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A 1:4-scale model of a prestressed concrete containment vessel (PCCV), representative of a pressurized water reactor (PWR) plant in Japan, was constructed by NUPEC at Sandia National Laboratories from January 1997 through June, 2000. Concurrently, Sandia instrumented the model with nearly 1500 transducers to measure strain, displacement and forces in the model from prestressing through the pressure testing. The limit state test of the PCCV model, culminating in functional failure (i.e. leakage by cracking and liner tearing) was conducted in September, 2000 at Sandia National Laboratories. After inspecting the model and the data after the limit state test, it became clear that, other than liner tearing and leakage, structural damage was limited to concrete cracking and the overall structural response (displacements, rebar and tendon strains, etc.) was only slightly beyond yield. (Global hoop strains at the mid-height of the cylinder only reached 0.4%, approximately twice the yield strain in steel.) In order to provide additional structural response data, for comparison with inelastic response conditions, the PCCV model filled nearly full with water and pressurized to 3.6 times the design pressure, when a catastrophic rupture occurred preceded only briefly by successive tensile failure of several hoop tendons. This paper summarizes the results of these tests.

The purpose of the program is to investigate the response of representative scale models of nuclear containment to pressure loading beyond the design basis accident and to compare analytical predictions to measured behavior. This objective is accomplished by conducting static, pneumatic overpressurization tests of scale models at ambient temperature. This research program consists of testing two scale models: a steel containment vessel (SCV) model (tested in 1996) and a prestressed concrete containment vessel (PCCV) model, which is the subject of this paper.

The Nuclear Power Engineering Corporation of Japan and the US Nuclear Regulatory Commission Office of Nuclear Regulatory Research, are co-sponsoring and jointly funding a Cooperative Containment Research Program at Sandia National Laboratories, Albuquerque, New Mexico, USA. As a part of this program, a steel containment vessel model and contact structure assembly was tested to failure with over pressurization at Sandia on December 11--12, 1996. The steel containment vessel model was a mixed-scale model (1:10 in geometry and 1:4 in shell thickness) of a steel containment for an improved Mark-II Boiling Water Reactor plant in Japan. The contact structure, which is a thick, bell-shaped steel shell separated at a nominally uniform distance from the model, provides a simplified representation of features of the concrete reactor shield building in the actual plant. The objective of the internal pressurization test was to provide measurement data of the structural response of the model up to its failure in order to validate analytical modeling, to find its pressure capacity, and to observe the failure model and mechanisms.

Construction of a prestressed concrete containment vessel (PCCV) model is underway as part of a cooperative containment research program at Sandia National Laboratories. The work is co-sponsored by the Nuclear Power Engineering Corporation (NUPEC) of Japan and US Nuclear Regulatory Commission (NRC). Preliminary analyses of the Sandia 1:4 Scale PCCV Model have determined axisymmetric global behavior and have estimated the potential for failure in several areas, including the wall-base juncture and near penetrations. Though the liner tearing failure mode has been emphasized, the assumption of a liner tearing failure mode is largely based on experience with reinforced concrete containments. For the PCCV, the potential for shear failure at or near the liner tearing pressure may be considerable and requires detailed investigation. This paper examines the behavior of the PCCV in the region most susceptible to a radial shear failure, the wall-basemat juncture region. Prediction of shear failure in concrete structures is a difficult goal, both experimentally and analytically. As a structure begins to deform under an applied system of forces that produce shear, other deformation modes such as bending and tension/compression begin to influence the response. Analytically, difficulties lie in characterizing the decrease in shear stiffness and shear stress and in predicting the associated transfer of stress to reinforcement as cracks become wider and more extensive. This paper examines existing methods for representing concrete shear response and existing criteria for predicting shear failure, and it discusses application of these methods and criteria to the study of the 1:4 scale PCCV.

A series of static overpressurization tests of scale models of nuclear containment structures is being conducted by Sandia National Laboratories for the Nuclear Power Engineering Corporation of Japan and the U.S. Nuclear Regulatory Commission. At present, two tests are being planned: a test of a model of a steel containment vessel (SCV) that is representative of an improved, boiling water reactor (BWR) Mark II design; and a test of a model of a prestressed concrete containment vessel (PCCV). This paper discusses plans and the results of a preliminary investigation of the instrumentation of the PCCV model. The instrumentation suite for this model will consist of approximately 2000 channels of data to record displacements, strains in the reinforcing steel, prestressing tendons, concrete, steel liner and liner anchors, as well as pressure and temperature. The instrumentation is being designed to monitor the response of the model during prestressing operations, during Structural Integrity and Integrated Leak Rate testing, and during test to failure of the model. Particular emphasis has been placed on instrumentation of the prestressing system in order to understand the behavior of the prestressing strands at design and beyond design pressure levels. Current plans are to place load cells at both ends of one third of the tendons in addition to placing strain measurement devices along the length of selected tendons. Strain measurements will be made using conventional bonded foil resistance gages and a wire resistance gage, known as a {open_quotes}Tensmeg{close_quotes}{reg_sign} gage, specifically designed for use with seven-wire strand. The results of preliminary tests of both types of gages, in the laboratory and in a simulated model configuration, are reported and plans for instrumentation of the model are discussed.