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SIERRA Multimechanics Module: Aria Verification Manual - Version 5.26

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Carnes, Brian; Lamb, Justin M.; Crean, Jared C.

Presented in this document is a portion of the tests that exist in the Sierra Thermal/Fluids verification test suite. Each of these tests is run nightly with the Sierra/TF code suite and the results of the test checked under mesh refinement against the correct analytic result. For each of the tests presented in this document the test setup, derivation of the analytic solution, and comparison of the code results to the analytic solution is provided.

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SIERRA Low Mach Module: Fuego Verification Manual - Version 5.26

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Lamb, Justin M.; Crean, Jared C.

The SIERRA Low Mach Module: Fuego, henceforth referred to as Fuego, is the key element of the ASC fire environment simulation project. The fire environment simulation project is directed at characterizing both open large-scale pool fires and building enclosure fires. Fuego represents the turbulent, buoyantly-driven incompressible flow, heat transfer, mass transfer, combustion, soot, and absorption coefficient model portion of the simulation software.

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SIERRA Code Coupling Module: Arpeggio User Manual - Version 5.26

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Lamb, Justin M.; Crean, Jared C.

The SNL Sierra Mechanics code suite is designed to enable simulation of complex multiphysics scenarios. The code suite is composed of several specialized applications which can operate either in standalone mode or coupled with each other. Arpeggio is a supported utility that enables loose coupling of the various Sierra Mechanics applications by providing access to Framework services that facilitate the coupling.

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SIERRA Low Mach Module: Fuego Verification Manual - Version 5.24

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Lamb, Justin M.; Crean, Jared C.

The SIERRA Low Mach Module: Fuego, henceforth referred to as Fuego, is the key element of the ASC fire environment simulation project. The fire environment simulation project is directed at characterizing both open large-scale pool fires and building enclosure fires. Fuego represents the turbulent, buoyantly-driven incompressible flow, heat transfer, mass transfer, combustion, soot, and absorption coefficient model portion of the simulation software. Sierra/PMR handles the participating-media thermal radiation mechanics. This project is an integral part of the SIERRA multi-mechanics software development project. Fuego depends heavily upon the core architecture developments provided by SIERRA for massively parallel computing, solution adaptivity, and mechanics coupling on unstructured grids.

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Sierra/Aria Verification Manual – Version 5.24

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Carnes, Brian; Lamb, Justin M.; Crean, Jared C.

Presented in this document is a portion of the tests that exist in the Sierra Thermal/Fluids verification test suite. Each of these tests is run nightly with the Sierra/TF code suite and the results of the test checked under mesh refinement against the correct analytic result. For each of the tests presented in this document the test setup, derivation of the analytic solution, and comparison of the code results to the analytic solution is provided. This document can be used to confirm that a given code capability is verified or referenced as a compilation of example problems.

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SIERRA Code Coupling Module: Arpeggio User Manual - Version 5.24

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Lamb, Justin M.; Crean, Jared C.

The SNL Sierra Mechanics code suite is designed to enable simulation of complex multiphysics scenarios. The code suite is composed of several specialized applications which can operate either in standalone mode or coupled with each other. Arpeggio is a supported utility that enables loose coupling of the various Sierra Mechanics applications by providing access to Framework services that facilitate the coupling. More importantly Arpeggio orchestrates the execution of applications that participate in the coupling. This document describes the various components of Arpeggio and their operability. The intent of the document is to provide a fast path for analysts interested in coupled applications via simple examples of its usage.

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Sierra/Aria Verification Manual (V. 5.22)

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Carnes, Brian; Lamb, Justin M.

Presented in this document is a portion of the tests that exist in the Sierra Thermal/Fluids verification test suite. Each of these tests is run nightly with the Sierra/TF code suite and the results of the test checked under mesh refinement against the correct analytic result. For each of the tests presented in this document the test setup, derivation of the analytic solution, and comparison of the code results to the analytic solution is provided.

More Details

SIERRA Code Coupling Module: Arpeggio User Manual (V. 5.22)

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Lamb, Justin M.

The SNL Sierra Mechanics code suite is designed to enable simulation of complex multiphysics scenarios. The code suite is composed of several specialized applications which can operate either in standalone mode or coupled with each other. Arpeggio is a supported utility that enables loose coupling of the various Sierra Mechanics applications by providing access to Framework services that facilitate the coupling.

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SIERRA Code Coupling Module: Arpeggio User Manual (V.5.20)

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Lamb, Justin M.

The SNL Sierra Mechanics code suite is designed to enable simulation of complex multiphysics scenarios. The code suite is composed of several specialized applications which can operate either in standalone mode or coupled with each other. Arpeggio is a supported utility that enables loose coupling of the various Sierra Mechanics applications by providing access to Framework services that facilitate the coupling. More importantly Arpeggio orchestrates the execution of applications that participate in the coupling. This document describes the various components of Arpeggio and their operability. The intent of the document is to provide a fast path for analysts interested in coupled applications via simple examples of its usage.

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SIERRA Multimechanics Module: Aria Verification Manual (V.5.20)

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Carnes, Brian; Lamb, Justin M.

Presented in this document is a portion of the tests that exist in the Sierra Thermal/Fluids verification test suite. Each of these tests is run nightly with the Sierra/TF code suite and the results of the test checked under mesh refinement against the correct analytic result. For each of the tests presented in this document the test setup, derivation of the analytic solution, and comparison of the code results to the analytic solution is provided.

More Details

SIERRA Low Mach Module: Fuego Verification Manual (V.5.20)

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Lamb, Justin M.

The SIERRA Low Mach Module: Fuego, henceforth referred to as Fuego, is the key element of the ASC fire environment simulation project. The fire environment simulation project is directed at characterizing both open large-scale pool fires and building enclosure fires. Fuego represents the turbulent, buoyantly-driven incompressible flow, heat transfer, mass transfer, combustion, soot, and absorption coefficient model portion of the simulation software. Sierra/PMR handles the participating-media thermal radiation mechanics. This project is an integral part of the SIERRA multi-mechanics software development project. Fuego depends heavily upon the core architecture developments provided by SIERRA for massively parallel computing, solution adaptivity, and mechanics coupling on unstructured grids.

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Sierra/Aria Verification Manual – 5.18 Version

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Carnes, Brian; Lamb, Justin M.

Presented in this document is a portion of the tests that exist in the Sierra Thermal/Fluids verification test suite. Each of these tests is run nightly with the Sierra/TF code suite and the results of the test checked under mesh refinement against the correct analytic result. For each of the tests presented in this document the test setup, derivation of the analytic solution, and comparison of the code results to the analytic solution is provided. This document can be used to confirm that a given code capability is verified or referenced as a compilation of example problems.

More Details

SIERRA Low Mach Module: Fuego Verification Manual – 5.18 Version

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Lamb, Justin M.

The SIERRA Low Mach Module: Fuego, henceforth referred to as Fuego, is the key element of the ASC fire environment simulation project. The fire environment simulation project is directed at characterizing both open large-scale pool fires and building enclosure fires. Fuego represents the turbulent, buoyantly-driven incompressible flow, heat transfer, mass transfer, combustion, soot, and absorption coefficient model portion of the simulation software. Using MPMD coupling, Scefire and Nalu handle the participating-media thermal radiation mechanics. This project is an integral part of the SIERRA multi-mechanics software development project. Fuego depends heavily upon the core architecture developments provided by SIERRA for massively parallel computing, solution adaptivity, and mechanics coupling on unstructured grids.

More Details

SIERRA Code Coupling Module: Arpeggio User Manual - Version 5.18

Clausen, Jonathan; Brunini, Victor; Collins, Lincoln; Knaus, Robert C.; Kucala, Alec; Lin, Stephen E.; Matula, Neil R.; Moser, Daniel R.; Phillips, Malachi; Ransegnola, Thomas M.; Subia, Samuel R.; Vasyliv, Yaroslav V.; Voskuilen, Tyler; Smith, Timothy A.; Lamb, Justin M.

The SNL Sierra Mechanics code suite is designed to enable simulation of complex multiphysics scenarios. The code suite is composed of several specialized applications which can operate either in standalone mode or coupled with each other. Arpeggio is a supported utility that enables loose coupling of the various Sierra Mechanics applications by providing access to Framework services that facilitate the coupling. More importantly Arpeggio orchestrates the execution of applications that participate in the coupling. This document describes the various components of Arpeggio and their operability. The intent of the document is to provide a fast path for analysts interested in coupled applications via simple examples of its usage.

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Simulation of powder bed metal additive manufacturing microstructures with coupled finite difference-Monte Carlo method

Additive Manufacturing

Rodgers, Theron M.; Abdeljawad, Fadi; Moser, Daniel R.; Bays, Nathan R.; Carroll, J.D.; Jared, Bradley H.; Bolintineanu, Dan S.; Mitchell, John A.; Madison, Jonathan D.

Grain-scale microstructure evolution during additive manufacturing is a complex physical process. As with traditional solidification methods of material processing (e.g. casting and welding), microstructural properties are highly dependent on the solidification conditions involved. Additive manufacturing processes however, incorporate additional complexity such as remelting, and solid-state evolution caused by subsequent heat source passes and by holding the entire build at moderately high temperatures during a build. We present a three-dimensional model that simulates both solidification and solid-state evolution phenomena using stochastic Monte Carlo and Potts Monte Carlo methods. The model also incorporates a finite-difference based thermal conduction solver to create a fully integrated microstructural prediction tool. The three modeling methods and their coupling are described and demonstrated for a model study of laser powder-bed fusion of 300-series stainless steel. The investigation demonstrates a novel correlation between the mean number of remelting cycles experienced during a build, and the resulting columnar grain sizes.

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Born Qualified Grand Challenge LDRD Final Report

Roach, Robert A.; Argibay, Nicolas; Allen, Kyle; Balch, Dorian K.; Beghini, Lauren L.; Bishop, Joseph E.; Boyce, Brad L.; Brown, Judith A.; Burchard, Ross L.; Chandross, Michael E.; Cook, Adam W.; Diantonio, Christopher; Dressler, Amber D.; Forrest, Eric C.; Ford, Kurtis; Ivanoff, Thomas; Jared, Bradley H.; Johnson, Kyle L.; Kammler, Daniel; Koepke, Joshua R.; Kustas, Andrew B.; Lavin, Judith M.; Leathe, Nicholas S.; Lester, Brian T.; Madison, Jonathan D.; Mani, Seethambal; Martinez, Mario J.; Moser, Daniel R.; Rodgers, Theron M.; Seidl, D.T.; Brown-Shaklee, Harlan J.; Stanford, Joshua; Stender, Michael; Sugar, Joshua D.; Swiler, Laura P.; Taylor, Samantha; Trembacki, Bradley L.

This SAND report fulfills the final report requirement for the Born Qualified Grand Challenge LDRD. Born Qualified was funded from FY16-FY18 with a total budget of ~$13M over the 3 years of funding. Overall 70+ staff, Post Docs, and students supported this project over its lifetime. The driver for Born Qualified was using Additive Manufacturing (AM) to change the qualification paradigm for low volume, high value, high consequence, complex parts that are common in high-risk industries such as ND, defense, energy, aerospace, and medical. AM offers the opportunity to transform design, manufacturing, and qualification with its unique capabilities. AM is a disruptive technology, allowing the capability to simultaneously create part and material while tightly controlling and monitoring the manufacturing process at the voxel level, with the inherent flexibility and agility in printing layer-by-layer. AM enables the possibility of measuring critical material and part parameters during manufacturing, thus changing the way we collect data, assess performance, and accept or qualify parts. It provides an opportunity to shift from the current iterative design-build-test qualification paradigm using traditional manufacturing processes to design-by-predictivity where requirements are addressed concurrently and rapidly. The new qualification paradigm driven by AM provides the opportunity to predict performance probabilistically, to optimally control the manufacturing process, and to implement accelerated cycles of learning. Exploiting these capabilities to realize a new uncertainty quantification-driven qualification that is rapid, flexible, and practical is the focus of this effort.

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Changing the Engineering Design & Qualification Paradigm in Component Design & Manufacturing (Born Qualified)

Roach, Robert A.; Bishop, Joseph E.; Jared, Bradley H.; Keicher, David; Cook, Adam W.; Whetten, Shaun R.; Forrest, Eric C.; Stanford, Joshua; Boyce, Brad L.; Johnson, Kyle L.; Rodgers, Theron M.; Ford, Kurtis; Martinez, Mario J.; Moser, Daniel R.; Van Bloemen Waanders, Bart; Chandross, Michael E.; Abdeljawad, Fadi F.; Allen, Kyle; Stender, Michael; Beghini, Lauren L.; Swiler, Laura P.; Lester, Brian T.; Argibay, Nicolas; Brown-Shaklee, Harlan J.; Kustas, Andrew B.; Sugar, Joshua D.; Kammler, Daniel; Wilson, Mark A.

Abstract not provided.

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