Publications

Abstract not provided.

Reflective mirror facets for concentrating solar power (CSP) systems have stringent requirements on the surface slope accuracy in order to provide adequate system performance. This paper presents a tool that can fully characterize facets quickly enough for 100% inspection on a production line. A facet for a CSP system, specifically a dish concentrator has a parabolic design shape. This shape will concentrate near-parallel rays from the sun to a point (or a line for trough systems). Deviations of surface slope from the design shape impact the performance of the system, either losing power that misses the target or increasing peak fluxes to undesirable levels. During development or production, accurate knowledge of facet defects can lead to improvements to lower cost or improve performance. The reported characterization system, SOFAST (Sandia Optical Fringe Analysis Slope Tool), has a computer-connected camera that images the reflective surface, which is positioned so that it reflects an active target, such as an LCD screen, to the camera. A series of fringe patterns are displayed on the screen while images are captured. Using the captured information, the reflected target location of each pixel of mirror viewed can be determined, and thus through a mathematical transformation, a surface normal map can be developed. This is then fitted to the selected model equation, and the errors from design are characterized. While similar approaches have been explored, several key developments are presented here. The combination of the display, capture, and data reduction in one system allows rapid characterization. An “electronic boresight” approach is utilized to accommodate physical equipment positioning deviations, making the system insensitive to setup errors. Up to 1.5×10⁶ points are characterized on each facet. Finally, while prior automotive industry commercial systems resolve the data to shape determination, SOFAST concentrates on slope characterization and reporting, which is tailored to solar applications. SOFAST can be used for facet analysis during development. However, the real payoff is in production, where complete analysis is performed in about 10s. With optimized coding, this could be further reduced.

The Concentrating Solar Technologies Organization at Sandia National Laboratories has a long history of performing important research, development, and testing that has enabled the Concentrating Solar Power Industry to deploy full-scale power plants. Sandia continues to pursue innovative CSP concepts with the goal of reducing the cost of CSP while improving efficiency and performance. In this pursuit, Sandia has developed many tools for the analysis of CSP performance. The following capabilities document highlights Sandias extensive experience in the design, construction, and utilization of large-scale testing facilities for CSP and the tools that Sandia has created for the full characterization of heliostats. Sandia has extensive experience in using these tools to evaluate the performance of novel heliostat designs.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Sandia Optical Fringe Analysis Slope Tool (SOFAST) is a mirror facet characterization system based on fringe reflection technology that has been applied to dish and heliostat mirror facet development at Sandia National Laboratories and development partner sites. The tool provides a detailed map of mirror facet surface normals as compared to design and fitted surfaces. In addition, the surface fitting process provides insights into systematic facet slope characterization, such as focal lengths, tilts, and twist of the facet. In this paper, a preliminary analysis of the sensitivities of the facet characterization outputs to variations of SOFAST input parameters is presented. The results of the sensitivity analysis provided the basis for a linear uncertainty analysis which is also included here. Input parameters included hardware parameters and SOFAST setup variables. Output parameters included the fitted shape parameters (focal lengths and twist) and the residuals (typically called slope error). The study utilized empirical propagation of input parameter errors through facet characterization calculations to the output parameters, based on the measurement of an Advanced Dish Development System (ADDS) structural gore point-focus facet. Thus, this study is limited to the characterization of sensitivities of the SOFAST embodiment intended for dish facet characterization. With reasonably careful setup, SOFAST is demonstrated to provide facet focal length characterization within 0.5% of actual. Facet twist is accurate within ± 0.03 mrad/m. The local slope deviation measurement is accurate within ± 0.05 mrad, while the global slope residual is accurate within ± 0.005 mrad. All uncertainties are quoted with 95% confidence. Copyright © 2011 by ASME.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.