Publications Details

Computational assessment of brittle fracture in glass-to-metal seals

Gullerud, Arne S.; Emery, John M.; Jamison, Ryan D.

Glass-to-metal seals are widely used in engineering applications, but are often plagued by cracking and loss of hermeticity despite design efforts to avoid these problems. Standard computational approaches typically rely on under-refined meshes and rule-of-thumb approaches that are not always effective. This paper investigates improvements to current practice in glass-to-metal seal design. First, material models with more extensive temperature dependence are used to enhance the accuracy of residual stress prediction. Second, a Weibull-statistics approach is adopted for the prediction of the likelihood of failure. These approaches are then applied to a simplified seal geometry. The paper demonstrates that the application of these methods, especially the Weibull-statistics approach, have difficulties that need to be addressed before this proposed set of approaches can be effectively used for seal design. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000. Copyright © 2010 by ASME.