Publications

Over the last fifteen years, Sandia National Laboratories Security Systems and Technology Center, Department 5800, has been involved in several laboratory tests of various biometric identification devices. These laboratory tests were conducted to verify the manufacturer`s performance claims, to determine strengths and weaknesses of particular devices, and to evaluate which devices meet the US Department of Energy`s unique needs for high-security devices. However, during a recent field installation of one of these devices, significantly different performance was observed than had been predicted by these laboratory tests. This report documents the data analysis performed in the search for an explanation of these differences.

The monolithic integration of micromechanical devices with their controlling electronics offers potential increases in performance as well as decreased cost for these devices. Analog Devices has demonstrated the commercial viability of this integration by interleaving micromechanical fabrication steps with microelectronic fabrication steps to produce a single-axis accelerometer on a chip. A next-generation integrated technology developed at Sandia National Laboratories eliminates many of the constraints associated with Analog`s process. This new technology enables the manufacture of complex micromachined sensor systems on a chip. An overview of Sandia`s micromachined system-on-a-chip technology along with application of the technology to inertial sensor systems designed by researchers at U.C. Berkeley will be given.

The fundamental goal of this research has been to improve computational efficiency of the Visually Empirical Region of Influence (VERI) based clustering and pattern recognition (PR) algorithms we developed in previous work. The original clustering algorithm, when applied to data sets with N points, ran in time proportional to N{sup 3} (denoted with the notation O (N{sup 3})), which limited the size of data sets it could find solutions for. Results generated from our original clustering algorithm were superior to commercial clustering packages. These results warranted our efforts to improve the runtimes of our algorithms. This report describes the new algorithms, advances and obstacles met in their development. The report gives qualitative and quantitative analysis of the improved algorithms performances. With the information in this report, an interested user can determine which algorithm is best for a given problem in clustering (2-D) or PR (K-D), and can estimate how long it will run using the runtime plots of the algorithms before using any software.

Cooperative monitoring systems can play an important part in promoting the implementation of regional cooperative security agreements. These agreements advance the national security interests of the United States in a post Cold War environment. Regional issues as widely varying as nuclear nonproliferation, trade and environmental pollution can be the source of tensions which may escalate to armed conflict which could have global implications. The Office of National Security Policy Analysis at the US Department of Energy (DOE) has an interest in seeking ways to promote regional cooperation that can reduce the threats posed by regional conflict. DOE technologies and technical expertise can contribute to developing solutions to a wide variety of these international problems. Much of this DOE expertise has been developed in support of the US nuclear weapons and arms control missions. It is now being made available to other agencies and foreign governments in their search for regional security and cooperation. This report presents two examples of interest to DOE in which monitoring technologies could be employed to promote cooperation through experimentation. The two scenarios include nuclear transparency in Northeast Asia and environmental restoration in the Black Sea. Both offer the potential for the use of technology to promote regional cooperation. The issues associated with both of these monitoring applications are presented along with examples of appropriate monitoring technologies, potential experiments and potential DOE contributions to the scenarios.

Interferometric Synthetic Aperture Radar (IFSAR) is a very promising technology for remote mapping of 3-Dimensional objects. In particular, 3-D maps of urban areas are extremely important to a wide variety of users, both civilian and military. However, 3-D maps produced by traditional optical stereo (stereogrammetry) techniques can be quite expensive to obtain, and accurate urban maps can only be obtained with a large amount of human-intensive interpretation work. IFSAR has evolved over the last decade as a mapping technology that promises to eliminate much of the human-intensive work in producing elevation maps. However, IFSAR systems have only been robustly demonstrated in non-urban areas, and have not traditionally been able to produce data with enough detail to be of general use in urban areas. Sandia Laboratories Twin Otter IFSAR was the first mapping radar system with the proper parameter set to provide sufficiently detailed information in a large number of urban areas. The goal of this LDRD was to fuse previously unused information derived from IFSAR data in urban areas that can be used to extract accurate digital elevation models (DEMs) over wide areas without intensive human interaction.

This report contains the results of a Sandia National Laboratories Directed Research and Development (LDRD) program to investigate the integration of Global Positioning System (GPS) and inertial navigation system (INS) technologies toward the goal of optimizing the navigational accuracy of the combined GPSANS system. The approach undertaken is to integrate the data from an INS, which has long term drifts, but excellent short term accuracy, with GPS carrier phase signal information, which is accurate to the sub-centimeter level, but requires continuous tracking of the GPS signals. The goal is to maintain a sub-meter accurate navigation solution while the vehicle is in motion by using the GPS measurements to estimate the INS navigation errors and then using the refined INS data to aid the GPS carrier phase cycle slip detection and correction and bridge dropouts in the GPS data. The work was expanded to look at GPS-based attitude determination, using multiple GPS receivers and antennas on a single platform, as a possible navigation aid. Efforts included not only the development of data processing algorithms and software, but also the collection and analysis of GPS and INS flight data aboard a Twin Otter aircraft. Finally, the application of improved navigation system accuracy to synthetic aperture radar (SAR) target location is examined.

Gas generation from the microbial degradation of the organic constituents of transuranic waste under conditions expected at the Waste Isolation Pilot Plant (WIPP) repository was investigated at Brookhaven National Laboratory. The biodegradation of mixed cellulosics (various types of paper) and electron-beam irradiated plastic and rubber materials (polyethylene, polyvinylchloride, neoprene, hypalon, and leaded hypalon) was examined. The rate of gas production from cellulose biodegradation in inundated samples incubated for 1,228 days at 30 C was biphasic, with an initial rapid rate up to approximately 600 days incubation, followed by a slower rate. The rate of total gas production in anaerobic samples containing mixed inoculum was as follows: 0.002 mL/g cellulose/day without nutrients; 0.004 mL/g cellulose/day with nutrients; and 0.01 mL/g cellulose/day in the presence of excess nitrate. Carbon dioxide production proceeded at a rate of 0.009 {micro}mol/g cellulose/day in anaerobic samples without nutrients, 0.05 {micro}mol/g cellulose/day in the presence of nutrients, and 0.2 {micro}mol/g cellulose/day with excess nitrate. Adding nutrients and excess nitrate stimulated denitrification, as evidenced by the accumulation of N{sub 2}O in the headspace (200 {micro}mol/g cellulose). The addition of the potential backfill bentonite increased the rate of CO{sub 2} production to 0.3 {micro}mol/g cellulose/day in anaerobic samples with excess nitrate. Analysis of the solution showed that lactic, acetic, propionic, butyric, and valeric acids were produced due to cellulose degradation. Samples incubated under anaerobic humid conditions for 415 days produced CO{sub 2} at a rate of 0.2 {micro}mol/g cellulose/day in the absence of nutrients, and 1 {micro}mol/g cellulose/day in the presence of bentonite and nutrients. There was no evidence of biodegradation of electron-beam irradiated plastic and rubber.

This report describes a Strategic Environmental Research and Development Program (SERDP) project to field a dish/Stirling system at a southwestern US military facility. This project entitled ``Dish/Stirling for DoD Applications`` was started in August 1993 and was completed in September 1996. The project`s objective was to assist military facilities to field and evaluate emerging environmentally sound and potentially economical dish/Stirling technology. Dish/Stirling technology has the potential to produce electricity at competitive costs while at the same time providing a secure and environmentally benign source of power. In accordance with the SERDP charter, this project leveraged a US Department of Energy (DOE) cost-shared project between Sandia National Laboratories and Cummins Power Generation, Inc. (CPG). CPG is a wholly owned subsidiary of Cummins Engine Company, a leading manufacturer of diesel engines. To accomplish this objective, the project called for the installation of a dish/Stirling system at a military facility to establish first-hand experience in the operation of a dish/Stirling system. To scope the potential DoD market for dish/Stirling technology and to identify the site for the demonstration, a survey of southwestern US military facilities was also conducted. This report describes the project history, the Cummins dish/Stirling system, results from the military market survey, and the field test results.

Nuclear weapons have been produced in the US since the early 1950s by a network of contractor-operated Department of Energy (DOE) facilities collectively known as the Nuclear Weapon Complex (NWC). Recognizing that the failure of an essential process might stop weapon production for a substantial period of time, the DOE Albuquerque Operations office initiated the Production Risk Evaluation Program (PREP) at Sandia National Laboratories (SNL) to assess quantitatively the potential for serious disruptions in the NWC weapon production process. PREP was conducted from 1984-89. This document is an unclassified summary of the effort.

This report summarizes tests on five different foams. Two are manufactured at Allied Signal, two at North Carolina Foam Industries, and one at General Plastics. The tests conducted are: thermal conductivity at various temperatures, specific heat at 60{degrees}C, compressive strength at ambient and 60{degrees}C, thermogravimetric analysis to 800{degrees}C, intumescence, and char formation properties. A CHN analysis was also performed. Funding for the testing of rigid polyurethane foams originated from the AT-400A container program at Sandia National Laboratories. This testing supported the development of the AT-400A container. The AT-400A is a storage and transportation container that will be used initially at the Pantex Plant for storage of plutonium from dismantled nuclear weapons.

This paper describes results from efforts to develop VOC sensing systems based on two complementary techniques. The first technique used a gated channeltron detector for resonant laser-induced multiphoton photoionization detection of trace organic vapors in a supersonic molecular beam. The channeltron was gated using a relatively simple circuit to generate a negative gate pulse with a width of 400 ns (FWHM), a 50 ns turn-on (rise) time, a 1.5 {mu}s turn-off (decay) time, a pulse amplitude of {minus}1000 Volts, and a DC offset adjustable from zero to {minus}1500 Volts. The gated channeltron allows rejection of spurious responses to UV laser light scattered directly into the channeltron and time-delayed ionization signals induced by photoionization of residual gas in the vacuum chamber. Detection limits in the part-per-trillion range have been demonstrated with the gated detector. The second technique used arrays of surface acoustic wave (SAW) devices coated with various chemically selective materials (e.g., polymers, self assembled monolayers) to provide unique response patterns to various chemical analytes. This work focused on polymers, formed by spin casting from solution or by plasma polymerization, as well as on self assembled monolayers. Response from coated SAWs to various concentrations of water, volatile organics, and organophosphonates (chemical warfare agent simulants) were used to provide calibration data. A novel visual empirical region of influence (VIERI) pattern recognition technique was used to evaluate the ability to use these response patterns to correctly identify chemical species. This investigation shows how the VERI technique can be used to determine the best set of coatings for an array, to predict the performance of the array even if sensor responses change due to aging of the coating materials, and to identify unknown analytes based on previous calibration data.

Paving is an automated mesh generation algorithm which produces all-quadrilateral elements. It can additionally generate these elements in varying sizes such that the resulting mesh adapts to a function distribution, such as an error function. While powerful, conventional paving is a very serial algorithm in its operation. Parallel paving is the extension of serial paving into parallel environments to perform the same meshing functions as conventional paving only on distributed, discretized models. This extension allows large, adaptive, parallel finite element simulations to take advantage of paving`s meshing capabilities for h-remap remeshing. A significantly modified version of the CUBIT mesh generation code has been developed to host the parallel paving algorithm and demonstrate its capabilities on both two dimensional and three dimensional surface geometries and compare the resulting parallel produced meshes to conventionally paved meshes for mesh quality and algorithm performance. Sandia`s {open_quotes}tiling{close_quotes} dynamic load balancing code has also been extended to work with the paving algorithm to retain parallel efficiency as subdomains undergo iterative mesh refinement.

Advanced reactor systems are likely to use protection systems with digital electronics that ideally should be resistant to environmental hazards, including smoke from possible cable fires. Previous smoke tests have shown that digital safety systems can fail even at relatively low levels of smoke density and that short-term failures are likely to be caused by circuit bridging. Experiments were performed to examine these failures, with a focus on component packaging and protection schemes. Circuit bridging, which causes increased leakage currents and arcs, was gauged by measuring leakage currents among the leads of component packages. The resistance among circuit leads typically varies over a wide range, depending on the nature of the circuitry between the pins, bias conditions, circuit board material, etc. Resistance between leads can be as low as 20 k{Omega} and still be good, depending on the component. For these tests, the authors chose a printed circuit board and components that normally have an interlead resistance above 10{sup 12} {Omega}, but if the circuit is exposed to smoke, circuit bridging causes the resistance to fall below 10{sup 3} {Omega}. Plated-through-hole (PTH) and surface-mounted (SMT) packages were exposed to a series of different smoke environments using a mixture of environmentally qualified cables for fuel. Conformal coatings and enclosures were tested as circuit protection methods. High fuel levels, high humidity, and high flaming burns were the conditions most likely to cause circuit bridging. The inexpensive conformal coating that was tested - an acrylic spray - reduced leakage currents, but enclosure in a chassis with a fan did not. PTH packages were more resistant to smoke-induced circuit bridging than SMT packages. Active components failed most often in tests where the leakage currents were high, but failure did not always accompany high leakage currents.

The thermo-hydrologic behavior of the potential repository at Yucca Mountain, Nevada, has been simulated to investigate the effects of infiltration. Transient temperatures, liquid saturations, and liquid mass flow rates through the fractures and matrix were simulated using several different steady infiltration rates ranging from 0.3 to 30 min./year. The lower infiltration rates resulted in higher temperatures near the repository element, but the overall transient temperature profiles were similar. The hydrologic response near the repository (liquid saturations and fluxes) was found to be very sensitive to the infiltration rate. Increased infiltration rates reduced the time to re-wet the simulated repository during cooling, and an infiltration rate of 10 mm/year was sufficient to completely eliminate the dry-out zone around the repository.

In March 1994, the US Department of Energy Carlsbad Area Office (DOE/CAO) implemented a performance based decision-aiding method to assist in programmatic prioritization within the Waste Isolation Pilot Plant (WIPP) project. The prioritization was with respect to 40 CFR Part 191.13(a) and 40 CFR part 268.6. U.S. Environmental Protection Agency (EPA) requirements for long-term isolation of radioactive and hazardous wastes. The Systems Prioritization Method (SPM), was designed by Sandia National Laboratories to: (1) identify programmatic options (activities), their costs and durations; (2) analyze combinations of activities in terms of their predicted contribution to long-term performance of the WIPP disposal system; and (3) analyze cost, duration, and performance tradeoffs. SPM results were the basis for activities recommended to DOE/CAO in May 1995. SPM identified eight activities (less than 15% of the 58 proposed for consideration) predicted to be essential in addressing key regulatory issues. The SPM method proved useful for risk or performance-based prioritization in which options are interdependent and system behavior is nonlinear. 10 refs., 2 figs., 1 tab.

A series of eight fire tests with simulated radioactive material shipping containers aboard the test ship Mayo Lykes, a break-bulk freighter, is described. The tests simulate three basic types of fires: engine room fires, cargo fires and open pool fires. Detailed results from the tests include temperatures, heat fluxes and air flows measured during the fires. The first examination of the results indicates that shipboard fires are not significantly different from fires encountered in land transport. 13 refs., 15 figs., 11 tabs.

An extension to classical covariance control methods, introduced by Skelton and co-workers, is proposed specifically for application to the control of civil engineering structures subjected to random dynamic excitations. The covariance structure of the system is developed directly from specification of its reliability via the assumption of independent (Poisson) outcrossings of its stationary response process from a polyhedral safe region. This leads to a set of state covariance controllers, each of which guarantees that the closed-loop system will possess the specified level of reliability. An example civil engineering structure is considered.

The effect of dose rate on radiation-induced gain degradation is compared for verticle npn and lateral pnp bipolar transistors. High dose rate irradiations at elevated temperatures are more effective at simulating low dose rate degradation in the lateral pnp transistors.

Effects of irradiation and annealing temperature on radiation-induced charge densities are explored for MOS transistors. Both interface- and border-trap density increase with increasing radiation temperature, while the net oxide-trap charge density decreases.

The ionizing radiation response of several semiconductor process technologies has been shown to be enhanced by plastic packaging and/or pre-conditioning (burn-in). Potential mechanisms for this effect are discussed and data on bipolar linear circuits are presented.

For FY97, the LDRD National Grand Challenges Investment Area initiated three new projects with the goal of developing an integrated approach to chemical microsystems. Collectively, these projects promise to deliver a distributed system of fully integrated, autonomous chemical sensor microsystems (e.g., a handheld or smaller device to detect explosives in airports or chemical warfare agents in the battle field) and the microscience foundation to extend this concept to a wide range of applications. Reaching this goal will require research, development and integration over a wide range of technologies; some that have already been demonstrated and others that do not yet existence. This report documents the completion of the first project task: an assessment of the science and technology base needed to achieve the overall goals. The report is comprised of ten separate assessments, each focused on specific technology areas that were identified as having critical impact on the development of integrated chemical microsystems. Technical staff throughout SNL contributed to these assessments. Each section addresses the state of current technological developments in that technical area and forecasts the future science and technology needed to drive toward higher levels of miniaturization and integration in these systems. This report provides an important guide to the technical investments needed to achieve the National Grand Challenge goals in addition to clearly identifying valuable partnering opportunities with industry, university and other national laboratories. The ten areas of evaluation are: sampling, preconcentration, and separation; pumps, valves, plumbing; optical detection; acoustic detection; other detection approaches; power sources; data analysis; packaging and assembly; analog/digital microelectronics; and mobile platforms.

No abstract available.

Windows NT desktop and server systems are becoming increasingly important to Sandia. These systems are capable of network performance considerably in excess of the 10 Mbps Ethernet data rate. As alternatives to conventional Ethernet, 155 Mbps Asynchronous Transfer Mode, ATM, and 100 Mbps Ethernet network interface cards were tested and compared to conventional 10 Mbps Ethernet cards in a typical Windows NT system. The results of the tests were analyzed and compared to show the advantages of the alternative technologies. Both 155 Mbps ATM and 100 Mbps Ethernet offer significant performance improvements over conventional 10 Mbps shared media Ethernet.

Measurements of the deuterium particle flux and energy to the divertor of the DIII-D tokamak during a series of plasmas that terminated in disruptions have been made using a silicon collector probe installed on the DiMES (divertor materials exposure system) mechanism. During the steady state portion of each discharge, the probe was located in the private flux region, but immediately before disrupting the plasma, by injecting either Ar or D2 gas, the strike point of the outer divertor leg was positioned over the probe. Comparison of the amount of retained D in the probe for the two types of disruptions indicates that much of the trapped D could have resulted from exposure in the private flux zone prior to the disruption. Measurements of the depth distribution of the trapped D in the Si imply that the incident ion energy was approximately 100 eV at normal incidence and decreased slightly at oblique angles. The measurements give an upper bound to the energy of deuterons striking the divertor floor in the vicinity of the strikepoint during disruptions.

Thin metal films (∼ 100 nm thick) of Be, W, V and Mo, were deposited on a Si depth-marked graphite sample and exposed to the steady-state outer strike point on DIII-D in order to measure their respective erosion rates. Gross erosion rates and redeposition lengths are found to decrease with the atomic number of the metallic species, as expected. The maximum net erosion rate for carbon, which occurs near the separatrix, increased from 4 to 16 nm/s when the incident heat flux was increased from 0.7 to 2 MW/m2. Comparisons of the measured carbon erosion with REDEP code calculations show good agreement for both the absolute net erosion rate and its spatial variation. Visible spectroscopic measurements of singly ionized Be (BeII 4674 Å) have determined that the erosion process reaches steady-state during the exposure.

The ability to image complex geologies such as salt domes in the Gulf of Mexico and thrusts in mountainous regions is a key to reducing the risk and cost associated with oil and gas exploration. Imaging these structures, however, is computationally expensive. Datasets can be terabytes in size, and the processing time required for the multiple iterations needed to produce a velocity model can take months, even with the massively parallel computers available today. Some algorithms, such as 3D, finite-difference, prestack, depth migration remain beyond the capacity of production seismic processing. Massively parallel processors (MPPs) and algorithms research are the tools that will enable this project to provide new seismic processing capabilities to the oil and gas industry. The goals of this work are to (1) develop finite-difference algorithms for 3D, prestack, depth migration; (2) develop efficient computational approaches for seismic imaging and for processing terabyte datasets on massively parallel computers; and (3) develop a modular, portable, seismic imaging code.

This document specifies signaling procedures required to support security services in the Phase I ATM Security Specification. These signaling procedures are in addition to those described in UNI 4.0 Signaling. When establishing point-to-point and point-to-multipoint calls, the call control procedures described in the ATM Forum UNI 4.0 Signaling apply. This document describes the additional information elements and procedures necessary to support security services. This description is in an incremental form with differences from the point-to-point and point-to-multipoint calls with respect to messages, information elements, and signaling procedures.

The optical performance of refractive index structures induced in photosensitive (PS) glasses ultimately depends on the index modulation depth attainable. In germanosilicate materials, the photosensitive response is linked to the presence of oxygen-deficient germanium point defect centers. Prior efforts to increase PS in these materials, e.g., hydrogen loading, rely on a chemical reduction of the glass structure to enhance the population of oxygen deficient centers and thus increase the saturated refractive index change. We have previously reported the development of highly photosensitive, as-deposited germanosilicate glass films through reactive atmosphere (O{sub 2}/Ar) sputtering from a Ge/Si alloy target. The present work details our investigation of the effect of substrate temperature during deposition on the material structure and propensity for photosensitivity. Using optical absorption/bleaching, Raman, electron paramagnetic resonance (EPR) and selective charge injection techniques we show that the predominate defect states responsible for the PS response can be varied through substrate temperature control. We find that two regimes of photosensitive behavior can be accessed which exhibit dramatically different uv-bleaching characteristics. Thus, the corresponding dispersion of the refractive index change as well as its magnitude can be controlled using our synthesis technique. Tentative defect models for the photosensitive process in materials deposited at both ambient temperature and at elevated substrate temperatures will be presented.

If photonic data and power transfer links are constructed in a modular fashion, they can be easily adapted into various forms to meet a wide range of needs for aerospace and military applications. The performance specifications associated with these needs can vary widely according to application. Alignment tolerance needs also tend to vary greatly, as can requirements on power consumption. An example of a modular photonic data and/or power transfer link that can be applied to military and aerospace needs is presented. In this approach, a link is designed for low (<10 kb/s) data rates, ultra-low electrical power consumption, large alignment tolerance, and power transfer to provide complete electrical shielding in a remote module that might be found in a military or aerospace application.

The effects of heterogeneities on the performance of capillary barriers is investigated by simulating three systems comprised of a fine soil layer overlying a coarse gravel layer with homogeneous, layered heterogeneous, and random heterogeneous property fields. The amount of lateral diversion above the coarse layer under steady-state infiltration conditions is compared between the simulations. Results indicate that the performance of capillary barriers may be significantly influenced by the spatial variability of the properties. The layered heterogeneous system performed best as a result of horizontal features within the fine layer that acted as additional local capillary barriers that delayed breakthrough into the coarse layer. The random heterogeneous system performed worst because of channeled flow that produced localized regions of water breakthrough into the coarse layer. These results indicate that engineered capillary barriers may be improved through emplacement and packing methods that induce a layered system similar to the layered heterogeneous field simulated in this study.

While a number of technologies or methods of subsurface imaging and monitoring exist, most require some adaptation to meet the site-specific objectives of a particular in-situ waste containment/stabilization verification and monitoring program. The selection of methods and their site-specific adaptation must be based on sound, scientific principles. Given this, specific information about the site and the objectives of the containment or remediation are required to design and implement an appropriate and effective verification and monitoring program. Site and technology information that must be considered and how it affects the selection and adaptation of monitoring technologies is presented. In general, this information includes the objectives of the containment or remediation, the verification and monitoring systems, and the physical properties of the site and the waste containment/stabilization system. The objectives of the containment or remediation and the verification and monitoring system must be defined to provide a goal for the technology developer`s design. The physical properties of the site and the waste containment/stabilization system are required to ensure the proper technology is selected. A conceptual framework and examples are given to demonstrate the impacts of these aspects on technology selection.

Mean arc voltage is a process parameter commonly used in vacuum arc remelting (VAR) control schemes. The response of this parameter to changes in melting current (I) and electrode gap (g{sub e}) at constant pressure may be accurately described by an equation of the form V = V{sub 0} + c{sub 1}g{sub e}I + c{sub 2}g{sub e}{sup 2} + c{sub 3}I{sup 2}, where c{sub 1}, c{sub 2} and c{sub 3} are constants, and where the non-linear terms generally constitute a relatively small correction. If the non-linear terms are ignored, the equation has the form of Ohm`s law with a constant offset (V{sub 0}), c{sub 1}g{sub e} playing the role of resistance. This implies that the arc column may be treated approximately as a simple resistor during constant current VAR, the resistance changing linearly with g{sub e}. The VAR furnace arc is known to originate from multiple cathode spot clusters situated randomly on the electrode tip surface. Each cluster marks a point of exist for conduction electrons leaving the cathode surface and entering the electrode gap. Because the spot clusters re highly localized on the cathode surface, each gives rise to an arc column that may be considered to operate independently of other local arc columns. This approximation is used to develop a model that accounts for the observed arc voltage dependence on electrode gap at constant current. Local arc column resistivity is estimated from elementary plasma physics and used to test the model for consistency by using it to predict local column heavy particle density. Furthermore, it is shown that the local arc column resistance increases as particle density increases. This is used to account for the common observation that the arc stiffens with increasing current, i.e. the arc voltage becomes more sensitive to changes in electrode gap as the melting current is increased. This explains why arc voltage is an accurate electrode gap indicator for high current VAR processes but not low current VAR processes.

The collapse of the Soviet Union has left many of its scientific institutes and technical universities without their traditional backbone of financial support. In an effort to stem the export of science to nations advocating nuclear proliferation, and to acquire potentially useful technology, several US government-sponsored programs have arise to mine the best of former USSR scientific advances. In the field of metallurgy, the earliest institutes to be investigated by Sandia National Laboratories are located in Ukraine. In particular, scientists at the State Metallurgical Academy have developed unique porous metals, resembling what could be described as gas-solid ``eutectic``. While porous metals are available in the US and other western countries, none have the remarkable structure and properties of these materials. Sandia began a collaborative program with the Ukrainian scientists to bring this technology to the US, verify the claims regarding these materials, and begin production of the so-called Gasars. This paper will describe the casting process technology and metallurgy associated with the production of Gasars, and will review the progress of the collaborative project.

The authors have performed electron spin resonance and electrical measurements on SiO{sub 2}/Si structures subjected to anneals in 5% H{sub 2}/N{sub 2} or 5% D{sub 2}/N{sub 2} gases and subsequently injected with electrons using corona ions and ultra-violet radiation. Threshold voltage and transconductance measurements have also been made on 0.25 {micro}m metal-oxide-semiconductor transistors subjected to 400 C anneals in the same gases and subsequently aged by hot electron injection. The electrical data on SiO{sub 2}/Si structures indicates that the density of interface states increases as a result of electron injection but that there are only minor differences between H and D passivated interfaces. The data on P{sub b}, trivalent Si dangling bond, centers at the same interfaces observed by electron spin resonance is insufficiently accurate to enable them to observe any significant differences. The hot electron injection experiments on transistors, consistent with other authors, indicate that, for the limited number of measurements they have made, the transistor aging resulting from the generation of interface states is significantly reduced for devices annealed in the D containing gas as compared to those annealed in the H containing gas. The origins of some potential differences in annealing behavior between the SiO{sub 2}/Si structures and the 0.25 {micro}m transistors are suggested.

The electronics radiation hardness-testing community uses the ASTM E722-93 Standard Practice to define the energy dependence of the nonionizing neutron damage to silicon semiconductors. This neutron displacement damage response function is defined to be equal to the silicon displacement kerma as calculated from the ORNL Si cross-section evaluation. Experimental work has shown that observed damage ratios at various test facilities agree with the defined response function to within 5%. Here, a covariance matrix for the silicon 1-MeV neutron displacement damage function is developed. This uncertainty data will support the electronic radiation hardness-testing community and will permit silicon displacement damage sensors to be used in least squares spectrum adjustment codes.

Typical industrial ESR melting practice includes operation at a constant current. This constant current operation is achieved through the use of a power supply whose output provides this constant current characteristic. Analysis of this melting mode indicates that the ESR process under conditions of constant current is inherently unstable. Analysis also indicates that ESR melting under the condition of a constant applied voltage yields a process which is inherently stable. This paper reviews the process stability arguments for both constant current and constant voltage operation. Explanations are given as to why there is a difference between the two modes of operation. Finally, constant voltage process considerations such as melt rate control, response to electrode anomalies and impact on solidification will be discussed.

Approximate probabilities of inclusion survival through an electron beam melting hearth are computed from nitride dissolution rates, flotation velocities, and residence times. Dissolution rates were determined by measuring shrinkage rates of pure TiN and nitrided sponge in small pools of molten titanium in an electron beam melting hearth. Flotation velocities were calculated using correlations for fluid flow around spheres, and show that particles sink or float unless their densities are extremely close to that of molten titanium. Flow field characteristics which lead to effective inclusion removal are discussed in terms of heat flux pattern required to produce them, based on the electron beam`s unique ability to impart a nearly arbitrary heat flux pattern to the melt surface.

New dosimetry cross-section evaluations have been made available to the reactor community. Most dosimetry-quality evaluations include a section (File 33) that defines the uncertainty and covariance matrix for the dosimetry reaction cross section. This paper compares the latest computed cross-section activities for benchmark neutron fields with experimental data. Uncertainty data is usually reported with experimental measurements. This work also presents uncertainty data for the calculated activities. The calculated uncertainty values include a full uncertainty propagation using the cross-section evaluation, energy-dependent covariance data as well as the uncertainty attributed to the knowledge of the neutron spectrum.

Deterioration of monuments, buildings, and works of art constructed of carbonate-based stone potentially can be arrested by applying a combination of chemical passivants and consolidants that prevent hydrolytic attack and mechanical weakening. The authors used molecular modeling and laboratory synthesis to develop an improved passivating agent for the calcite mineral surface based on binding strength and molecular packing density. The effectiveness of the passivating agent with and without a linked outer layer of consolidant against chemical weathering was determined through leaching tests conducted with a pH-stat apparatus at pH 5 and 25 C. For the range of molecules considered, modeling results indicate that the strongest-binding passivant is the trimethoxy dianionic form of silylalkylaminocarboxylate (SAAC). The same form of silylalkylphosphonate (SAP) is the second strongest binder and the trisilanol neutral form of aminoethylaminopropylsilane (AEAPS) is ranked third. Short-term leaching tests on calcite powders coated with the trisilanol derivative of SAAC, the triethoxy neutral form of SAP, and the trimethoxy neutral form of AEAPS show that the passivant alone does not significantly slow the dissolution rate. However, all passivants when linked to the sol consolidant result in decreased rates. Combined AEAPS plus consolidant results in a coating that performs better than the commercial product Conservare{reg_sign} OH and at least as well as Conservare{reg_sign} H. The modeling results indicate that there may be a threshold binding energy for the passivant above which the dissolution rate of calcite is actually enhanced. More strongly-binding passivants may aid in the dissolution mechanism or dissociate in aqueous solution exposing the calcite surface to water.

An optoelectronic integrated circuit for generating mm-wave frequencies is demonstrated and design issues detailed. A monolithically integrated ring laser, optical amplifier, and photodiode generate electrical signals up to 85.2 GHz.

The use of commercial off-the-shelf (COTS) microelectronics for nuclear weapon applications will soon be reality rather than hearsay. The use of COTS for new technologies for uniquely military applications is being driven by the so-called Perry Initiative that requires the U.S. Department of Defense (DoD) to accept and utilize commercial standards for procurement of military systems. Based on this philosophy, coupled with several practical considerations, new weapons systems as well as future upgrades will contain plastic encapsulated microelectronics. However, a conservative Department of Energy (DOE) approach requires lifetime predictive models. Thus, the focus of the current project is on accelerated testing to advance current aging models as well as on the development of the methodology to be used during WR qualification of plastic encapsulated microelectronics. An additional focal point involves achieving awareness of commercial capabilities, materials, and processes. One of the major outcomes of the project has been the definition of proper techniques for handling and evaluation of modern surface mount parts which might be used in future systems. This program is also raising the familiarity level of plastic within the weapons complex, allowing subsystem design rules accommodating COTS to evolve. A two year program plan is presented along with test results and commercial interactions during this first year.

Studies by academia, industry, and government indicate that applying a sound systems engineering process to development programs is an important tool for preventing cost and schedule overruns and performance deficiencies. There is an enormous body of systems engineering knowledge. Where does one start? How can the principles of systems engineering be applied in the Sandia environment? This road map is intended to be an aid to answering these questions.

The traditional geometry for surface mount devices is the peripheral array where the leads are on the edges of the device. As the technology drives towards high input/output (I/O) count (increasing number of leads) and smaller packages with finer pitch (less distance between peripheral leads), limitations on peripheral surface mount devices arise. The leads on these fine pitch devices are fragile and can be easily bent. It becomes increasingly difficult to deliver solder past to leads spaced as little as 0.012 inch apart. Too much solder mass can result in bridging between leads while too little solder can contribute to the loss of mechanical and electrical continuity. A solution is to shift the leads from the periphery of the device to the area under the device. This scheme is called areal array packaging and is exemplified by the ball grid array (BGA) package. A system has been designed and constructed to deposit an entire array of several hundred uniform solder droplets onto a printed circuit board in a fraction of a second. The solder droplets wet to the interconnect lands on a pc board and forms a basis for later application of a BGA device. The system consists of a piezoelectric solder pulse unit, heater controls, an inert gas chamber and an analog power supply/pulse unit.

On-Machine Acceptance (OMA) is an agile manufacturing concept being developed for machine tools at SNL. The concept behind OMA is the integration of product design, fabrication, and qualification processes by using the machining center as a fabrication and inspection tool. This report documents the final results of a Laboratory Directed Research and Development effort to qualify OMA.

Molecular Beam Epitaxy (MBE) of semiconductor heterostructures for advanced electronic and opto-electronic devices requires precise control of the surface composition and strain. The development of advanced in situ diagnostics for real-time monitoring and process control of strain and composition would enhance the yield, reliability and process flexibility of material grown by MBE and benefit leading-edge programs in microelectronics and photonics. The authors have developed a real-time laser-based technique to measure the evolution of stress in epitaxial films during growth by monitoring the change in the wafer curvature. Research has focused on the evolution of stress during the epitaxial growth of Si{sub x}Ge{sub 1{minus}x} alloys on Si(001) substrates. Initial studies have observed the onset and kinetics of strain relaxation during the growth of heteroepitaxial layers. The technique has also been used to measure the segregation of Ge to the surface during alloy growth with monolayer sensitivity, an order of magnitude better resolution than post-growth characterization. In addition, creation of a 2-dimensional array of parallel beams allows rapid surface profiling of the film stress that can be used to monitor process uniformity.

This work is comprised of two major sections. In the first section the authors develop multivariate image classification techniques to distinguish and identify surface electronic species directly from multiple-bias scanning tunneling microscope (STM) images. Multiple measurements at each site are used to distinguish and categorize inequivalent electronic or atomic species on the surface via a computerized classification algorithm. Then, comparison with theory or other suitably chosen experimental data enables the identification of each class. They demonstrate the technique by analyzing dual-polarity constant-current topographs of the Ge(111) surface. Just two measurements, negative- and positive-bias topography height, permit pixels to be separated into seven different classes. Labeling four of the classes as adatoms, first-layer atoms, and two inequivalent rest-atom sites, they find excellent agreement with the c(2 x 8) structure. The remaining classes are associated with structural defects and contaminants. This work represents a first step toward developing a general electronic/chemical classification and identification tool for multivariate scanning probe microscopy imagery. In the second section they report measurements of the diffusion of Si dimers on the Si(001) surface at temperatures between room temperature and 128 C using a novel atom-tracking technique that can resolve every diffusion event. The atom tracker employs lateral-positioning feedback to lock the STM probe tip into position above selected atoms with sub-Angstrom precision. Once locked the STM tracks the position of the atoms as they migrate over the crystal surface. By tracking individual atoms directly, the ability of the instrument to measure dynamic events is increased by a factor of {approximately} 1,000 over conventional STM imaging techniques.

Graph partitioning is an important abstraction used in solving many scientific computing problems. Unfortunately, the standard partitioning model does not incorporate considerations that are important in many settings. We address this by describing a generalized partitioning model which incorporates the notion of partition skew and is applicable to a variety of problems. We then develop enhancements to several important partitioning algorithms necessary to solve the generalized partitioning problem. Finally we demonstrate the benefit of employing several of these generalized methods to static decomposition of parallel computing problems.

A popular method for updating finite element models with modal test data utilizes optimization of the model based on design sensitivities. The attractive feature of this technique is that it allows some estimate and update of the physical parameters affecting the hardware dynamics. Two difficulties are knowing which physical parameters are important and which of those important parameters are in error. If this is known, the updating process is simply running through the mechanics of the optimization. Most models of real systems have a myriad of parameters. This paper discusses an implementation of a tool which uses the model and test data together to discover which parameters are most important and most in error. Some insight about the validity of the model form may also be obtained. Experience gained from applications to complex models will be shared.

The disposition of the large back-log of plutonium residues at the Rocky Flats Environmental Technology Site (Rocky Flats) will require interim storage and subsequent shipment to a waste repository. Current plans call for disposal at the Waste Isolation Pilot Plant (WIPP) and the transportation to WIPP in the TRUPACT-II. The transportation phase will require the residues to be packaged in a container that is more robust than a standard 55-gallon waste drum. Rocky Flats has designed the Pipe Overpack Container to meet this need. It is desirable to use this same waste packaging for interim on-site storage in non-hardened buildings. To meet the safety concerns for this storage the Pipe Overpack Container has been subjected to a series of tests at Sandia National Laboratories in Albuquerque, New Mexico. In addition to the tests required to qualify the Pipe Overpack Container as a waste container for shipment in the TRUPACT-II several tests were performed solely for the purpose of qualifying the container for interim storage. This report will describe these tests and the packages response to the tests. 12 figs., 3 tabs.

There is a void of public specifications for pulse discharge capacitor applications. Sandia National Laboratories has developed, over the past 25 years, specifications and test procedures for evaluating capacitor designs for this specialized use. There are three primary destructive tests that are used to assess the reliability potential of a given design at a required rated voltage. These are ultimate short time breakdown strength, life at voltage, and pulse discharge life. The strategy of the method is to accelerate the test conditions so that failures are observable and then extrapolate to the desired use conditions where the failure rates are low. This paper will present the statistical methodologies employed to analyze experimental data and to provide a point estimate of reliability with a lower confidence bound as a function of rated voltage. In addition, methods for establishing lot-acceptance-criteria specifications will be discussed. The techniques will be illustrated with actual data on a commercially available, low-inductance, pulse-discharge capacitor. The capacitor is an impregnated dual dielectric (mica-paper/polymer film), extended-foil type.

The scanning force microscopies (notably the Atomic Force Microscope--AFM), because of their applicability to nearly all materials, are presently the most widely used of the scanning-probe techniques. However, the AFM uses a deflection sensor to measure sample/probe forces which suffers from an inherent mechanical instability that occurs when the rate of change of the force with respect to the interfacial separation becomes equal to the spring constant of the deflecting member. This instability dramatically limits the breadth of applicability of AFM-type techniques to materials problems. In the course of implementing a DOE sponsored basic research program in interfacial adhesion, a self-balancing force sensor concept has been developed and incorporated into an Interfacial Force Microscopy (IFM) system by Sandia scientists. This sensor eliminates the instability problem and greatly enhances the applicability of the scanning force-probe technique to a broader range of materials and materials parameters. The impact of this Sandia development was recognized in 1993 by a Department of Energy award for potential impact on DOE programs and by an R and D 100 award for one of the most important new products of 1994. However, in its present stage of development, the IFM is strictly a research-level tool and a CRADA was initiated in order to bring this sensor technology into wide-spread availability by making it accessible in the form of a commercial instrument. The present report described the goals, approach and results of this CRADA effort.

In this presentation, the authors will investigate the use of hybrid meshes for modeling RCS and antenna problems in three dimensions. They will consider two classes of hybrid basis functions. These include combinations of quadrilateral and triangular meshes for arbitrary 3D geometries, and combinations of axisymmetric body-of-revolution (BOR) basis functions and triangular facets. In particular, they will focus on the problem of enforcing current continuity between two surfaces which are represented by different types of surface discretizations and unknown basis function representations. They will illustrate the use of an operator-based code architecture for the implementation of these formulations, and how it facilitates the incorporation of the various types of boundary conditions in the code. Both serial and parallel code implementation issues for the formulations will be discussed. Results will be presented for both scattering and antenna problems. The emphasis will be on accuracy, and robustness of the techniques. Comparisons of accuracy between triangular meshed and quadrilateral meshed geometries will be shown. The use of hybrid meshes for modeling BORs with attached appendages will also be presented.

The Surtsey Test Facility is used to perform scaled experiments simulating High Pressure Melt Ejection accidents in a nuclear power plant (NPP). The experiments investigate the effects of direct containment heating (DCH) on the containment load. The results from Zion and Surry experiments can be extrapolated to other Westinghouse plants, but predicted containment loads cannot be generalized to all Combustion Engineering (CE) plants. Five CE plants have melt dispersal flow paths which circumvent the main mitigation of containment compartmentalization in most Westinghouse PWRs. Calvert Cliff-like plant geometries and the impact of codispersed water were addressed as part of the DCH issue resolution. Integral effects tests were performed with a scale model of the Calvert Cliffs NPP inside the Surtsey test vessel. The experiments investigated the effects of codispersal of water, steam, and molten core stimulant materials on DCH loads under prototypic accident conditions and plant configurations. The results indicated that large amounts of coejected water reduced the DCH load by a small amount. Large amounts of debris were dispersed from the cavity to the upper dome (via the annular gap). 22 refs., 84 figs., 30 tabs.

This report presents automatic motion planning algorithms for robotic manipulators performing a variety of tasks. Given a task and a robot manipulator equipped with a tool in its hand, the motion planners compute robot motions to complete the task while respecting manipulator kinematic constraints and avoiding collisions with objects in the robot`s work space. To handle the high complexity of the motion planning problem, a sophisticated search strategy called SANDROS is developed and used to solve many variations of the motion planning problem. To facilitate systematic development of motion planning algorithms, robotic tasks are classified into three categories according to the dimension of the manifold the robot tool has to travel: visit-point (0 dimensional), trace-curve (1 dimensional) and cover-surface (2 dimensional) tasks. The motion planner for a particular dimension is used as a sub-module by the motion planner for the next-higher dimension. This hierarchy of motion planners has led to a set of compact and systematic algorithms that can plan robot motions for many types of robotic operations. In addition, an algorithm is developed that determines the optimal robot-base configuration for minimum cycle time. The SANDROS search paradigm is complete in that it finds a solution path if one exists, up to a user specified resolution. Although its worst-case time complexity is exponential in the degrees of freedom of the manipulator, its average performance is commensurate with the complexity of the solution path. Since solution paths for most of motion planning problems consist of a few monotone segments, the motion planners based on SANDROS search strategy show approximately two-orders of magnitude improvements over existing complete algorithms.

Under the sponsorship of the Department of Energy, Office of Utility Technologies, the Energy Storage System Analysis and Development Department at Sandia National Laboratories (SNL) conducted a cost analysis of energy storage systems for electric utility applications. The scope of the study included the analysis of costs for existing and planned battery, SMES, and flywheel energy storage systems. The analysis also identified the potential for cost reduction of key components.

A robot`s configuration space (c-space) is the space of its kinematic degrees of freedom, e.g., the joint-space of an arm. Sets in c-space can be defined that characterize a variety of spatial relationships, such as contact between the robot and its environment. C-space techniques have been fundamental to research progress in areas such as motion planning and physically-based reasoning. However, practical progress has been slowed by the difficulty of implementing the c-space abstraction inside each application. For this reason, we proposed a Configuration Space Toolkit of high-performance algorithms and data structures meeting these needs. Our intent was to develop this robotics software to provide enabling technology to emerging applications that apply the c-space abstraction, such as advanced motion planning, teleoperation supervision, mechanism functional analysis, and design tools. This final report presents the research results and technical achievements of this LDRD project. Key results and achievements included (1) a hybrid Common LISP/C prototype that implements the basic C-Space abstraction, (2) a new, generic, algorithm for constructing hierarchical geometric representations, and (3) a C++ implementation of an algorithm for fast distance computation, interference detection, and c-space point-classification. Since the project conclusion, motion planning researchers in Sandia`s Intelligent Systems and Robotics Center have been using the CSTk libcstk.so C++ library. The code continues to be used, supported, and improved by projects in the ISRC.

Under the sponsorship of the Department of Energy, Office of Utility Technologies, the Energy Storage System Analysis and Development Department at Sandia National Laboratories (SNL) conducted a cost analysis of energy storage systems for electric utility applications. The scope of the study included the analysis of costs for existing and planned battery, SMES, and flywheel energy storage systems. The analysis also identified the potential for cost reduction of key components.

Sandia`s Superconductivity Technology Program is a thallium-based high-temperature superconductor (HTS) research and development program consisting of efforts in powder synthesis and process development, open-system thick film conductor development, wire and tape fabrication, and HTS motor design. The objective of this work is to develop high-temperature superconducting conductors (wire and tape) capable of meeting requirements for high-power electrical devices of interest to industry. The research efforts currently underway are: (1) Process development and characterization of thallium-based high-temperature superconducting closed system wire and tape, (2) Investigation of the synthesis and processing of thallium-based thick films using two-zone processing, and (3) Cryogenic design of a 30K superconducting motor. This report outlines the research that has been performed during FY96 in each of these areas.

A pulsed rf plasma technique is capable of generating ceramic particles of 10 manometer dimension. Experiments using silane/ammonia and trimethylchlorosilane/hydrogen gas mixtures show that both silicon nitride and silicon carbide powders can be synthesized with control of the average particle diameter from 7 to 200 nm. Large size dispersion and much agglomeration appear characteristic of the method, in contrast to results reported by another research group. The as produced powders have a high hydrogen content and are air and moisture sensitive. Post-plasma treatment in a controlled atmosphere at elevated temperature (800{degrees}C) eliminates the hydrogen and stabilizes the powder with respect to oxidation or hydrolysis.

The Waste Isolation Pilot Plant (WIPP), a facility located in a bedded salt formation in Carlsbad, New Mexico, is being used by the U.S. Department of Energy to demonstrate the technology for safe handling and disposal of transuranic wastes produced by defense activities in the United States. In support of that demonstration, mechanical tests on salt were conducted in the laboratory to characterize material behavior at the stresses and temperatures expected for a nuclear waste repository. Many of those laboratory test programs have been carried out in the RE/SPEC Inc. rock mechanics laboratory in Rapid City, South Dakota; the first program being authorized in 1975 followed by additional testing programs that continue to the present. All of the WIPP laboratory data generated on salt at RE/SPEC Inc. over the last 20 years is presented in this data report. A variety of test procedures were used in performance of the work including quasi-static triaxial compression tests, constant stress (creep) tests, damage recovery tests, and multiaxial creep tests. The detailed data is presented in individual plots for each specimen tested. Typically, the controlled test conditions applied to each specimen are presented in a plot followed by additional plots of the measured specimen response. Extensive tables are included to summarize the tests that were performed. Both the tables and the plots contain cross-references to the technical reports where the data were originally reported. Also included are general descriptions of laboratory facilities, equipment, and procedures used to perform the work.

A nonnalized X-ray induced gain coefficient, 1.48 x 10{sup -3} cm{sup -1}/krad, has been determined for Cr,Nd:GSGG. Hermes III, a 20 ns, 2 MeV X-ray source, is used to irradiate the sample. Doping levels of 1 x 10{sup 20} and 2 x 10{sup 20} /cm{sup 3} respectively, for Cr and Nd are used. A proposed heuristic model in which excited Gd transfers its excitation to Cr which then transfers its excitation to Nd is described.

A study is underway to identify a rapid, easy method for determining cleanliness levels during the manufacture of neutron tubes. Due to high reliability concerns associated with neutron tubes, cleanliness levels of metal and ceramic piece parts are critical. Sandia has traditionally used quantitative surface analytical methods, such as Auger Electron Spectroscopy and X-ray Photoelectron Spectroscopy for determining cleanliness levels. A critical disadvantage of these techniques is the time required to perform them. More rapid, reliable methods are needed for in-line testing of neutron tube assemblies. Several methods including contact angle, MESERAN, Fourier Transform Infrared Spectroscopy, and Optically Stimulated Electron Emission measurements are being evaluated as potential candidates. Cleanliness levels for each of these methods have been compared to Auger Electron Spectroscopy results, after processing samples through similar test conditions. An attempt was made to correlate the results from the alternative methods to those of Auger Electron Spectroscopy. Test results are presented.

Modular fixturing kits are sets of components used for flexible, rapid construction of fixtures. A modular vise is a parallel-jaw vise, each jaw of which is a modular fixture plate with a regular grid of precisely positioned holes. To fixture a part, one places pins in some of the holes so that when the vise is closed, the part is reliably located and completely constrained. The modular vise concept can be adapted easily to the design of modular parallel-jaw grippers for robots. By attaching a grid-plate to each jaw of a parallel-jaw gripper, one gains the ability to easily construct high-quality grasps for a wide variety of parts from a standard set of hardware. Wallack and Canny developed an algorithm for planning planar grasp configurations for the modular vise. In this paper, the authors expand this work to produce a 3-d fixture/gripper design tool. They describe several analyses they have added to the planar algorithm, including a 3-d grasp quality metric based on force information, 3-d geometric loading analysis, and inter-gripper interference analysis. Finally, the authors describe two applications of their code. One of these is an internal application at Sandia, while the other shows a potential use of the code for designing part of an agile assembly line.

With a goal of producing faster, safer, and cheaper technologies for nuclear waste cleanup, Sandia is actively developing and extending intelligent systems technologies. Graphical Programming is a key technology for robotic waste cleanup that Sandia is developing for this goal. This paper describes Sancho, Sandia most advanced Graphical Programming supervisory software. Sancho, now operational on several robot systems, incorporates all of Sandia`s recent advances in supervisory control. Sancho, developed to rapidly apply Graphical Programming on a diverse set of robot systems, uses a general set of tools to implement task and operational behavior. Sancho can be rapidly reconfigured for new tasks and operations without modifying the supervisory code. Other innovations include task-based interfaces, event-based sequencing, and sophisticated GUI design. These innovations have resulted in robot control programs and approaches that are easier and safer to use than teleoperation, off-line programming, or full automation.

In an effort to develop cost-efficient techniques for remediating uranium contaminated groundwater at DOE Uranium Mill Tailing Remedial Action (UMTRA) sites nationwide, Sandia National Laboratories (SNL) deployed a pilot scale research project at an UMTRA site in Durango, CO. Implementation included design, construction, and subsequent monitoring of an in situ passive reactive barrier to remove Uranium from the tailings pile effluent. A reactive subsurface barrier is produced by emplacing a reactant material (in this experiment various forms of metallic iron) in the flow path of the contaminated groundwater. Conceptually the iron media reduces and/or adsorbs uranium in situ to acceptable regulatory levels. In addition, other metals such as Se, Mo, and As have been removed by the reductive/adsorptive process. The primary objective of the experiment was to eliminate the need for surface treatment of tailing pile effluent. Experimental design, and laboratory and field results are discussed with regard to other potential contaminated groundwater treatment applications.

An overview of the operations of Sandia`s Microelectronics Development Lab (MDL) is to develop radiation hardened IC, but techniques used for IC processing have been applied to a variety of related technologies such as micromechanics, smart sensors, and packaging.

A new diode laser using a Tapered-Rib Adiabatic-Following Fiber Coupler to achieve 2D mode expansion and narrow, symmetric far-field emission without epitaxial regrowth or sharply-defined tips on tapered waveguides is presented.

This report presents the results of a development effort to design, test and begin production of a new class of small photovoltaic (PV) charge controllers. Sandia National Laboratories provided technical support, test data and financial support through a Balance-of-System Development contract. One of the objectives of the development was to increase user confidence in small PV systems by improving the reliability and operating life of the system controllers. Another equally important objective was to improve the economics of small PV systems by extending the battery lifetimes. Using new technology and advanced manufacturing techniques, these objectives were accomplished. Because small stand-alone PV systems account for over one third of all PV modules shipped, the positive impact of improving the reliability and economics of PV systems in this market segment will be felt throughout the industry. The results of verification testing of the new product are also included in this report. The initial design goals and specifications were very aggressive, but the extensive testing demonstrates that all the goals were achieved. Production of the product started in May at a rate of 2,000 units per month. Over 40 Morningstar distributors (5 US and 35 overseas) have taken delivery in the first 2 months of shipments. Initial customer reactions to the new controller have been very favorable.

Three characteristic regimes were identified during wet thermal oxidation of AlxGa(1-x)As (x=1 to 0.90) on GaAs: oxidation of Al and Ga in the alloy to form to an amorphous oxide layer, formation and elimination of elemental As and of amorphous As2O3, and crystallization of the oxide film. Residual As can produce up to a 100fold increase in leakage current and a 30% increase in bulk dielectric constant. Very low As levels produce partial Fermi-level pinning at the oxidized AlxGa(1-x)As/GaAs interface. Local Schottky- barrier pinning of the Fermi level at As precipitates at the oxide/GaAs interface may be the source of the apparent high interface state density. The presence of thermodynamically favored interfacial As may impose a fundamental limit on the application of AlGaAs wet oxidation for achieving MIS devices without post-oxidation processing to remove the residual As from the interface.

The primary objective of this project was to further develop close-coupled barrier technology for the containment of subsurface waste or contaminant migration. A close-coupled barrier is produced by first installing a conventional cement grout curtain followed by a thin inner lining of a polymer grout. The resultant barrier is a cement polymer composite that has economic benefits derived from the cement and performance benefits from the durable and chemically resistant polymer layer. The technology has matured from a regulatory investigation of issues concerning barriers and barrier materials to a pilot-scale, multiple individual column injections at Sandia National Labs (SNL) to full scale demonstration. The feasibility of this barrier concept was successfully proven in a full scale ``cold site`` demonstration at Hanford, WA. Consequently, a full scale deployment of the technology was conducted at an actual environmental restoration site at Brookhaven National Lab (BNL), Long Island, NY. This paper discusses the installation and performance of a technology deployment implemented at OU-1 an Environmental Restoration Site located at BNL.

The objective of this project is the development of a new class of supramolecular assemblies for applications in biosensors and biodevices. The supramolecular assemblies are based on membranes and Langmuir-Blodgett (LB) films composed of naturally-occurring or synthetic lipids, which contain electrically and/or photochemically active components. The LB films are deposited onto electrically-active materials (metal, semiconductors). The active components film components (lipo-porphyrins) at the surface function as molecular recognition sites for sensing proteins and other biomolecules, and the porphyrins and other components (e.g., fullerenes) incorporated into the films serve as photocatalysts and vectorial electron-transport agents. Computer-aided molecular design (CAMD) methods are used to tailor the structure of these film components to optimize function. Molecular modeling is also used to predict the location, orientation, and motion of these molecular components within the films. The result is a variety of extended, self-assembled molecular structures that serve as devices for sensing proteins and biochemicals or as other bioelectronic devices.

This report summarizes the three-year LDRD program directed at developing catalysts based on metalloporphyrins to reduce carbon dioxide. Ultimately it was envisioned that such catalysts could be made part of a solar-driven photoredox cycle by coupling metalloporphyrins with semiconductor systems. Such a system would provide the energy required for CO{sub 2} reduction to methanol, which is an uphill 6-electron reduction. Molecular modeling and design capabilities were used to engineer metalloporphyrin catalysts for converting CO{sub 2} to CO and higher carbon reduction products like formaldehyde, formate, and methanol. Gas-diffusion electrochemical cells were developed to carry out these reactions. A tin-porphyrin/alumina photocatalyst system was partially developed to couple solar energy to this reduction process.

Plasma discharges involving mixtures of chlorine and boron trichloride are widely used to etch metals in the production of very-large-scale-integrated circuits. Energetic ions play a critical role in this process, influencing the etch rates, etch profiles, and selectivity to different materials. The authors are using a gridded energy analyzer to measure positive ion energy distributions and fluxes at the grounded electrode of high-density inductively-coupled rf discharges. In this paper, they present details of ion energies and fluxes in discharges containing mixtures of chlorine and boron trichloride.

Implementation of optical imagery in a diffuse inhomogeneous medium such as biological tissue requires an understanding of photon migration and multiple scattering processes which act to randomize pathlength and degrade image quality. The nature of transmitted light from soft tissue ranges from the quasi-coherent properties of the minimally scattered component to the random incoherent light of the diffuse component. Recent experimental approaches have emphasized dynamic path-sensitive imaging measurements with either ultrashort laser pulses (ballistic photons) or amplitude modulated laser light launched into tissue (photon density waves) to increase image resolution and transmissive penetration depth. Ballistic imaging seeks to compensate for these {open_quotes}fog-like{close_quotes} effects by temporally isolating the weak early-arriving image-bearing component from the diffusely scattered background using a subpicosecond optical gate superimposed on the transmitted photon time-of-flight distribution. The authors have developed a broadly wavelength tunable (470 nm -2.4 {mu}m), ultrashort amplifying optical gate for transillumination spectral imaging based on optical parametric amplification in a nonlinear crystal. The time-gated image amplification process exhibits low noise and high sensitivity, with gains greater than 104 achievable for low light levels. We report preliminary benchmark experiments in which this system was used to reconstruct, spectrally upcovert, and enhance near-infrared two-dimensional images with feature sizes of 65 {mu}m/mm{sup 2} in background optical attenuations exceeding 10{sup 12}. Phase images of test objects exhibiting both absorptive contrast and diffuse scatter were acquired using a self-referencing Shack-Hartmann wavefront sensor in combination with short-pulse quasi-ballistic gating. The sensor employed a lenslet array based on binary optics technology and was sensitive to optical path distortions approaching {lambda}/100.

A physical model is developed to quantify the contribution of oxide-trapped charge to enhanced low-dose-rate gain degradation in BJTs. Simulations show that space charge limited transport is partially responsible for the low-dose-rate enhancement.

An experimental program was performed that examined the physical and mechanical properties of several candidate, lead (Pb)-free solder alloys. The project was separated into three tasks designated as follows: (1) Alloy Development, (2) Intermetallic Compound (IMC) Growth, and (3) Mechanical Testing. Task 1, Alloy Development, examined the impact that small Pb additions had on the physical and mechanical properties of several Pb-free solders. Task 2, Intermetallic Compound (IMC) Growth investigated the development of the IMC layer between several Pb-free solder alloys and Cu. Quantitative analyses established the kinetics of layer growth in the solid state as a result of elevated temperature aging treatments, and as a function of the composition of the solder. Liquid state IMC layer growth as well as dissolution rates of Cu substrates by molten solders were quantitatively documented. Task 3, Mechanical Properties, performed a series of experiments that provided fracture toughness measurement, thermomechanical fatigue evaluations, and creep deformation data on a number of the Pb-free solders as well as on Pb-free alloys that had been contaminated with controlled quantities of Pb additions. The data obtained from these tests results relative performance information as well as valuable input data for computer models. Several ancillary tests were also performed to support partner company efforts.

Experimental work conducted by D. B. Adolf has shown that a separable K-BKZ constitutive equation works reasonable well in predicting the stress relaxation observed in single step strain experiments for carbon black filled rubber. However, the memory requirements and numerical efficiency of the K-BKZ equation do not make it well suited for use in a production, three-dimensional finite element code. As an alternative, D. J. Segalman, K. Zuo, and D. Parsons have developed a "damage-like" constitutive equation which is computationally attractive. This formalism has been installed in the JAS3D finite element code. The requisite code inputs and numerical details of the constitutive integration are discussed, and solutions to selected problems are presented. Comparisons are made to data collected from both single and double step strain experiments.

DIAMOND FORTUNE was a nuclear explosion detonated inside an 11 m hemispherical cavity in tuff at the Nevada Test Site. Previous cavity explosions such as STERLING and MILL YARD have shown a substantial decrease in the expected ground motion. These types of cavity tests present a serious problem for a Comprehensive Test Ban (CTB). Not only is detection a problem, but presently there is no seismic method to discriminate between a tamped and cavity explosion. DIAMOND FORTUNE allowed us to examine several aspects of a cavity explosion in the context of a CTB. On this test, there were two groups of accelerometers fielded. One group was located in the free-field at sites above and below the cavity within 30 m of the source. The second group consisted of a line of gauges placed in the invert of P-tunnel extending from 44 m to 224 m from the source. The purpose of this arrangement was to measure ground motion in an effort to detect a non-symmetric radiation pattern due to the hemisphere, examine the high frequency propagation of the free-field signals as a possible discriminate, and calculate the decoupling factor. The radiation pattern experiment was conducted in an effort to determine if the asymmetry of a hemispherical cavity could provide a preferred direction of transmission. The analysis indicated a definite radiation pattern with larger amplitudes transmitted through the spherical surface than the plane surface. The possibility of using high frequency signals as a discriminant of tamped versus cavity explosions is implied by the MILL YARD data. MILL YARD was also a nuclear explosion in an 11 m hemispherical cavity. The free-field ground motion signals from this test (<25 m) contained very large high frequency amplitudes ([approx]1000 Hz) in their spectra. DIAMOND FORTUNE also exhibited high frequency signals with comer frequencies twice that of the scaled tamped DISTANT ZENITH event.

The Waste Isolation Pilot Plant (WIPP), located in a salt bed in southern New Mexico, is designed by US Department of Energy to demonstrate the safe and permanent disposal of design-basis transuranic waste. WIPP performance assessment requires consideration of radionuclide release in brines in the event of inadvertent human intrusion. The mobility of radionuclides depends on chemical factors such as brine pmH (-log molality of H{sup +}) and CO{sub 2} fugacity. According to current waste inventory estimates, a large quantity ({approximately} 10{sup 9} moles C) of organic materials will be emplaced in the WIPP. Those organic material will potentially be degraded by halophilic or halotolerant microorganisms in the presence of liquid water in the repository, especially if a large volume of brine is introduced into the repository by human intrusions. Organic material biodegradation will produce a large amount of CO{sub 2}, which will acidify the WIPP brine and thus significantly increase the mobility of actinides. This communication addresses (1) the rate of organic material biodegradation and the quantity of CO{sub 2} to be possibly generated, (2) the effect of microbial CO{sub 2} production on overall WIPP performance, and (3) the mechanism of using MgO to mitigate this effect.

The authors have demonstrated room-temperature CW operation of type-II quantum cascade (QC) light emitting diodes at 4.2 {micro}m using InAs/InGaSb/InAlSb type-II quantum wells. The type-II QC configuration utilizes sequential multiple photon emissions in a staircase of coupled type-II quantum wells. The device was grown by molecular beam epitaxy on a p-type GaSb substrate and was compared of 20 periods of active regions separated by digitally graded quantum well injection regions. The maximum average output power is about 250 {micro}W at 80 K, and 140 {micro}W at 300 K at a repetition rate of 1 kHz with a duty cycle of 50%.

A method is described for generating electron cross sections that are compatible with standard discrete ordinates codes without modification. There are many advantages to using an established discrete ordinates solver, e.g., immediately available adjoint capability. Coupled electron-photon transport capability is needed for many applications, including the modeling of the response of electronics components to space and synthetic radiation environments. The cross sections have been successfully used in the DORT, TWODANT, and TORT discrete ordinates codes. The cross sections are shown to provide accurate and efficient solutions to certain multidimensional electron-photon transport problems. The key to the method is a simultaneous solution of the continuous-slowing-down and elastic-scattering portions of the scattering source by the Goudsmit-Saunderson theory. The resulting multigroup-Legendre cross sections are much smaller than the true scattering cross sections that they represent. Under certain conditions, the cross sections are guaranteed positive and converge with a low-order Legendre expansion.

The electrochemical properties of LiMn2O4 and LiAlxMn2-xO4 (where x = 0.125, 0.25, 0.375) were studied for variations in lithium-ion diffusion. The largest diffusion coefficient was shown for the undoped material, DLi+=2.7×10-11 cm2/s. As the level of dopant was increased a concurrent decrease in diffusion coefficient is shown. This effect was attributed to a decrease in the lattice parameter caused by dopant addition. © 1997 Published by Elsevier Science S.A.

Solid and annular silicon aerogel and agar foams were imploded on the SATURN accelerator to study plasma initiation, acceleration, and stagnation. SATURN delivers 7 MA with a 50 ns rise time to these foam loads. We fielded several spectroscopic diagnostics to measure plasma parameters throughout the z-pinch discharge. A spatially resolved single frame time-gated extreme ultraviolet spectrometer measured the extent of plasma ablation off the surface of the foam. A time integrated crystal spectrometer showed that characteristic K shell radiation of silicon in the aerogel and of sulfur and sodium impurities in the agar were attenuated when the foam loads were coated with a conductive layer of gold. A time-resolved pinhole camera showed that in general the quality of the pinch implosions was poor but improved with increasing efforts to improve current continuity such as prepulse and conductive coatings. © 1997 American Institute of Physics.

A pulsed Na atomic beam source developed for spectroscopic diagnosis of a high-power ion diode is described. The goal is to produce a ∼1012-cm-3-density Na atomic beam that can be injected into the diode acceleration gap to measure electric and magnetic fields from the Stark and Zeeman effects through laser-induced fluorescence or absorption spectroscopy. A ∼10 ns full width at half-maximum (FWHM), 1.06 μm, 0.6 J/cm2 laser incident through a glass slide heats a Na-bearing thin film, creating a plasma that generates a sodium vapor plume. A ∼1 μs FWHM dye laser beam tuned to 5890 Å is used for absorption measurement of the Na I resonant doublet by viewing parallel to the film surface. The dye laser light is coupled through a fiber to a spectrograph with a time-integrated charge-coupled-device camera. A two-dimensional mapping of the Na vapor density is obtained through absorption measurements at different spatial locations. Time-of-flight and Doppler broadening of the absorption with ∼0.1 Å spectral resolution indicate that the Na neutral vapor temperature is about 0.5-2 eV. Laser-induced fluorescence from ∼1×1012 cm-3 Na I 3s-3p lines observed with a streaked spectrograph provides a signal level sufficient for ∼±0.06 Å wavelength shift measurements in a mock-up of an ion diode experiment. © 1997 American Institute of Physics.

We find that significant polarization fatigue (> 90%) can be induced in SrBi2Ta2O9 (SET) thin films using (a) broad-band optical illumination combined with a bias near the switching threshold and (b) electric field cycling under broadband optical illumination. In the latter case, the extent of polarization fatigue increases with decreasing cycling voltage. In either case, the optically fatigued SET capacitors can be fully rejuvenated by applying a saturating dc bias with light or by electric field cycling without light, which suggests a field-assisted recovery mechanism. A similar behavior was observed in Pb(Zr,Ti)O3 (PZT) films with LSCO electrodes. Based on these results, we suggest that polarization fatigue in ferroelectrics is essentially a dynamic competition between domain wall pinning due to electronic charge trapping, and field-assisted unpinning of the domain walls. Thus, domain wall pinning is not necessarily absent in nominally fatigue-free systems. Instead, these systems are ones in which domain wall unpinning occurs at least as rapidly as any pinning. Factors which may affect the pinning and unpinning rates will be discussed.

We describe the application of the techniques of high pressure liquid chromatography (HPLC) to analyze and characterize various types of inorganic nanoclusters. Both metal and semiconductor nanoclusters were grown in inverse micelles and we demonstrate how the nanoclusters can be separated from the surfactants and other byproducts of the reaction by using a variety of HPLC columns. We also discuss passivation of the cluster surface to prevent aggregation. The HPLC columns separate the clusters based upon a combination of size exclusion and chemical affinity mechanisms and the optical properties of the purified clusters are determined on-line using a variety of detectors. These include a photodiode array for collecting absorbance spectra, a fluorescence detector to monitor luminesence, and a conductivity detector to monitor surface charge on the nanoclusters. We illustrate the analysis of nanoclusters using HPLC by showing data from semiconductor Si, MoS2 nanoclusters and Au nanoclusters. An extremely novel luminesence was observed from very small metal nanoclusters. © 1997 Acta Metallurgica Inc.

We have grown AlSb and AlAsxSb1 - x epitaxial layers by metal-organic chemical vapor deposition (MOCVD) using trimethylamine alane or ethyldimethylamine alane, triethylantimony, and arsine. These layers were successfully doped p-or n-type using diethylzinc or tetraethyltin, respectively. We examined the growth of AlAsxSb1 - x using temperatures of 500-600°C, pressures of 65-630 Torr, V/III ratios of 1-17, and growth rates of 0.3-2.7 μm/h in a horizontal quartz reactor. We have also fabricated gain-guided, injection lasers using AlAsxSb1 - x for optical confinement and a strained InAsSb/InAs multi-quantum well active region grown using MOCVD. In pulsed mode, the laser operated up to 210 K with an emission wavelength of 3.8-3.9 μm.

Micro-Electrical Mechanical Systems (MEMS) is an emerging technology with demonstrated potential for a wide range of applications including sensors and actuators for medical, industrial, consumer, military, automotive and instrumentation products. Failure analysis (FA) of MEMS is critically needed for the successful design, fabrication, performance analysis and reliability assurance of this new technology. Many devices have been examined using techniques developed for integrated circuit analysis, including optical inspection, scanning laser microscopy (SLM), scanning electron microscopy (SEM), focused ion beam (FIB) techniques, atomic force microscopy (AFM), infrared (lR) microscopy, light emission (LE) microscopy, acoustic microscopy and acoustic emission analysis. For example, the FIB was used to microsection microengines that developed poor performance characteristics. Subsequent SEM analysis clearly demonstrated the absence of wear on gear, hub, and pin joint bearing surfaces, contrary to expectations. Another example involved the use of infrared microscopy for thermal analysis of operating microengines. Hot spots were located, which did not involve the gear or hub, but indicated contact between comb structures which drive microengines. Voltage contrast imaging proved useful on static and operating MEMS in both the SEM and the FIB and identified electrostatic clamping as a potentially significant contributor to failure mechanisms in microengines. This work describes MEMS devices, FA techniques, failure modes, and examples of FA of MEMS.

We studied whether plasma-etching techniques can use standard screen-printed gridlines as etch masks to form self-aligned, patterned-emitter profiles on multicrystalline-silicon (mc-Si) cells from Solarex. We conducted an investigation of plasma deposition and etching processes on full-size mc-Si cells processed in commercial production lines, so that any improvements obtained would be immediately relevant to the PV industry. This investigation determined that reactive ion etching (RIE) is compatible with using standard, commercial, screen-printed gridlines as etch masks to form self-aligned, selectively doped emitter profiles. This process results in reduced gridline contact resistance when followed by plasma-enhanced chemical vapor deposition (PECVD) treatments, an undamaged emitter surface easily passivated by plasma-nitride, and a less heavily doped emitter between gridlines for reduced emitter recombination. This allows for heavier doping beneath the gridlines for even lower contact resistance, reduced contact recombination, and better bulk defect gettering. Our initial results found a statistically significant improvement of about half an absolute percentage point in cell efficiency when the self-aligned emitter etchback was combined with a PECVD-nitride surface passivation treatment. Some additional improvement in bulk diffusion length was observed when a hydrogen passivation treatment was used in the process. We attempted to gain additional benefits from using an extra-heavy phosphorus emitter diffusion before the gridlines were deposited. However, this required a higher plasma-etch power to etch back the deeper diffusion and keep the etch time reasonably short. The higher power etch may have damaged the surface and the gridlines so that improvement due to surface passivation and reduced gridline contact resistance was inhibited.

This paper is concerned with describing a damage mechanics formulation which provides for non-isotropic effects using a scalar damage variable. An investigation has been in progress for establishing the constitutive behavior of rock salt at long times and low to moderate confining pressures in relation to the possible use of excavated rooms in rock salt formations as repositories for nuclear waste. An important consideration is the effect of damage manifested principally by the formation of shear induced wing cracks which have a stress dependent orientation. The analytical formulation utilizes a scalar damage parameter, but is capable of indicating the non-isotropic dependence of inelastic straining on the stress state and the confining pressure. Also, the equations indicate the possibility of volumetric expansions leading to the onset of tertiary creep and eventually rupture if the damage variable reaches a critical value.

The interactions of CP-Ti and Ti-6Al-4V with investment molds containing alumina/silica and yttria/silica face coat systems were studied. "Containerless" melting in argon was employed and small test samples were made by drop casting into the molds. The effects of the face coat material and mold preheat temperatures on the thickness of the alpha case in the drop castings were evaluated with microhardness and microprobe measurements. It was found that the thickness of the alpha case was the same, whether a yttria/silica or alumina/silica face coat was used, indicating that the silica binder can reduce the apparent inertness of a more stable refractory, such as yttria. It was also found that the alloyed titanium castings had a thinner alpha case than those produced from CP-Ti, which suggests that the thickness of the alpha case depends on the crystal structure of the alloy during cooling from high temperatures. Furthermore, the small drop castings made in small yttria crucibles used as molds exhibited little or no alpha case.

The nuclear microprobe has proven to be a useful tool in radiation testing of integrated circuits. This paper reviews single event upset and ion beam induced charge collection imaging techniques, with special attention to damage-dependent effects. Comparisons of charge collection measurements with three-dimensional charge transport simulations of charge collection are then presented for isolated p-channel field effect transistors under conducting and non-conducting bias conditions.

This article attempts to review the progress achieved in the understanding of scaling and size effect in the failure of structures. Particular emphasis is placed on quasibrittle materials for which the size effect is important and complicated. After reflections on the long history of size effect studies, attention is focused on three main types of size effects, namely the statistical size effect due to randomness of strength, the energy release size effect, and the possible size effect due to fractality of fracture or microcracks. Definitive conclusions on the applicability of these theories are drawn. Subsequently, the article discusses the application of the known size effect law for the measurement of material fracture properties, and the modeling of the size effect by the cohesive crack model, nonlocal finite element models and discrete element models. Extensions to compression failure and to the rate-dependent material behavior are also outlined. The damage constitutive law needed for describing a microcracked material in the fracture process zone is discussed. Various applications to quasibrittle materials, including concrete, sea ice, fiber composites, rocks and ceramics are presented. There are 377 references included in this article. © 1997 American Society of Mechanical Engineers.

Two methods were examined for the fabrication of dielectric mirror masks. In the first method, a commercial laser mirror was patterned with photoresist and the dielectric film etched with ammonium bifluoride. The ammonium bifluoride etch showed strong kinetic anisotropy with the fastest etch rate in the vertical direction. However, horizontal etching still resulted in significant undercutting of the photomask. In the second method, a photoresist coated laser mirror was etched with an argon plasma. The argon plasma caused significant damage to the photoresist and underlying dielectric layer without adequate removal of the dielectric film in the open areas of the mask. Neither of the two methods examined were able to produce usable dielectric masks. During the course of this project, it was discovered that a foreign company, Balzers AG of Liechtenstein, had recently developed successful fabrication procedures for dielectric mirror masks. A mask purchased from Balzers for testing showed distinguishable pattern features down to 2 {mu}m in size. This mask was used in ablative projection etching experiments to form microstructures in Mylar polymer films. A thin film resistor pattern with 7.0 {mu}m wide lines was etched 5.4 {mu}m deep into a Mylar substrate. The etch pattern showed uniform linewidths but exhibited some thinning of the lines in areas where U-turns occurred. The ablative projection etching technique shows promise as a method for the rapid fabrication of contact masks in microstructuring applications.

A fatigue test of a wind turbine blade was conducted at the National Renewable Energy Laboratory. Acoustic emission monitoring of the test was performed, starting with the second loading level. The acoustic emission data showed that this load exceeded the strength of the blade. An oil can type of deformation was seen in two areas of the upper skin of the blade from the beginning of the second loading. One was near the blade root and the other was at about 35% of the span. The acoustic emission data indicated that no damage was taking place near the root, but in the deforming area at 35% span, damage occurred from the first cycles of the second load. The test was stopped after approximately one day, although no gross damage had occurred. Several weeks later the test was resumed. Gross damage occurred in approximately one half hour. The emission data showed evidence of a possible second damage site. © 1997, American Institute of Aeronautics and Astronautics, Inc.

Quartz crystal microbalances (QCMs) are piezoelectric thickness-shear-mode resonators where the resonant frequency has long been known to vary linearly with the mass of rigid layers on the surface when the device is in contact with air. This reports summarizes the results from a Laboratory Directed Research and Development effort to use an array of QCMs to measure and identify volatile organic compounds (VOCs) in water solutions. A total of nine polymer-coated QCMs were tested with varying concentrations of twelve VOCs while frequency and damping voltage were measured. Results from these experiments were analyzed using a Sandia-developed pattern recognition technique called visually empirical region of influence (VERI) developed at Sandia. The VERI analyses of data with up to 16% and 50% sensitivity drifts were carried out on an array with six signals obtained from five sensors. The results indicate that better than 98% and 88% correct chemical recognition is maintained for the 16% and 50% drifts, respectively. These results indicate a good degree of robustness for these sensor films.

Mid-infrared lasers grown by MOCVD with AlAsSb claddings and strained InAsSb active regions are reported. A 3.8-3.9 μm injection laser with a pseudomorphic InAsSb multiple quantum well active region lased at 210 K under pulsed operation. A semi-metal layer acts as an internal electron source for the injection laser. An optically pumped laser with an InAsSb/InAsP strained-layer superlattice active region was demonstrated at 3.7 μm, 240 K.

Ion implantation doping and isolation is expected to play an enabling role for the realization of advanced III-Nitride based devices. In fact, implantation has already been used to demonstrate n- and p-type doping of GaN with Si and Mg or Ca, respectively, as well as to fabricate the first GaN junction field effect transistor. Although these initial implantation studies demonstrated the feasibility of this technique for the III-Nitride materials, further work is needed to realize its full potential. After reviewing some of the initial studies in this field, we present new results for improved annealing sequences and defect studies in GaN. First, sputtered AlN is shown by electrical characterization of Schottky and Ohmic contacts to be an effective encapsulant of GaN during the 1100°C implant activation anneal. The AlN suppresses N-loss from the GaN surface and the formation of a degenerate n+-surface region that would prohibit Schottky barrier formation after the implant activation anneal. Second, we examine the nature of the defect generation and annealing sequence following implantation using both Rutherford Backscattering (RBS) and Hall characterization. We show that for a Si-dose of 1 × 1016 cm-2 50% electrical donor activation is achieved despite a significant amount of residual implantation-induced damage in the material.

The wide band gap group-III nitride materials continue to generate interest in the semiconductor community with the fabrication of green, blue, and ultraviolet light emitting diodes (LEDs), blue lasers, and high temperature transistors. Realization of more advanced devices requires pattern transfer processes which are well controlled, smooth, highly anisotropic and have etch rates exceeding 0.5 μm/min. The utilization of high-density chlorine-based plasmas including electron cyclotron resonance (ECR) and inductively coupled plasma (ICP) systems has resulted in improved etch quality of the group-III nitrides over more conventional reactive ion etch (RIE) systems.

Many applications of high temperature superconductors, HTS, require the presence of lattice defects in the material structure to suppress the motion of magnetic vortices and enhance the critical current density, Jc. The microstructure of Tl2Ba2CaCu2O8-δ (Tl-2212) thin films which have extended defects induced by high energy Au and Cu ion irradiation is studied using high resolution transmission electron microscopy, HRTEM, with slow scan digital imaging. In order to optimize the HTS properties and better analyze the consequent microstructural modification, the fluence is varied. At moderate fluences, resulting in approximately 4% reduction of the superconducting transition, large enhancements of Jc and vortex pinning potential are observed. The density and microstructure of isolated defects and surrounding structure will be discussed and compared to damage profiles calculated using the TRIM code. Correlation will be made between the HRTEM results and the changes in HTS properties.