Publications

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We modified the design originally developed by Kuokkala's group to develop an automated high-temperature Kolsky compression bar for characterizing high-rate properties of 304L stainless steel at elevated temperatures. Additional features have been implemented to this high-temperature Kolsky compression bar for recrystallization investigation. The new features ensure a single loading on the specimen and precise time and temperature control for quenching to the specimen after dynamic loading. Dynamic compressive stress-strain curves of 304L stainless steel were obtained at 21, 204, 427, 649, and 871 °C (or 70, 400, 800, 1200, and 1600 °F) at the same constant strain rate of 332 s -1. The specimen subjected to specific time and temperature control for quenching after a single dynamic loading was preserved for investigating microstructure recrystallization. © 2012 EDP Sciences and Springer.

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Nowadays composite materials have been extensively utilized in many military and industrial applications. For example, the newest Boeing 787 uses 50% composite (mostly carbon fiber reinforced plastic) in production. However, the weak delamination strength of fiber reinforced composites, when subjected to external impact such as ballistic impact, has been always potential serious threats to the safety of passengers. Dynamic fracture toughness is a critical indicator of the performance from delamination in such impact events. Quasi-static experimental techniques for fracture toughness have been well developed. For example, end notched flexure (ENF) technique, which is illustrated in Fig. 1, has become a typical method to determined mode-II fracture toughness for composites under quasi-static loading conditions. However, dynamic fracture characterization of composites has been challenging. This has resulted in conflictive and confusing conclusions in regard to strain rate effects on fracture toughness of composites.

A new Kolsky tension bar has been re-designed and developed at Sandia National Laboratories, CA. The new design uses the concept that a solid striker is fired to impact an end cap attached to the open end of the gun barrel to generate dynamic tensile loading. The gun barrel here serves as part of the loading device. The incident bar that is connected to the gun barrel and the transmission bar follow the design similar to the Kolsky compression bar. The bar supporting and aligning systems are the same as those in the Kolsky compression bar design described by Song et al (2009 Meas. Sci. Technol. 20 115701). Due to the connection complication among the gun barrel, bars and specimen, stress-wave propagation in the new Kolsky tension bar system is comprehensively analyzed. Based on the stress-wave analysis, the strain gage location on the incident bar needs to be carefully determined. A highly precise laser-beam measurement system is recommended to directly measure the displacement of the incident bar end. Dynamic tensile characterization of a 4330-V steel using this new Kolsky tension bar is presented as an example. © 2011 IOP Publishing Ltd.

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Many ballistic fibers have been developed and utilized in soft body armors for military and law enforcement personnel. However, it is complex and challenging to evaluate the performance of ballistic resistance for the ballistic fibers. In applications, the fibers are subjected to high speed transverse impact by external objects. It is thus desirable to understand the dynamic response of the fibers under transverse impact. Transverse wave speed has been recognized a critical parameter for ballistic-resistant performance because a faster transverse wave speed dissipates the external impact energy more quickly. In this study, we employed split Hopkinson pressure bar (SHPB) and gas gun to conduct high-speed impact on a Kevlar fiber bundle in the transverse direction at different velocities. The deformation of the fiber bundle was photographed with high-speed digital cameras. Additional sensitive transducers were employed to provide more quantitative information of the fiber response during such a transverse impact. The experimental results were used for quantitative verification of current analytical models.

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There has been increasing demand to understand the stress-strain response as well as damage and failure mechanisms of materials under impact loading condition. Dynamic tensile characterization has been an efficient approach to acquire satisfactory information of mechanical properties including damage and failure of the materials under investigation. However, in order to obtain valid experimental data, reliable tensile experimental techniques at high strain rates are required. This includes not only precise experimental apparatus but also reliable experimental procedures and comprehensive data interpretation. Kolsky bar, originally developed by Kolsky in 1949 [1] for high-rate compressive characterization of materials, has been extended for dynamic tensile testing since 1960 [2]. In comparison to Kolsky compression bar, the experimental design of Kolsky tension bar has been much more diversified, particularly in producing high speed tensile pulses in the bars. Moreover, instead of directly sandwiching the cylindrical specimen between the bars in Kolsky bar compression bar experiments, the specimen must be firmly attached to the bar ends in Kolsky tensile bar experiments. A common method is to thread a dumbbell specimen into the ends of the incident and transmission bars. The relatively complicated striking and specimen gripping systems in Kolsky tension bar techniques often lead to disturbance in stress wave propagation in the bars, requiring appropriate interpretation of experimental data. In this study, we employed a modified Kolsky tension bar, newly developed at Sandia National Laboratories, Livermore, CA, to explore the dynamic tensile response of a 4330-V steel. The design of the new Kolsky tension bar has been presented at 2010 SEM Annual Conference [3]. Figures 1 and 2 show the actual photograph and schematic of the Kolsky tension bar, respectively. As shown in Fig. 2, the gun barrel is directly connected to the incident bar with a coupler. The cylindrical striker set inside the gun barrel is launched to impact on the end cap that is threaded into the open end of the gun barrel, producing a tension on the gun barrel and the incident bar.

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Composite materials, particularly fiber reinforced plastic composites, have been extensively utilized in many military and industrial applications. As an important structural component in these applications, the composites are often subjected to external impact loading. It is desirable to understand the mechanical response of the composites under impact loading for performance evaluation in the applications. Even though many material models for the composites have been developed, experimental investigation is still needed to validate and verify the models. It is essential to investigate the intrinsic material response. However, it becomes more applicable to determine the structural response of composites, such as a composite beam. The composites are usually subjected to out-of-plane loading in applications. When a composite beam is subjected to a sudden transverse impact, two different kinds of stress waves, longitudinal and transverse waves, are generated and propagate in the beam. The longitudinal stress wave propagates through the thickness direction; whereas, the propagation of the transverse stress wave is in-plane directions. The longitudinal stress wave speed is usually considered as a material constant determined by the material density and Young's modulus, regardless of the loading rate. By contrast, the transverse wave speed is related to structural parameters. In ballistic mechanics, the transverse wave plays a key role to absorb external impact energy [1]. The faster the transverse wave speed, the more impact energy dissipated. Since the transverse wave speed is not a material constant, it is not possible to be calculated from stress-wave theory. One can place several transducers to track the transverse wave propagation. An alternative but more efficient method is to apply digital image correlation (DIC) to visualize the transverse wave propagation. In this study, we applied three-pointbending (TPB) technique to Kolsky compression bar to facilitate dynamic transverse loading on a glass fiber/epoxy composite beam. The high-speed DIC technique was employed to study the transverse wave propagation.

There has been increasing demand to understand the stress-strain response as well as damage and failure mechanisms of materials under impact loading condition. Dynamic tensile characterization has been an efficient approach to acquire satisfactory information of mechanical properties including damage and failure of the materials under investigation. However, in order to obtain valid experimental data, reliable tensile experimental techniques at high strain rates are required. This includes not only precise experimental apparatus but also reliable experimental procedures and comprehensive data interpretation. Kolsky bar, originally developed by Kolsky in 1949 [1] for high-rate compressive characterization of materials, has been extended for dynamic tensile testing since 1960 [2]. In comparison to Kolsky compression bar, the experimental design of Kolsky tension bar has been much more diversified, particularly in producing high speed tensile pulses in the bars. Moreover, instead of directly sandwiching the cylindrical specimen between the bars in Kolsky bar compression bar experiments, the specimen must be firmly attached to the bar ends in Kolsky tensile bar experiments. A common method is to thread a dumbbell specimen into the ends of the incident and transmission bars. The relatively complicated striking and specimen gripping systems in Kolsky tension bar techniques often lead to disturbance in stress wave propagation in the bars, requiring appropriate interpretation of experimental data. In this study, we employed a modified Kolsky tension bar, newly developed at Sandia National Laboratories, Livermore, CA, to explore the dynamic tensile response of a 4330-V steel. The design of the new Kolsky tension bar has been presented at 2010 SEM Annual Conference [3]. Figures 1 and 2 show the actual photograph and schematic of the Kolsky tension bar, respectively. As shown in Fig. 2, the gun barrel is directly connected to the incident bar with a coupler. The cylindrical striker set inside the gun barrel is launched to impact on the end cap that is threaded into the open end of the gun barrel, producing a tension on the gun barrel and the incident bar.

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