Publications

Abstract not provided.

Abstract not provided.

Accurate prediction of ductile behavior of structural alloys up to and including failure is essential in component or system failure assessment, which is necessary for nuclear weapons alteration and life extensions programs of Sandia National Laboratories. Modeling such behavior requires computational capabilities to robustly capture strong nonlinearities (geometric and material), rate- dependent and temperature-dependent properties, and ductile failure mechanisms. This study's objective is to validate numerical simulations of a high-deformation crush of a stainless steel can. The process consists of identifying a suitable can geometry and loading conditions, conducting the laboratory testing, developing a high-quality Sierra/SM simulation, and then drawing comparisons between model and measurement to assess the fitness of the simulation in regards to material model (plasticity), finite element model construction, and failure model. Following previous material model calibration, a J₂ plasticity model with a microstructural BCJ failure model is employed to model the test specimen made of 304L stainless steel. Simulated results are verified and validated through mesh and mass-scaling convergence studies, parameter sensitivity studies, and a comparison to experimental data. The converged mesh and degree of mass-scaling are the mesh discretization with 140,372 elements, and a mass scaling with a target time increment of 1.0e-6 seconds and time step scale factor of 0.5, respectively. Results from the coupled thermal-mechanical explicit dynamic analysis are comparable to the experimental data. Simulated global force vs displacement (F/D) response predicts key points such as yield, ultimate, and kinks of the experimental F/D response. Furthermore, the final deformed shape of the can and field data predicted from the analysis are similar to that of the deformed can, as measured by 3D optical CMM scans and DIC data from the experiment.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

This report describes an experimental study to determine the mechanical behavior of the polyurethane rubber material that was used in the W80-4 MCC Shock/Breach Phase 1 test series. Compression experiments were conducted on cylindrical specimens over a wide range of loading rates to characterize the material over the range of strain rates that were experienced in the shock/breach testing. Additionally, specimen diameter was varied to determine the effect of confinement on the material response and was found to be significant. This data is used to populate a material model to enable accurate analyses and finite element simulations of the shock/breach test series.

Linear elastic fracture mechanics theory predicts a parabolic crack opening profile. However, direct observation of crack tip shape in situ for brittle materials is challenging due to the small size of the active crack tip region. By leveraging advances in optical microscopy techniques and using a soft brittle hydrogel material, we can measure crack geometry on the micron scale. For glasses and ceramics, expected crack opening displacements are on the order of nanometers. However, for hydrogels, we can achieve crack opening displacements on the order of hundreds of microns or larger while maintaining brittle fracture behavior. Knowing the elastic properties, we can use crack geometry to calculate the stress intensity factor, K, and energy release rate, G, during propagation. Assuming the gel is hyperelastic, we can also approximate the size of the nonlinear region ahead of the crack tip. Geometric measurement of fracture properties eliminates the need to measure complex boundary and loading conditions, allowing us to explore new methods of inducing crack propagation. Further, this allows us to define measures of fracture resistance in materials that do not fit the traditionally defined theories of fracture mechanics.

Abstract not provided.