involving air ingression into the reactor coolant system are described. Evidence from modem reactor accident analyses and from the accident at Three Mile Island show residual fuel will be present in the core region when air ingression is possible. This residual fuel can interact with the air. Exploratory calculations with the MELCOR code of station blackout accidents during shutdown conditions and during operations are used to examine clad oxidation by air and ruthenium release from fuel in air. Extensive ruthenium release is predicted when air ingression rates exceed about 10 moles/s. Past studies of air interactions with irradiated reactor fuel are reviewed. Effects air ingression may have on fission product release, transport, deposition and revaporization are discussed. Perhaps the most important effects of air ingression are expected to be enhanced release of ruthenium from the fuel and the formation of copious amounts of aerosol from uranium oxide vapors. Revaporization of iodine and tellurium retained in the reactor coolant system might be expected.

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Giant effective mass deviations near the magnetic field-induced minigap in double quantum wells

Harff, N.E.

The authors report major deviations in the electron effective mass m* near the partial energy gap, or minigap, formed in strongly coupled double quantum wells (QWs) by an anticrossing of the two QW dispersion curves. The anticrossing and minigap are induced by an in-plane magnetic field B{sub {parallel}} and give rise to large distortions in the Fermi surface and density of states, including a Van Hove singularity. Sweeping B{sub {parallel}} moves the minigap through the Fermi level, with the upper and lower gap edges producing a sharp maximum and minimum in the low-temperature in-plane conductance, in agreement with theoretical calculations. The temperature dependence of Shubnikov-de Haas (SdH) oscillations appearing in a tilted magnetic field yield a decreased m* {le} 1/3 m*{sub GaAs} near the upper gap edge, and indicate an increase in m* near the lower gap edge.

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PP: A graphics post-processor for the EQ6 reaction path code

Stockman, Harlan W.

The PP code is a graphics post-processor and plotting program for EQ6, a popular reaction-path code. PP runs on personal computers, allocates memory dynamically, and can handle very large reaction path runs. Plots of simple variable groups, such as fluid and solid phase composition, can be obtained with as few as two keystrokes. Navigation through the list of reaction path variables is simple and efficient. Graphics files can be exported for inclusion in word processing documents and spreadsheets, and experimental data may be imported and superposed on the reaction path runs. The EQ6 thermodynamic database can be searched from within PP, to simplify interpretation of complex plots.

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Application of a satellite communication and location system for bomb damage assessment

Kern, Jeffrey P.

The Global Verification and Location System (GVLS) is a satellite based communication package proposed for the Global Positioning System (GPS) Block IIR satellites. This system provides the capability to relay bursts of information from small, low power mobile transmitters to command and control facilities. Communication paths through multiple GPS satellites within the field of view allow location of the transmitter using time difference of arrival (TDOA) techniques. Alternately, the transmitter can transmit its own location if known by various other means. Intended applications include determination of the status and location of high-valued assets such as shipments of proliferation-sensitive nuclear materials and treaty-limited items or downed air crews and special operations forces in need of extraction from hostile territory. GVLS provides an enabling technology which can be applied to weapon impact location. The remote transmitter is small and light enough to be integrated into a weapon delivery vehicle, such as a cruise missile, and requires power only during the last second of flight. The antenna is a conformal patch design, therefore minimizing aerodynamic considerations. Precise impact locations are determined by the GVLS system and can be communicated to responsible commands in near real time allowing rapid bomb damage assessment and retargeting without the typical delays of overhead reconnaissance. Since burst data communication is used, weapon status immediately prior to impact can be transmitted providing knowledge of proper arming sequence and other pertinent information. If desired, periodic bursts can be transmitted while in flight, enabling in-course tracking of the weapon. If fully deployed, the GVLS system would consist of communication relays on 24 GPS satellites, five ground stations deployed worldwide, and portable base stations for authorized users to receive and display locations and contents of their transmissions.

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Dual benefit robotics programs at Sandia National Laboratories

Jones, A.T.

Sandia National Laboratories has one of the largest integrated robotics laboratories in the United States. Projects include research, development, and application of one-of-a-kind systems, primarily for the Department of Energy (DOE) complex. This work has been underway for more than 10 years. It began with on-site activities that required remote operation, such as reactor and nuclear waste handling. Special purpose robot systems were developed using existing commercial manipulators and fixtures and programs designed in-house. These systems were used in applications such as servicing the Sandia pulsed reactor and inspecting remote roof bolts in an underground radioactive waste disposal facility. In the beginning, robotics was a small effort, but with increasing attention to the use of robots for hazardous operations, efforts now involve a staff of more than 100 people working in a broad robotics research, development, and applications program that has access to more than 30 robotics systems.

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Micromachined silicon-based analytical microinstruments for space science and planetary exploration

Butler, Michael A.

For future planetary science missions, the authors are developing a series of microinstruments using the techniques of silicon-based micromachining. Conventional instruments such as chemical sensors, charged particle analyzers and mass spectrometers are reduced in size and effective volume to the dimension of cubic centimeters, while maintaining or enhancing performance. Using wafer/wafer bonding techniques, selective chemical etching, thin Film growth, and high resolution lithography, complex three dimensional structures can be assembled. This paper discusses the design, implementation and performance of two new instruments: The Micromachined Bessel Box Auger Electron Spectrometer, and the Mars Soil Chemistry Experiment (MOx).

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Disposal configuration options for future uses of greater confinement disposal at the Nevada Test Site

Gallegos, David P.

The US Department of Energy (DOE) is responsible for disposing of a variety of radioactive and mixed wastes, some of which are considered special-case waste because they do not currently have a clear disposal option. The DOE`s Nevada Field Office contracted with Sandia National Laboratories to investigate the possibility of disposing of some of this special-case waste at the Nevada Test Site (NTS). As part of this investigation, a review of a near-surface and subsurface disposal options that was performed to develop alternative disposal configurations for special-case waste disposal at the NTS. The criteria for the review included (1) configurations appropriate for disposal at the NTS; (2) configurations for disposal of waste at least 100 ft below the ground surface; (3) configurations for which equipment and technology currently exist; and (4) configurations that meet the special requirements imposed by the nature of special-case waste. Four options for subsurface disposal of special-case waste are proposed: mined consolidated rock, mined alluvium, deep pits or trenches, and deep boreholes. Six different methods for near-surface disposal are also presented: earth-covered tumuli, above-grade concrete structures, trenches, below-grade concrete structures, shallow boreholes, and hydrofracture. Greater confinement disposal (GCD) in boreholes at least 100 ft deep, similar to that currently practiced at the GCD facility at the Area 5 Radioactive Waste Management Site at the NTS, was retained as the option that met the criteria for the review. Four borehole disposal configurations are proposed with engineered barriers that range from the native alluvium to a combination of gravel and concrete. The configurations identified will be used for system analysis that will be performed to determine the disposal configurations and wastes that may be suitable candidates for disposal of special-case wastes at the NTS.

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Evaluation of Mil-F-28861 filters and suppliers

Grieco, S.E.

Over the last 20 years, a family of lowpass filters has been developed to eliminate electromechanical interference from power and signal lines in weapon systems. Since its inception, Sprague Electric in North Adams, Massachusetts, has produced this family of components on a line dedicated solely to these devices. Although at least seven other companies produce similar filters, suppliers are unwilling to build small quantities of components in a manner that is incompatible with their standard methods and equipment. The ability to fabricate products in small quantities on an occasional basis is an important factor in component development, and compatibility with commercially available devices enhances that ability. The Mil-F-28861/5 specifications, developed by the Defense Electronic Parts Supply Center, describe filters similar to those of the MC family. This report documents the evaluation of Mil-F-28861/5 filters acquired from the eight suppliers and serves as a basis for further development of specifications and suppliers.

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Ranking of septic tank and drainfield sites using travel time to the groundwater table

Langkopf, Brenda S.

The Environmental Restoration Program at Sandia National Laboratories, New Mexico (SNL/NM) is tasked with performing assessments and cleanup of waste sites that belong to SNL. SNL`s waste sites are divided into several activities. Septic Tanks and Drainfields (STD) is an activity that includes 23 different sites at SNL/NM. All these sites may have released hazardous wastes into the soil from drains or sewers of buildings. The STD sites must be assessed and, if necessary, remediated according to the Resource Conservation and Recovery Act (RCRA) Corrective Action process. A modeling study has been completed to help prioritize the sites for future field investigation based on the risk that each site may pose to human health and the environment. Two of the influences on the risk to human health and environment are addressed in this study--the fluid disposal volume and groundwater depth. These two parameters, as well as several others, were used as input into a computer model to calculate groundwater travel time to the water table. The computer model was based on Darcy`s Law and a simple mass balance. To account for uncertainty in the input parameters, a Monte Carlo approach was used to determine the travel times; 1,000 realizations were completed to determine the travel time for each site. The range assigned to each of the input parameters was sampled according to an assigned statistical distribution using the Latin Hypercube Method to arrive at input for the calculations. The groundwater travel times resulting from these calculations were used to rank the sites for future field investigation.

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Detection optimization using linear systems analysis of a coded aperture laser sensor system

Gentry, Stephen M.

Minimum detectable irradiance levels for a diffraction grating based laser sensor were calculated to be governed by clutter noise resulting from reflected earth albedo. Features on the earth surface caused pseudo-imaging effects on the sensor`s detector arras that resulted in the limiting noise in the detection domain. It was theorized that a custom aperture transmission function existed that would optimize the detection of laser sources against this clutter background. Amplitude and phase aperture functions were investigated. Compared to the diffraction grating technique, a classical Young`s double-slit aperture technique was investigated as a possible optimized solution but was not shown to produce a system that had better clutter-noise limited minimum detectable irradiance. Even though the double-slit concept was not found to have a detection advantage over the slit-grating concept, one interesting concept grew out of the double-slit design that deserved mention in this report, namely the Barker-coded double-slit. This diffractive aperture design possessed properties that significantly improved the wavelength accuracy of the double-slit design. While a concept was not found to beat the slit-grating concept, the methodology used for the analysis and optimization is an example of the application of optoelectronic system-level linear analysis. The techniques outlined here can be used as a template for analysis of a wide range of optoelectronic systems where the entire system, both optical and electronic, contribute to the detection of complex spatial and temporal signals.

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Standard testing procedures for optical fiber and unshielded twisted pair at Sandia National Laboratories. Revision

Adams, R.L.

This revision updates Sandia`s working standard for testing optical fiber and unshielded twisted pair cables included in the Lab-wide telecommunications cabling infrastructure. The purpose of these standard testing procedures is to deliver to all Sandians a reliable, low-maintenance, state-of-the-art, ubiquitous telecommunications cabling infrastructure capable of satisfying all current and future telecommunication needs.

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A comparison of world-wide uses of severe reactor accident source terms

Powers, Dana A.

The definitions of source terms to reactor containments and source terms to the environment are discussed. A comparison is made between the TID-14844 example source term and the alternative source term described in NUREG-1465. Comparisons of these source terms to the containments and those used in France, Germany, Japan, Sweden, and the United Kingdom are made. Source terms to the environment calculated in NUREG-1500 and WASH-1400 are discussed. Again, these source terms are compared to those now being used in France, Germany, Japan, Sweden, and the United Kingdom. It is concluded that source terms to the containment suggested in NUREG-1465 are not greatly more conservative than those used in other countries. Technical bases for the source terms are similar. The regulatory use of the current understanding of radionuclide behavior varies among countries.

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Experimental results from containment piping bellows subjected to severe accident conditions. Volume 1, Results from bellows tested in `like-new` conditions

Lambert, L.D.

Bellows are an integral part of the containment pressure boundary in nuclear power plants. They are used at piping penetrations to allow relative movement between piping and the containment wall, while minimizing the load imposed on the piping and wall. Piping bellows are primarily used in steel containments; however, they have received limited use in some concrete (reinforced and prestressed) containments. In a severe accident they may be subjected to pressure and temperature conditions that exceed the design values, along with a combination of axial and lateral deflections. A test program to determine the leak-tight capacity of containment penetration bellows is being conducted under the sponsorship of the US Nuclear Regulatory Commission at Sandia National Laboratories. Several different bellows geometries, representative of actual containment bellows, have been subjected to extreme deflections along with pressure and temperature loads. The bellows geometries and loading conditions are described along with the testing apparatus and procedures. A total of thirteen bellows have been tested, all in the `like-new` condition. (Additional tests are planned of bellows that have been subjected to corrosion.) The tests showed that bellows are capable of withstanding relatively large deformations, up to, or near, the point of full compression or elongation, before developing leakage. The test data is presented and discussed.

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Results 93701–93800 of 96,771
Results 93701–93800 of 96,771