Publications

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Experiments conducted with a set of reference diesel fuels in an optically accessible, compression-ignition engine have revealed a strong correlation between hydrocarbon (HC) emissions and the flame lift-off length at the end of the premixed burn (EOPMB), with increasing HC emissions associated with longer lift-off lengths. The correlation is largely independent of fuel properties and charge-gas O2 mole fraction, but varies with fuel-injection pressure. A transient, one-dimensional jet model was used to investigate three separate mechanisms that could explain the observed impact of lift-off length on HC emissions. Each mechanism relies on the formation of mixtures that are too lean to support combustion, or “overlean.” First, overlean regions can be formed after the start of fuel injection but before the end of the premixed burn. Second, during the mixing-controlled burn phase, longer lift-off lengths could increase the mass of fuel in overlean regions near the radial edge of the spray cone. Third, after the end of injection, a region of increased entrainment and mixing upstream of the lift-off length could cause late-injected fuel to become overlean. The model revealed a correlation between the lift-off length at EOPMB and overlean regions from the mixing-controlled burn that closely matched experimentally observed trends. HC emissions associated with overlean regions produced either before the end of the premixed burn or after the end of injection did not correspond as well to the experimental observations.

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Designers of direct-injection compression-ignition engines use a variety of strategies to improve the fuel/charge-gas mixture within the combustion chamber for increased efficiency and reduced pollutant emissions. Strategies include the use of high fuel-injection pressures, multiple injections, small injector orifices, flow swirl, long-ignition-delay conditions, and oxygenated fuels. This is the first journal publication on a new mixing-enhancement strategy for emissions reduction: ducted fuel injection. The concept involves injecting fuel along the axis of a small cylindrical duct within the combustion chamber, to enhance the mixture in the autoignition zone relative to a conventional free-spray configuration (i.e., a fuel spray that is not surrounded by a duct). The results described herein, from initial proof-of-concept experiments conducted in a constant-volume combustion vessel, show dramatically lower soot incandescence from ducted fuel injection than from free sprays over a range of charge-gas conditions that are representative of those in modern direct-injection compression-ignition engines.

Designers of direct-injection compression-ignition engines use a variety of strategies to improve the fuel/charge-gas mixture within the combustion chamber for increased efficiency and reduced pollutant emissions. Strategies include the use of high fuel-injection pressures, multiple injections, small injector orifices, flow swirl, long-ignition-delay conditions, and oxygenated fuels. This is the first journal publication on a new mixing-enhancement strategy for emissions reduction: ducted fuel injection. The concept involves injecting fuel along the axis of a small cylindrical duct within the combustion chamber, to enhance the mixture in the autoignition zone relative to a conventional free-spray configuration (i.e., a fuel spray that is not surrounded by a duct). The results described herein, from initial proof-of-concept experiments conducted in a constant-volume combustion vessel, show dramatically lower soot incandescence from ducted fuel injection than from free sprays over a range of charge-gas conditions that are representative of those in modern direct-injection compression-ignition engines.

Leaner lifted-flame combustion (LLFC) is a mixing-controlled combustion strategy for compression-ignition (CI) engines that does not produce soot because the equivalence ratio at the lift-off length is less than or equal to approximately two. In addition to completely preventing soot formation, LLFC can simultaneously control emissions of nitrogen oxides because it is tolerant to the use of exhaust-gas recirculation for lowering in-cylinder temperatures. Experiments were conducted in a heavy-duty CI engine that has been modified to provide optical access to the combustion chamber, to study whether LLFC is facilitated by an oxygenated fuel blend (T50) comprising a 1:1 mixture by volume of tri-propylene glycol mono-methyl ether with an ultra-low-sulfur #2 diesel emissions-certification fuel (CFA). Results from the T50 experiments are compared against baseline results using the CFA fuel without the oxygenate. Experimental measurements include crank-angle-resolved natural luminosity and chemiluminescence imaging. Dilution effects were studied by adding nitrogen and carbon dioxide to the intake charge. Initial experiments with a 2-hole fuel-injector tip achieved LLFC at low loads with the T50 fuel, and elucidated the most important operating parameters necessary to achieve LLFC. The strategy was then extended to more moderate loads by employing a 6-hole injector tip, where lowering the intake-manifold temperature, reducing the coolant temperature, and retarding the start-ofcombustion timing resulted in sustained LLFC at both 21% and 16% intake-oxygen mole fractions at loads greater than 5 bar gross indicated mean effective pressure. In contrast to the results with T50, LLFC was not achieved under any of the test conditions with CFA.

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Natural luminosity and chemiluminescence imaging diagnostics were employed to investigate if a 50/50 blend by volume of tripropylene-glycol monomethyl ether (TPGME) and ultra-low sulfur #2 diesel certification fuel (CF) could enable leaner-lifted flame combustion (LLFC), a non-sooting mode of mixing-controlled combustion associated with equivalence ratios below approximately 2. The experiments were performed in a single-cylinder heavy-duty optical compression-ignition engine at three injection pressures and three dilution levels. Results indicate that TPGME addition effectively eliminated engine-out smoke emissions by curtailing soot production and/or increasing soot oxidation during and after the end of fuel injection. TPGME greatly reduced soot luminosity when compared with neat CF, but did not enable LLFC because the equivalence ratios at the lift-off length, φ(H), never reached the non-sooting limit and incandescence from hot soot within the combustion chambered remained visible. Concerning other engine-out emissions, injection pressure influenced the effects of TPGME addition on NOx emissions. HC and CO emissions were higher compared to the baseline fuel, likely due to the lower net heat of combustion of TPGME and the need to limit fuel-injection duration for valid optical measurements.

The primary objectives of this work were to formulate, blend, and characterize a set of four ultralow-sulfur diesel surrogate fuels in quantities sufficient to enable their study in single-cylinder-engine and combustion-vessel experiments. The surrogate fuels feature increasing levels of compositional accuracy (i.e., increasing exactness in matching hydrocarbon structural characteristics) relative to the single target diesel fuel upon which the surrogate fuels are based. This approach was taken to assist in determining the minimum level of surrogate-fuel compositional accuracy that is required to adequately emulate the performance characteristics of the target fuel under different combustion modes. For each of the four surrogate fuels, an approximately 30 L batch was blended, and a number of the physical and chemical properties were measured. This work documents the surrogate-fuel creation process and the results of the property measurements.

In this study, elastic scattering was employed to investigate diesel fuel property effects on the liquid length (i.e., the maximum extent of in-cylinder liquid-phase fuel penetration) using select research fuels: an ultralow-sulfur #2 diesel emissions-certification fuel (CF) and four of the Coordinating Research Council (CRC) Fuels for Advanced Combustion Engines (FACE) diesel fuels (F1, F2, F6, and F8). The experiments were performed in a single-cylinder heavy-duty optical compression-ignition engine under time-varying, noncombusting conditions to minimize the influence of chemical heat release on the liquid-length measurement. The FACE diesel fuel and CF liquid lengths under combusting conditions were also predicted using Siebers scaling law and pressure data from previous work using the same fuels at similar in-cylinder conditions. The objective was to observe if the liquid length under noncombusting or combusting conditions provides additional insights into the relationships among the main fuel properties (i.e., cetane number (CN), the 90 vol % distillation recovery temperature (T90), and aromatic content) and smoke emissions. Results suggest that liquid-length values are best correlated to fuel distillation characteristics measured with ASTM D2887 (simulated distillation method). This work also studied the relationship between liquid length and lift-off length, H (i.e., distance from the fuel-injector orifice exit to the position where the standing premixed autoignition zone stabilizes during mixing-controlled combustion). Two possible cases were identified based on the relative magnitudes of liquid length under combusting conditions (Lc) and H. The low-CN fuels are representative of the first case, Lc < H, in which the fuel is always fully vaporized at H. The high-CN fuels are mostly representative of the second case, Lc ≥ H, in which there is still liquid fuel at H. Lc ≥ H would suggest higher smoke emissions, but there is not enough evidence in this work to support a compounding effect of a longer liquid length on top of the aromatic-content effect on smoke emissions for fuels with similar CN, supporting previous findings in the literature that lift-off length plays a more important role than liquid-length on diesel combustion. At the same time, the experimental results suggest a decrease in the fuel-jet spreading angle, i.e., a decrease in the entrainment rate into the jet at and downstream of H, under combusting conditions, that is not accounted for in the model used to predict the values of ø(H). As a result, Lc may be of interest for accurate predictions of ø(H), especially for combustion strategies designed to lower in-cylinder soot by operating near or below the nonsooting ø(H)-value (i.e., ø(H) - 2).

Ducted fuel injection (DFI) is a technique for lowering emissions (primarily soot emissions) from high-efficiency compression-ignition (CI) engines, as well as other devices employing the direct injection of fuel into a combustion chamber. The DFI concept was inspired by the cleaner burn that is created by premixing fuel and air in the tube of a Bunsen burner, which was created to reduce soot production common in burners of the period as stated by Kohn [American Chemical Society, 1949].

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An optically accessible heavy-duty diesel engine was used to investigate the impact of methyl decanoate (MD) on combustion and emissions. Specific goals of the study were to produce experimental data for validating engine combustion models using MD (a biodiesel surrogate), as well as to determine if MD could enable soot-free leaner-lifted flame combustion (LLFC), a mode of mixing-controlled combustion associated with equivalence ratios below approximately 2. An ultralow sulfur diesel certification fuel (CF) was used as the baseline fuel, and experiments were conducted at two fuel-injection pressures with three levels of charge-gas dilution; start of combustion and duration of fuel injection were held constant. In addition to conventional pressure-based and engine-out emissions measurements, exhaust laser-induced incandescence, in-cylinder natural luminosity, and in-cylinder chemiluminescence diagnostics were used to provide detailed insight into combustion processes. Results indicate that MD effectively eliminated soot emissions but that soot formation still occurred in-cylinder, with equivalence ratios at the flame lift-off length in excess of approximately 3. Nevertheless, the oxygen content of MD sufficiently limited soot formation and promoted soot oxidation such that very little soot remained at exhaust-valve open. Nitrogen oxides (NOx) emissions for MD relative to CF showed different trends depending on fuel-injection pressure, with distinct fuel effects influencing NOx formation depending on engine operating condition. Hydrocarbon (HC) and CO emissions were higher for MD compared to CF and corresponded to lower fuel-conversion and combustion efficiencies. These differences were attributed to the lower-load conditions of MD, resulting from its lower energy density and the need to limit fuel-injection duration to obtain valid lift-off length measurements.

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The goal of the Ducted Combustion Chamber project is to reduce or eliminate soot emissions from diesel engines.

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