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Considerations for the temperature stratification in a pre-burn constant-volume combustion chamber

Experimental Thermal and Fluid Science

Maes, Noud; Tagliante-Saracino, Fabien R.; Sim, Hyung S.; Meijer, Maarten; Manin, Julien L.; Pickett, Lyle M.

In recent years, the Engine Combustion Network (ECN) has developed as a worldwide reference for understanding and describing engine combustion processes, successfully bringing together experimental and numerical efforts. Since experiments and numerical simulations both target the same boundary conditions, an accurate characterization of the stratified environment that is inevitably present in experimental facilities is required. The difference between the core-, and pressure-derived bulk-temperature of pre-burn combustion vessels has been addressed in various previous publications. Additionally, thermocouple measurements have provided initial data on the boundary layer close to the injector nozzle, showing a transition to reduced ambient temperatures. The conditions at the start of fuel injection influence physicochemical properties of a fuel spray, including near nozzle mixing, heat release computations, and combustion parameters. To address the temperature stratification in more detail, thermocouple measurements at larger distances from the spray axis have been conducted. Both the temperature field prior to the pre-combustion event that preconditions the high-temperature, high-pressure ambient, as well as the stratification at the moment of fuel injection were studied. To reveal the cold boundary layer near the injector with a better spatial resolution, Rayleigh scattering experiments and thermocouple measurements at various distances close to the nozzle have been carried out. The impact of the boundary layers and temperature stratification are illustrated and quantified using numerical simulations at Spray A conditions. Next to a reference simulation with a uniform temperature field, six different stratified temperature distributions have been generated. These distributions were based on the mean experimental temperature superimposed by a randomized variance, again derived from the experiments. The results showed that an asymmetric flame structure arises in the computed results when the temperature stratification input is used. In these predictions, first-stage ignition is advanced by 24μs, while second-stage ignition is delayed by 11μs. At the same time a lift-off length difference between the top and the bottom of up to 1.1 mm is observed. Furthermore, the lift-off length is less stable over time. Given the shown dependency, the temperature data is made available along with the vessel geometry data as a recommended basis for future numerical simulations.

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Simultaneous high-speed formaldehyde PLIF and schlieren imaging of multiple injections from an ECN Spray D injector

ASME 2020 Internal Combustion Engine Division Fall Technical Conference, ICEF 2020

Maes, Noud; Sim, Hyung S.; Weiss, Lukas; Pickett, Lyle M.

The interaction of multiple injections in a diesel engine facilitates a complex interplay between freshly introduced fuel, previous combustion products, and overall combustion. To improve understanding of the relevant processes, high-speed Planar Laser-Induced Fluorescence (PLIF) with 355-nm excitation of formaldehyde and Polycyclic Aromatic Hydrocarbon (PAH) soot precursors is applied to multiple injections of n-dodecane from Engine Combustion Network Spray D, characterized by a converging 189-µm nozzle. High-speed schlieren imaging is applied simultaneously with 50-kHz PLIF excitation to visualize the spray structures, jet penetration, and ignition processes. For the first injection, formaldehyde (as an indicator of low-temperature chemistry) is first found in the jet periphery, after which it quickly propagates through the center of the jet, towards the jet head prior to high-temperature ignition. At second-stage ignition, downstream formaldehyde is consumed rapidly and upstream formaldehyde develops into a quasi-steady structure for as long as the momentum flux from the injector continues. Since the first injection in this work is relatively short, differences to a single long injection are readily observed, ultimately resulting in high-temperature combustion and PAH structures appearing farther upstream after the end of injection. For the second injection in this work, the first formaldehyde signal is significantly advanced because of the entrained high-temperature combustion products, and an obvious premixed burn event does not occur. The propensity for combustion recession after the end of the first injection changes significantly with ambient temperature, thereby affecting the level of interaction between the first- and second injection.

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Detailed measurements of transient two-stage ignition and combustion processes in high-pressure spray flames using simultaneous high-speed formaldehyde PLIF and schlieren imaging

Proceedings of the Combustion Institute

Sim, Hyung S.; Weiss, Lukas; Maes, Noud; Pickett, Lyle M.; Skeen, Scott A.

The low- and high-temperature ignition and combustion processes in a high-pressure spray flame of n-dodecane were investigated using simultaneous 50-kHz formaldehyde (HCHO) planar laser-induced fluorescence (PLIF) and 100-kHz schlieren imaging. PLIF measurements were facilitated through the use of a pulse-burst-mode Nd:YAG laser, and the high-speed HCHO PLIF signal was imaged using a non-intensified CMOS camera with dynamic background emission correction. The experiments were conducted in the Sandia constant-volume preburn vessel equipped with a new Spray A injector. The effects of ambient conditions on the ignition delay times of the two-stage ignition events, HCHO structures, and lift-off length values were examined. Consistent with past studies of traditional Spray A flames, the formation of HCHO was first observed in the jet peripheries where the equivalence ratio (Φ) is expected to be leaner and hotter and then grows in size and in intensity downstream into the jet core where Φ is expected to be richer and colder. The measurements showed that the formation and propagation of HCHO from the leaner to richer region leads to high-temperature ignition events, supporting the identification of a phenomenon called “cool-flame wave propagation” during the transient ignition process. Subsequent high-temperature ignition was found to consume the previously formed HCHO in the jet head, while the formation of HCHO persisted in the fuel-rich zone near the flame base over the entire combustion period.

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Spray penetration, combustion, and soot formation characteristics of the ECN Spray C and Spray D injectors in multiple combustion facilities

Applied Thermal Engineering

Maes, Noud; Skeen, Scott A.; Bardi, Michele; Fitzgerald, Russell P.; Malbec, Louis M.; Bruneaux, Gilles; Pickett, Lyle M.; Yasutomi, Koji; Martin, Glen

In a collaborative effort to identify key aspects of heavy-duty diesel injector behavior, the Engine Combustion Network (ECN) Spray C and Spray D injectors were characterized in three independent research laboratories using constant volume pre-burn vessels and a heated constant-pressure vessel. This work reports on experiments with nominally identical injectors used in different optically accessible combustion chambers, where one of the injectors was designed intentionally to promote cavitation. Optical diagnostic techniques specifically targeted liquid- and vapor-phase penetration, combustion indicators, and sooting behavior over a large range of ambient temperatures—from 850 K to 1100 K. Because the large-orifice injectors employed in this work result in flame lengths that extend well beyond the optical diagnostics’ field-of-view, a novel method using a characteristic volume is proposed for quantitative comparison of soot under such conditions. Further, the viability of extrapolating these measurements downstream is considered. The results reported in this publication explain trends and unique characteristics of the two different injectors over a range of conditions and serve as calibration targets for numerical efforts within the ECN consortium and beyond. Building on agreement for experimental results from different institutions under inert conditions, apparent differences found in combustion indicators and sooting behavior are addressed and explained. Ignition delay and soot onset are correlated and the results demonstrate the sensitivity of soot formation to the major species of the ambient gas (i.e., carbon dioxide, water, and nitrogen in the pre-burn ambient versus nitrogen only in the constant pressure vessel) when holding ambient oxygen volume percent constant.

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6 Results
6 Results