Publications Details

Winglet Design for a Wind Turbine with an Additively Manufactured Blade Tip

Maniaci, David C.; Houck, Daniel; Cutler, James J.; Houchens, Brent C.

This paper describes the methodology of designing a replacement blade tip and winglet for a wind turbine blade to demonstrate the potential of additive-manufacturing for wind energy. The team will later field-demonstrate this additive-manufactured, system-integrated tip (AMSIT) on a wind turbine. The blade tip aims to reduce the cost of wind energy by improving aerodynamic performance and reliability, while reducing transportation costs. This paper focuses on the design and modeling of a winglet for increased power production while maintaining acceptable structural loads of the original Vestas V27 blade design. A free-wake vortex model, WindDVE, was used for the winglet design analysis. A summary of the aerodynamic design process is presented along with a case study of a specific design.