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LDRD final report on nonflammable deterrent materials

Ulibarri, Tamara A.

Dispensable materials, such as sticky foams and rigid polyurethane foams, have been used as access deterrent systems by DOE security since the 1970`s. While these have been very effective systems, they also have some intrinsic problems such as toxicity, flammability and a limited range of temperature in which they remain functional. Current trends to use less-than-lethal methods to gain advantage in military and civilian conflict scenarios demand that new and better deterrent materials be designed. The most effective sticky foam is a hydrocarbon-based material which is composed of high molecular weight polymers, low molecular weight tackifying agents, fire retardants and foam stabilizing surfactants. In order to expand and fully utilize sticky foam technology, a truly nonflammable analog is required. To this end, this work involves first generation development of silicone-based deterrent systems. Two basic types of silicone systems were evaluated. First, systems based on commercial resins were prepared using a variety of thixotropic materials, plasticizers and formulation strategies. Second, systems were prepared using in situ sol-gel techniques to rapidly promote gelation in blends of functionalized silicone polymers. The resulting materials were evaluated for their foamability using non-CFC foaming agents and found to be suitable for foam formation. The properties of these sticky materials can be tailored by virtue of the formulation flexibility; thus, they represent a new class of nontoxic, nonflammable deterrents with a wide temperature range of use.