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The new quality philosophy and management's role

Narath, A.

This talk is about leadership. Leaders are people at every level in an organization who believe in change and are energized by it. They understand the difficult realities of competitive existence. They motivate and challenge. They provide positive reinforcement -- but are never satisfied with their achievements because opportunities for further improvement are never exhausted. Today, leadership is more important than ever because operating environments are changing at an unprecedented rate. The causes are geopolitical, economic, technological, etc. In fact, everything we know about nature tells us that change is inevitable. History shows quite clearly that human progress is not possible without change. Yet, humans crave stability and permanence. As a consequence, success often leads to complacency. But, demise is inevitable for those who protect the status quo. There exists a growing national awareness that global competitive pressures are forcing on American industry the need for ever higher levels of performance. And, similar forces are necessitating improved performance in DOE's nuclear weapons complex. Today, quality takes on a much larger meaning than it has traditionally. It is attention to cost, schedule and product performance that characterize the modern Quality ethic. This paper discusses the manager's role and the new Quality philosophy. 11 figs.

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Structural analysis of a reflux pool-boiler solar receiver

Hoffman, Edward L.

Coupled thermal-structural finite element calculations of a reflux pool-boiler solar receiver were performed to characterize the operating stresses and to address issues affecting the service life of the receiver. Analyses performed using shell elements provided information for receiver material selection and design optimization. Calculations based on linear elastic fracture mechanics principles were performed using continuum elements to assess the vulnerability of a seam-weld to fatigue crack growth. All calculations were performed using ABAQUS, a general purpose finite element code, and elements specifically formulated for coupled thermal-structural analysis. Two materials were evaluated: 316L SS and Haynes 230 alloys. The receiver response was simulated for a combination of structural and thermal loads that represent the startup and operating conditions of the receiver. For both materials, maximum stresses in the receiver developed shortly after startup due to uneven temperature distribution across the receiver surface. The largest effective stress was near yield in the 316L SS receiver and below 39 percent of yield in the Haynes 230 receiver. The calculations demonstrated that stress reductions of over 25 percent could be obtained by reducing the aft dome thickness to one closer to the absorber. The fatigue calculations demonstrated that the stress distribution near the seam-weld notch depends primarily on the structural load created by internal pressurization of the receiver rather than the thermal, indicating that the thermal loads can be neglected when assessing the stress intensity near the seam-weld notch. The stress intensity factor, computed using the J-integral method and crack opening-displacement field equations, was significantly below the fatigue threshold for most steels. The calculations indicated that the weld notch was always loaded in compression, a condition which is not conducive to fatigue crack growth. 15 refs., 30 figs., 3 tabs.

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Authentication of byte sequences

Stearns, S.D.

Algorithms for the authentication of byte sequences are described. The algorithms are designed to authenticate data in the Storage, Retrieval, Analysis, and Display (SRAD) Test Data Archive of the Radiation Effects and Testing Directorate (9100) at Sandia National Laboratories, and may be used in similar situations where authentication of stored data is required. The algorithms use a well-known error detection method called the Cyclic Redundancy Check (CRC). When a byte sequence is authenticated and stored, CRC bytes are generated and attached to the end of the sequence. When the authenticated data is retrieved, the authentication check consists of processing the entire sequence, including the CRC bytes, and checking for a remainder of zero. The error detection properties of the CRC are extensive and result in a reliable authentication of SRAD data.

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The depth of the oil/brine interface and crude oil leaks in SPR caverns

Heffelfinger, Grant S.

Monitoring wellhead pressure evolution is the best method of detecting crude oil leaks in SPR caverns while oil/brine interface depth measurements provide additional insight. However, to fully utilize the information provided by these interface depth measurements, a thorough understanding of how the interface movement corresponds to cavern phenomena, such as salt creep, crude oil leakage, and temperature equilibration, as well as to wellhead pressure, is required. The time evolution of the oil/brine interface depth is a function of several opposing factors. Cavern closure due to salt creep and crude oil leakage, if present, move the interface upward. Brine removal and temperature equilibration of the oil/brine system move the interface downward. Therefore, the relative magnitudes of these factors determine the net direction of interface movement. Using a mass balance on the cavern fluids, coupled with a simplified salt creep model for closure in SPR caverns, the movement of the oil/brine interface has been predicted for varying cavern configurations, including both right-cylindrical and carrot-shaped caverns. Three different cavern depths and operating pressures have been investigated. In addition, the caverns were investigated at four different points in time, allowing for varying extents of temperature equilibration. Time dependent interface depth changes of a few inches to a few feet were found to be characteristic of the range of cases studied. 5 refs, 19 figs., 1 tab.

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Aging predictions in nuclear power plants: Crosslinked polyolefin and EPR cable insulation materials

Gillen, Kenneth T.

In two earlier reports, we derived a time-temperature-dose rate superposition methodology, which, when applicable, can be used to predict cable degradation versus dose rate, temperature and exposure time. This methodology results in long-term predictive capabilities at the low dose rates appropriate to ambient nuclear power plant aging environments. The methodology was successfully applied to numerous important cable materials used in nuclear applications and the extrapolated predictions were verified by comparisons with long-term (7 to 12 year) results for similar or identical materials aged in nuclear environments. In this report, we test the methodology on three crosslinked polyolefin (CLPO) and two ethylene propylene rubber (EPR) cable insulation materials. The methodology applies to one of the CLPO materials and one of the EPR materials, allowing predictions to be made for these materials under low dose-rate, low temperature conditions. For the other materials, it is determined that, at low temperatures, a decrease in temperature at a constant radiation dose rate leads to an increase in the degradation rate for the mechanical properties. Since these results contradict the fundamental assumption underlying time-temperature-dose rate superposition, this methodology cannot be applied to such data. As indicated in the earlier reports, such anomalous results might be expected when attempting to model data taken across the crystalline melting region of semicrystalline materials. Nonetheless, the existing experimental evidence suggests that these CLPO and EPR materials have substantial aging endurance for typical reactor conditions. 28 refs., 26 figs., 3 tabs.

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A coupled mechanical/hydrologic model for WIPP shaft seals

Ehgartner, Brian L.

Effective sealing of the Waste Isolation Pilot Plant (WIPP) shafts will be required to isolate defense-generated transuranic wastes from the accessible environment. Shafts penetrate water-bearing hard rock formations before entering a massive creeping-salt formation (Salado) where the WIPP is located. Short and long-term seals are planned for the shafts. Short-term seals, a composite of concrete and bentonite, will primarily be located in the hard rock formations separating the water-bearing zones from the Salado Formation. These seals will limit water flow to the underlying long-term seals in the Salado. The long-term seals will consist of lengthly segments of initially unsaturated crushed salt. Creep closure of the shaft will consolidate unsaturated crushed salt, thereby reducing its permeability. However, water passing through the upper short-term seals and brine inherent to the salt host rock itself will eventually saturate the crushed salt and consolidation could be inhibited. Before saturating, portions of the crushed salt in the shafts are expected to consolidate to a permeability equivalent to the salt host rock, thereby effectively isolating the waste from the overlying water-bearing formations. A phenomenological model is developed for the coupled mechanical/hydrologic behavior of sealed WIPP shafts. The model couples creep closure of the shaft, crushed salt consolidation, and the associated reduction in permeability with Darcy's law for saturated fluid flow to predict the overall permeability of the shaft seal system with time. 17 refs., 6 figs., 1 tab.

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Crude oil sampling in SPR caverns: The development of an improved program via field and laboratory investigations

Heffelfinger, Grant S.

The Strategic Petroleum Reserve (SPR), a 600 million barrel crude oil reserve stored primarily in caverns leached in Gulf Coast salt domes, is maintained by the US Department of Energy (DOE). As part of a continuing program to monitor and characterize changes in the oil stored in the reserve, SPR caverns are periodically sampled at varying depths. Several different kinds of samples are withdrawn including pressurized samples, which enable a determination of the oil's vapor pressure and gas/oil ratio. These two parameters are particularly important to drawdown strategies because if the oil contains significant amounts of gas (therefore having a high vapor pressure and gas/oil ratio), additional equipment and decreased removal rates may be required during drawdown. Past pressurized sampling data was wrought with inconsistencies due to improper pressurized sampling and sample analysis techniques. This report documents the findings of an investigation taken to determine the source of the problems in the existing pressurized sampling and sample analysis methods and to establish reliable and cost effective methods of performing these tasks. In particular, flow-through pressurized sampling technology was found to be the most appropriate method of obtaining reliable samples. The gravity transfer method was found to be the most reliable method of moving the sample from the flow-through tool to a transportation container. In regards to sample analysis, it is recommended that gas chromatography replace the antiquated Podbielniak method, that the gas/oil ratio be measured via standard techniques rather than calculated using equations of state, and that a standard method be used to measure the sample's vapor pressure in a constant temperature PVT cell. 24 refs., 33 figs.

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Evaluation of the role of threshold pressure in controlling flow of waste-generated gas into bedded salt at the Waste Isolation Pilot Plant

Davies, Peter B.

Anoxic corrosion and microbial degradation of contact-handled transuranic waste may produce sufficient quantities of gas over a long time period to generate high pressure in the disposal rooms at the Waste Isolation Pilot Plant (WIPP) repository. Dissipation of pressure by outward gas flow will be inhibited by the low permeability of the surrounding rock and by capillary forces that resist gas penetration into this water-saturated rock. Threshold pressure is the gas pressure required to overcome capillary resistance to initial gas penetration and to the development of interconnected gas pathways that would outward gas flow. The primary objectives of this study are to estimate the magnitude of threshold pressure in the bedded salt that surrounds the WIPP repository and to evaluate the role this parameter plays in controlling the outward flow of waste-generated gas. 54 refs., 9 figs., 4 tabs.

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Structural testing of the Los Alamos National Laboratory Heat Source/Radioisotopic Thermoelectric Generator shipping container

Bronowski, D.R.; Madsen, M.M.

The Heat Source/Radioisotopic Thermoelectric Generator shipping container is a Type B packaging design currently under development by Los Alamos National Laboratory. Type B packaging for transporting radioactive material is required to maintain containment and shielding after being exposed to the normal and hypothetical accident environments defined in Title 10 Code of Federal Regulations Part 71. A combination of testing and analysis is used to verify the adequacy of this package design. This report documents the test program portion of the design verification, using several prototype packages. Four types of testing were performed: 30-foot hypothetical accident condition drop tests in three orientations, 40-inch hypothetical accident condition puncture tests in five orientations, a 21 psi external overpressure test, and a normal conditions of transport test consisting of a water spray and a 4 foot drop test. 18 refs., 104 figs., 13 tabs.

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Some high voltage dc breakdown properties of thick film circuits on alumina

Dybwad, G.L.

This report describes high voltage dc breakdown tests on various PtAu and Au thick film hybrid microcircuits on alumina (Al{sub 2}O{sub 3}). Samples were prepared with current thick film design and manufacturing rules. The purpose was to determine the voltage margins between current design rules and typical applied voltages on real circuits. We also analyzed what happened during a breakdown event. We used a versatile computer-controlled test set to obtain breakdown data. This showed that design conductors 10 mil wide with equal design spaces on alumina and coated with a fired protective glaze (DuPont 9137) had the highest breakdown values (2700 Vdc). Bare design circuits and Au conductor crossover features had a lower breakdown value (1400 to 1600 Vdc). Both these values are well above logic circuit applied voltages ({le}50v). This may account for the excellent field performance obtained to date. Ambient humidity changes to 43% R.H. and voltage rise rates between 3 and 2300 V/sec had little influence on breakdown values ({le}200 Vdc). Voltage breakdown values were little influenced by our two geometries: point-to-line samples which simulated corners and long parallel line samples. Breakdown behaved like a spark in air rather than an arc. Breakdown in glaze went through it to air rather than along the glaze/alumina interface. The spark was found to be similar to lightning in that it consisted of a string of current pulses lasting a total of 1 to 2 seconds. Spark locations were from surface asperities or defects near but not at the point of minimum optically measured separation. Hence, we found that circuits made using current design rules for hybrid microcircuit manufacture are adequate or conservative as regards safe margins against logic voltage dc breakdown to the extent studied here. 13 refs., 19 figs.

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SANDAC V computer electromagnetic interface characteristics: Problems and solutions. [Sandia Airborne Computer (SANDAC)]

Russell, G.A.

Electromagnetic Interference (EMI) problems have resulted in the redesign of the SANDAC V computer case and shielding of its connecting cables. In this report are detailed discussions on the use of computer models and of the tests performed to solve the EMI problems. Included is documentation on the specific changes made to the SANDAC V computer case and the shielding done on the connecting cables. Also documented are the current EMI capabilities relative to MIL Std. 461.

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Performance indicator report, first quarter, CY 1991: Sandia National Laboratories

Conway, E.

This report represents the first quarterly submittal of data by Sandia National Laboratories (SNL) for the Department Of Energy (DOE) Headquarters Performance Indicator Program. Secretary of Energy Notice (SEN-29-91) directed that a Department-wide uniform systems of Performance Indicators (PIs) for trending and analyzing operational data to help assess and support progress in improving performance and in strengthening line management control of operations relating to environmental, safety, and health activities'' be developed. Trending and analysis of data depicting the performance of facilities is an essential element in creating a culture of continuous improvement,'' where performance gains are maintained and deteriorating environmental, safety, and health conditions are identified early. In addition, good practices that can benefit other DOE operations areas should be identified. The program defines 21 Pi's grouped into four broad areas: (1) personnel safety; (2) operational incidents; (3) environmental releases (normal operations); and (4) management (including waste generation). SNL is required to submit data on 21 PIs for four facilities/reporting elements that were selected by DOE at Albuquerque and Livermore. 31 figs.

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An analysis of parameters affecting slapdown of transportation packages

Bergmann, V.L.; Ammerman, D.J.

In the certification of packages for transport of radioactive material, the issue of slapdown must be addressed. Slapdown is a secondary impact of the body caused by rotational accelerations induced during eccentric primary impact. In this report, several parameters are evaluated that affect slapdown severity of packages for the transport of nuclear material. The nose and tail accelerations in a slapdown event are compared to those experienced by the same cask in a side-drop configuration, in which there is no rotation, for a range of initial impact angles, impact limiter models, and friction coefficients for two existing cask geometries. In some cases, the rotation induced during a shallow-angle impact is sufficient to cause accelerations at the tail during secondary impact to be greater than those at the nose during initial impact. Furthermore, both nose and tail accelerations are often greater than the side-on accelerations. The results described here have been calculated using the code SLAPDOWN, which approximates the impact response of deformable bodies. Finally, SLAPDOWN has been used to estimate the coefficient of friction acting at the nose and tail for one particular cask during one specific slapdown drop test by comparison of results with experimental data. 2 refs., 16 figs., 3 tabs.

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General implementation of thin-slot algorithms into the finite-difference time-domain code, TSAR, based on a slot data file

Riley, Douglas J.

Two methods for modeling arbitrary narrow apertures in finite- difference time-domain (FDTD) codes are presented in this paper. The first technique is based on the hybrid thin-slot algorithm (HTSA) which models the aperture physics using an integral equation approach. This method can model slots that are narrow both in width and depth with regard to the FDTD spatial cell, but is restricted to planar apertures. The second method is based on a contour technique that directly modifies the FDTD equations local to the aperture. The contour method is geometrically more flexible than the HTSA, but the depth of the aperture is restricted to the actual FDTD mesh. A technique to incorporate both narrow-aperture algorithms into the FDTD code, TSAR, based on a slot data file'' is presented in this paper. Results for a variety of complex aperture contours are provided, and limitations of the algorithms are discussed.

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Feasibility study of a 200 ampere battery

Baldwin, A.R.

The results of a Sandia National Laboratories program to design and develop a high-current thermal battery for the Hypersonic Weapons Technology Program are presented. The feasibility of a 200 A, 150 s, 12 Vdc primary battery was demonstrated under ambient conditions. New header feedthrough design concepts were used, and new internal current collectors and internal power leads were considered. The Li(Si)/LiBr-LiCl-LiF/FeS{sub 2} electrochemical system has shown exceptional performance at the high-current operation conditions. A high-rate Zinc/Silver Oxide secondary cell was also evaluated, and the results are presented in this report. These cells exhibited excellent high-rate discharge performance. 5 refs., 19 figs., 8 tabs.

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Technical summary of the Performance Assessment Calculational Exercises for 1990 (PACE-90); Volume 1, ``Nominal configuration`` hydrogeologic parameters and calculational results: Yucca Mountain Site Characterization Project

Barnard, R.

A Performance Assessment Calculational Exercise for 1990 (PACE-90) was coordinated by the Yucca Mountain Site Characterization Project Office for a total-system performance-assessment problem. The primary objectives of the exercise were to develop performance-assessment computational capabilities of the Yucca Mountain Project participates and to aid in identifying critical elements and processes associated with the calculation. The problem defined for PACE-90 was simulation of a ``nominal case`` groundwater flow and transport of a selected group of radionuclides through a portion of Yucca Mountain. Both 1-D and 2-D calculations were run for a modeling period of 100,000 years. The nuclides used, {sup 99}Tc, {sup 135}Cs, {sup 129}I, and {sup 237}Np, were representative of ``classes`` of long-lived nuclides expected to be present in the waste inventory. Movement of the radionuclides was simulated through a detailed hydrostratigraphy developed from Yucca Mountain data specifically for this exercise. The results showed that, for the specified conditions with the conceptual models used in the problem, no radioactive contamination reached the water table, 230 m below the repository. However, due to the unavailability of sufficient site-specific data, the results of this exercise cannot be considered a comprehensive total-system- performance assessment of the Yucca Mountain site as a high-level- waste repository. 46 refs., 94 figs., 19 tabs.

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Hydrogen Reactions with Dangling Bonds in Si and Si-SiO2 Structures

Myers, S.M.; Brower, K.L.; Follstaedt, D.M.; Richards, P.M.; Stein, H.J.; Wampler, W.R.

Hydrogen is highly mobile in Si and vitreous SiO2, and it reacts strongly with dangling bonds residing on Si and O atoms. These interactions have important consequences for metal-oxide- semiconductor structures, with noteworthy effects including the passivation of electrically active defects, mediation of radiation sensitivity, chemical passivation of etched Si surfaces, and still poorly understood effects on epitaxial growth from H-containing media. Despite the significance of these H reactions, fundamental understanding of them has remained seriously deficient; the H bonding energies have been known semiquantitatively at best, and the detailed reaction paths and rate-determining energetics of intermediate states have remained largely speculative. We are addressing these issues through a coordinated program of experiment and theory with the goal of a unified, quantitatively predictive understanding.

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Donor Formation Under Hydrogen Plasma Exposure and Ion Implantation

Stein, Herman J.

Results have been obtained on hydrogen dose, dose rate and substrate temperature dependence for hydrogen-assisted thermal donor formation in Czochralski Si. The study combined ion implantation and hydrogen plasma exposure to inject hydrogen, and infrared absorption and spreading resistance probe measurements to detect the donors. Near surface donor concentrations increase with dose and temperature between 350 and 400°C. The penetration depth for thermal donor formation exhibits a $\sqrt{t}$ dependence, and a thermal activation energy of 1.5 ± 0.2 eV.

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Adhesion Between CVD Diamond Films and Tungsten

Peebles, Diane E.

Adhesion between diamond films synthesized by a CVD method and tungsten has been investigated by a scratch and pull testing methods. Diamond films have been deposited at temperatures from 1173 to 1323 K with a growth rate ranging from 0.2 to 0.45 μm/hour. The films are highly crystalline and are dominated by (100) faces at low temperatures, changing to (111) at higher temperatures. Grain size and residual stress in the films increases with increasing deposition temperature. X-ray diffraction shows the expected diamond diffraction peaks plus peaks attributed to WC and W2C. Raman spectroscopy shows a sharp diamond band for all of the films, with a small broad peak, attributed to amorphous carbon. There is no distinct correlation between diamond/amorphous carbon intensity with deposition temperature. Scratch adhesion testing shows the expected failure mode for brittle coatings, but can not be quantified because of severe degradation of the diamond stylus tip. Sebastion pull testing shows that the failure mode of the films correlates with deposition temperature, but specific adhesion strength values do not. Efforts are continuing to correlate adhesion strength with deposition and structural parameters of the diamond films.

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Backward iteration in a rational interpolation application

Brannen, J.P.

Rational interpolation is frequently useful for generating functions which have an extended range over an abbreviated domain of definition. A simple technique for continued fraction interpolating function evaluation can easily be modified to obtain the function's derivative. This is a useful technique for developing numerical solutions for certain stiff partial differential equations. 9 refs., 2 figs.

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1990 Environmental Monitoring Report, Sandia National Laboratories, Albuquerque, New Mexico

Hwang, S.; Yeager, G.; Wolff, T.; Parsons, A.; Dionne, D.; Massey, C.; Schwartz, B.; Fish, J.; Thompson, D.; Goodrich, M.

This 1990 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. Summaries of significant environmental compliance programs in progress such as National Environmental Policy Act (NEPA) documentation, environmental permits, environmental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque (SNL, Albuquerque) are included. The maximum offsite dose impact was calculated to be 2.0 {times} 10{sup {minus}3} mrem. The total 50-mile population received a collective dose of 0.82 person-rem during 1990 from SNL, Albuquerque, operations. As in the previous year, the 1990 SNL operations had no adverse impact on the general public or on the environment. This report is prepared for the US Department of Energy in compliance with DOE Order 5400.1. 97 refs., 30 figs., 137 tabs.

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1990 Environmental monitoring report, Tonopah Test Range, Tonopah, Nevada

Hwang, A.; Phelan, J.; Wolff, T.; Yeager, G.; Dionne, D.; West, G.; Girard, C.

There is no routine radioactive emission from Sandia National Laboratories, Tonopah Test Range (SNL, TTR). However, based on the types of test activities such as air drops, gun firings, ground- launched rockets, air-launched rockets, and other explosive tests, possibilities exist that small amounts of depleted uranium (DU) (as part of weapon components) may be released to the air or to the ground because of unusual circumstances (failures) during testing. Four major monitoring programs were used in 1990 to assess radiological impact on the public. The EPA Air Surveillance Network (ASN) found that the only gamma ({gamma}) emitting radionuclide on the prefilters was beryllium-7 ({sup 7}Be), a naturally-occurring spallation product formed by the interaction of cosmic radiation with atmospheric oxygen and nitrogen. The weighted average results were consistent with the area background concentrations. The EPA Thermoluminescent Dosimetry (TLD) Network and Pressurized Ion Chamber (PIC) reported normal results. In the EPA Long-Term Hydrological Monitoring Program (LTHMP), analytical results for tritium ({sup 3}H) in well water were reported and were well below DOE-derived concentration guides (DCGs). In the Reynolds Electrical and Engineering Company (REECo) Drinking Water Sampling Program, analytical results for {sup 3}H, gross alpha ({alpha}), beta ({beta}), and {gamma} scan, strontium-90 ({sup 90}Sr) and plutonium-239 ({sup 239}Pu) were within the EPA's primary drinking water standards. 29 refs., 5 figs., 15 tabs.

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PC-1D installation manual and user's guide

Basore, P.A.

PC-1D is a software package for personal computers that uses finite-element analysis to solve the fully-coupled two-carrier semiconductor transport equations in one dimension. This program is particularly useful for analyzing the performance of optoelectronic devices such as solar cells, but can be applied to any bipolar device whose carrier flows are primarily one-dimensional. This User's Guide provides the information necessary to install PC-1D, define a problem for solution, solve the problem, and examine the results. Example problems are presented which illustrate these steps. The physical models and numerical methods utilized are presented in detail. This document supports version 3.1 of PC-1D, which incorporates faster numerical algorithms with better convergence properties than previous versions of the program. 51 refs., 17 figs., 5 tabs.

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The cure of rigid polyurethane encapsulating foam

Adolf, Douglas B.

The disappearance of isocyanate groups in 20 lb/ft{sup 3} rigid polyurethane encapsulating foam (44402-20) was monitored by FTIR spectroscopy leading to an activation energy of 4 kcal/mole. The disappearance of isocyanates can be due to either crosslinking reactions or gas production. Attempting to separate these two reaction paths, we measured the gel time and volume change during cure leading to activation energies of 5 and 6 kcal/mole for the crosslinking and foaming mechanisms respectively. 3 refs., 16 figs.

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The PNC/SNL SERAPH advanced test reactor feasibility study

Harms, Gary A.

This study examined the feasibility of the Safety Engineering Reactor for Accident Phenomenology (SERAPH), a research reactor with the capability to perform a wide array of safety experiments important in the design of commercial nuclear reactors. The study proceeded in two phases. In Phase 1, the experimental needs were examined and a wide-ranging survey of many fuel/coolant options for the SERAPH driver reactor was done. In Phase 2, the most promising candidates identified in Phase 1 were studied in more detail. A reactor with heavy-water coolant, BeO-PuO{sub 2} fuel matrix, and a standard pin geometry was found to have the required experiment capabilities while using relatively current technology. A reactor with helium coolant, BeO-PuO{sub 2} fuel matrix, and a unique geometrical configuration was found to have significantly higher capabilities but with greater technical risk. 5 refs., 34 figs., 36 tabs.

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Submergence and high temperture steam testing of class 1E electrical cables

Jacobus, M.J.

This report describes the results of high temperature steam testing and submergence testing of 12 different cable products that are representative of typical cables used inside containments of US light water reactors. Both tests were performed after the cables were exposed to simultaneous thermal and radiation aging, followed by exposure to loss-of-coolant accident simulations. The results of the high temperature steam test indicate the approximate thermal failure thresholds for each cable type. The results of submergence test indicate that a number of cable types can withstand submergence at elevated temperature, even after exposure to a loss-of-coolant accident simulation. 4 refs., 6 figs., 9 tabs.

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A comparison of parameter estimation and sensitivity analysis techniques and their impact on the uncertainty in ground water flow model predictions

Zimmerman, D.A.; Hanson, R.T.; Davis, P.A.

This work documents a comparison of sensitivity and uncertainty analysis techniques that are likely to be used in support of repository performance assessments to determine compliance with the Nuclear Regulatory Commission (NRC) and the Environmental Protection Agency (EPA) regulations for high-level radioactive waste (HLW) repositories. A variety of parameter estimation and sensitivity analysis techniques were applied to a model of the Avra Valley aquifer, Arizona. Two approaches to sensitivity analyses were used, statistical and deterministic; these were applied to evaluate the sensitivity of the ground water travel time to changes in transmissivity. The effect of different boundary conditions on the calculated sensitivity derivatives was also evaluated. Parameter estimates and estimation errors were obtained via geostatistical and inverse techniques. The throughput'' of the kriging techniques suggests that the mean estimates derived from these techniques are frequently off the mark'' or inconsistent with the conceptual model. With no screening of the input parameter estimates for realism, non- conservative travel time estimates were obtained. The differential analysis sensitivity technique is shown to be dependent on the choice of design point, providing only a local measure of the sensitivity. The statistical approach to sensitivity identifies parameters which are both sensitive and uncertain, i.e., it shows when the uncertainty in a model parameter is important. Sensitivity estimates are also shown to be dependent on the choice of boundary conditions used. 92 refs., 55 figs., 13 tabs.

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Compilation and representation of intelligent electronic documents: An architecture for referenceability

Hall, R.C.

This report describes an architecture for compiling and representing electronic documents in a framework which accommodates knowledge about how the documents are composed, organized, and correlated. A general concept of referenceability is employed. While the concept is relevant to a wide range of application areas, it is described in familiar terms of an electronic document comprised of related textual information and graphics. The concept is applicable to all classes of objects which, together with their references, constitute the electronic document. The documents may themselves contain references to other documents, as well as to constituent object classes such as textual components, figures, footnotes, subject indexes, and the like. The objects and references can be dynamically combined according to a total logical structure representable within a window environment. The framework supports automatic resolution of references and display of related document objects through intercommunicating windows which constitute a relevant user view of a document. 6 refs., 9 figs.

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NEFTRAN-S: A network flow and contaminant transport model for statistical and deterministic simulations using personal computers

Leigh, Christi D.

This document describes the NEFTRAN-S computer code and is intended to provide the reader with enough information to use the code. NEFTRAN-S was developed for the United States Environmental Protection Agency for the assessment of ground-water flow and radionuclide transport from radioactive waste disposal in geologic formations. NEFTRAN-S is a successor to the NEFTRAN code. The code was developed in conjunction with NEFTRAN-2, which was developed recently for the United States Nuclear Regulatory Commission. As a result, some of the features contained in NEFTRAN-2 have been included in NEFTRAN-S. In particular, NEFTRAN-S includes an exponential-leach-rate source, decoupled time steps for source and transport, and an option for inputting pore-water velocities. Features unique to NEFTRAN-S include a user-friendly format for use on personal computers and coupling with statistical sampling and analysis using the SUNS software shell. This document was written to provide a comprehensive discussion of the NEFTRAN-S code including its history, the theory, its use and examples of possible applications. Minimal reference to previous documents is intended. 25 refs., 132 figs., 30 tabs.

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UFO (UnFold Operator) default data format

Kissel, L.

The default format for the storage of x,y data for use with the UFO code is described. The format assumes that the data stored in a file is a matrix of values; two columns of this matrix are selected to define a function of the form y = f(x). This format is specifically designed to allow for easy importation of data obtained from other sources, or easy entry of data using a text editor, with a minimum of reformatting. This format is flexible and extensible through the use of inline directives stored in the optional header of the file. A special extension of the format implements encoded data which significantly reduces the storage required as compared wth the unencoded form. UFO supports several extensions to the file specification that implement execute-time operations, such as, transformation of the x and/or y values, selection of specific columns of the matrix for association with the x and y values, input of data directly from other formats (e.g., DAMP and PFF), and a simple type of library-structured file format. Several examples of the use of the format are given.

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An investigation of the effects of thermal aging on the fire damageability of electric cables

Nowlen, Steven P.

This report documents the findings of an experimental investigation of the effects of thermal aging on the fire damageability of electric cables. Two popular types of nuclear qualified cables were evaluated. For each cable type, both unaged (i.e., new off the reel) and thermally aged samples were exposed to steady-state elevated temperature environments until conductor-to-conductor electrical shorting was observed. Plots of the time to electrical failure versus the exposure temperature were developed and thermal damage thresholds were determined. For one cable type, the thermally aged cables were less vulnerable to thermal damage than were the unaged samples as demonstrated by an increase in the thermal damage threshold for the aged samples, and an extended survival time at exposure temperatures above the damage threshold for aged samples compared to unaged samples. For the second cable, the threshold of thermal damage was lowered somewhat by the aging process, an indication of an increased vulnerability to thermal damage due to aging. However, for the higher temperature exposures, no statistical difference between the damage times for aged and unaged cable samples was noted. For both cable types, the changes in the thermal damage threshold observed were not considered significant in terms of fire risk. 4 refs., 9 figs., 8 tabs.

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Borehole Radar Evaluation Program: Antenna designs for optimal directionality

Castle, J.G.; Morris, H.E.

The thrust of this progress report deals with the significant advances we have made in the past few months toward optimal radiating efficiency and optimal directionality from antenna arrays that fit inside a 5.5 in.-OD tool. The reasons spawning this development effort on antennas are the many uses for underground radar systems that can be built around such high-performance antennas. Targets of interest include large man-made voids, natural voids in strata, fractures zones in hard rock, edges and internal faults in salts domes and glaciers, etc. Recent progress includes observation of the radiation patterns of several dipole arrays which we designed to fit within a 5.5-inch OD borehole tool and to radiate efficiently at wavelengths in the band from 0.4 meter to 2 meters with optimal directionality. Front-to-back ratios of 15 dB are consistently observed in the horizontal plane of these arrays. These antennas are observed to radiate with high efficiencies, less than 1 dB loss, into air at 1.3 meter wavelength. 18 figs.

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ZEPHYR3D: A finite difference computer program for three-dimensional, transient incompressible flow problems

Schutt, James A.

This report describes the finite difference computer code ZEPHYR3D, which is designed to solve three-dimensional, transient incompressible flow problems. ZEPHYR3D includes an energy equation that allows coupled thermal/fluid problems to be solved with the limits of the Boussinesq approximation. It also includes an implementation of the Smagorinsky subgrid scale turbulence model, which allows ZEPHYR3D to perform large eddy simulation of turbulent flows. This report includes the mathematical and numerical basis for ZEPHYR3D, a user's guide, and several example/benchmark problems. These problems include flow over a backward-facing step, free convection in an enclosure, and the collapse of a mixed region in a stratified environment. 22 refs., 32 figs., 2 tabs.

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Proceedings of the first switch tube advanced technology meeting held at EG G, Salem, Massachusetts, May 23, 1990

Beavis, L.C.

Early in 1990, J. A. Wilder, Supervisor of Sandia National Laboratories (SNLA), Division 2565 requested that a meeting of the scientists and engineers responsible for developing and producing switch tubes be set up to discuss in a semi-formal way the science and technology of switch tubes. Programmatic and administrative issues were specifically exempted from the discussions. L. Beavis, Division 7471, SNL and A. Shuman, EG G, Salem were made responsible for organizing a program including the materials and processes of switch tubes. The purpose of the Switch Tube Advanced Technology meeting was to allow personnel from Allied Signal Kansas City Division (AS/KCD); EG G, Salem and Sandia National Laboratories (SNL) to discuss a variety of issues involved in the development and production of switch tubes. It was intended that the formal and informal discussions would allow a better understanding of the production problems by material and process engineers and of the materials and processes by production engineers. This program consisted of formal presentations on May 23 and informal discussions on May 24. The topics chosen for formal presentation were suggested by the people of AS/KCD, EG G, Salem, and SNL involved with the design, development and production of switch tubes. The topics selected were generic. They were not directed to any specific switch tube but rather to all switch tubes in production and development. This document includes summaries of the material presented at the formal presentation on May 23.

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Diffraction patterns produced by periodic and turbulent flowing gases including applications of photorefractive temporal filtering

Corvo, A.

The diffraction patterns produced by passing a laser beam through two different types of flowing gases are calculated. The first type of flow consists of periodic lines of gas flowing transverse to the beam's propagation. The second flow is turbulent. The measurable parameters in the diffraction patterns are derived and related to the gas temperature, pressure, velocity, and (in the case of the turbulent flow) to the flow's structure constant. A discussion on using the photorefractive effect to study turbulent flows is also given. In the latter case a method that relates the flow's structure constant to the decay time of the photorefractive crystal is given. 24 refs., 11 figs.

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Technical basis for a conceptual model in unsaturated tuff for the NEFTRAN-S code

Leigh, Christi D.

NEFTRAN-S was developed by Sandia National Laboratories for the United States Environmental Protection Agency as part of a program providing technical support for re-promulgation of the standard 40 CFR 191. The code is intended to provide realistic estimates of releases to the environment that could result from disposal of radioactive waste in geologic subsurfaces. One of the geologic environments that will be considered by the EPA in their analyses is unsaturated tuff. The information given in this report is intended to provide a conceptual model for the NEFTRAN-S code for calculations involving a generic site in unsaturated tuff. Information about the phenomena expected to dominate transport and methods for modeling transport in an unsaturated medium are presented. NEFTRAN-S calculations using this conceptual model are compared to TOSPAC calculations for three possible infiltration rates. TOSPAC is the code currently used in performance assessment for an unsaturated tuff site at Yucca Mountain in Nevada. 14 refs., 21 figs., 22 tabs.

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Estimation of Geochemical Behavior of Concretes Placed at Yucca Mountain

Hinkebein, Thomas E.

The prediction of the chemical alteration of cementitious sealing materials and other cementitious components such as liners in the tuffaceous environment of Yucca Mountain is an essential element in understanding the longevity of these materials. This study uses a chemical equilibrium model to obtain information about the chemical reaction of ground water with concretes. Because concretes, cements, and grouts are metastable assemblages, it is expected that these materials will dissolve, cause secondary precipitations and react with the environment. These reactions will alter the porosity and hydraulic conductivity of the concretes. While the importance of these chemical and conductivity changes has not been completely assessed, this study provides insight into the importance of this chemical alteration.

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Radiation Measurements for Verifying the Loading of Burnup Credit Casks

Ewing, R.I.

Radiation measurement have been used for many years to aid in the characterization, handling, and processing of spent nuclear fuel. Applications have included radiation protection, international safeguards, fissile content estimation for reprocessing, and verification of records and calculations. The application of radiation measurements to support the identification of spent fuel assemblies for loading into burnup credit'' transport casks is of interest in the cask development program. A possible alternative to measurements is to use the administrative controls and operational procedures that have been used at reactor sites that make use of burnup credit for spent fuel storage. Experience at such sites needs to be carefully analyzed for its applicability to the misloading and misidentification probabilities. Since there are over 40,000 spent fuel assemblies stored at more than one hundred locations in the US, it is important to determine carefully the necessity for and applicability of any measurement requirement. It is imperative that any measurement system selected be as simple, inexpensive, quick, and non-intrusive as possible. In this report we will consider the information available from measurements of spent fuel that has cooled for more than ten years and examine the possible application of existing instrumentation to verifying the loading of burnup credit casks.

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Mechanical Property Condition Monitoring of Cables Exposed to Long-Term Thermal and Radiation Aging: XLPO Results

Jacobus, M.J.

Sandia National Laboratories is conducting long-term aging research on representative samples of nuclear power plant Class 1E cables to determine the suitability of these cables for extended life (beyond the 40-year design basis) and to assess various cable condition monitoring techniques for predicting remaining cable life. This paper provides some results of mechanical measurements that were performed on cross-linked polyolefin (XLPO) cables and cable materials aged at relatively mild, simultaneous thermal and radiation exposure conditions for period of up to nine months. The mechanical measurements discussed in this paper include tensile strength, ultimate elongation, hardness, and compressive modulus. The modulus measurements were performed using an indenter developed at Franklin Research Center under EPRI sponsorship.

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Exploratory battery technology development report for FY90

Magnani, N.J.

Sandia National Laboratories, Albuquerque, manages the Utility Battery Exploratory Technology Development Program, which is sponsored by the US Department of Energy's Office of Energy Management. In this capacity, Sandia is responsible for the engineering analyses and development of advanced rechargeable batteries for stationary energy storage applications. This report details the technical achievements realized during fiscal year 1990. 82 figs., 40 tabs.

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Quality assurance procedures for computer software supporting performance assessments of the Waste Isolation Pilot Plant. [Contains glossary]

Rechard, Robert P.

This document presents the quality assurance (QA) philosophy and procedures for software used by the Performance Assessment Division of the Nuclear Waste Technology Department (NWTD) of Sandia National Laboratories, which directly supports the Waste Isolation Pilot Plant (WIPP). Software procedures described herein will be incorporated into the general Performance Assessment Quality Assurance Procedures (QAP 2-2) and will apply to all Sandia and Sandia contractor activities related to Performance Assessment (except where the contractor has its own NWTD-approved QA procedures). This report presented the philosophy behind the QA procedures, provides the standards adopted for Performance Assessment software, discusses the implementation of these standards, and summarizes the software executive package, CAMCON, which aids in implementing the standards. 24 refs., 6 figs., 5 tabs.

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Load-Balancing and Performance of a Gridless Particle Simulation on MIMD, SIMD, and Vector Supercomputers

Plimpton, Steven J.

Our charged particle simulation models a relativistic electron beam for which the field solution is local and thus requires no grid. We have implemented the simulation on a CRAY and on two parallel machines, a nCUBE 2 and Connection Machine. We present implementation details and contrast the approaches necessary for the three architectures. On the parallel machines a dynamic load-balancing problem arises because the beam grows uniformly in one dimension from a few hundred to hundreds of thousands of particles as the simulation progresses. We discuss a folded Gray-code mapping of the processors to the length scale of the simulation that expands (or shrinks) as the beam changes length so as to minimize inter-processor communication. This improves the efficiency of the nCUBE version of the simulation which runs at 10x the speed of the vectorized CRAY version.

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PWR dry containment parametric studies

Gido, R.G.

Surry was used as a representative dry containment plant for the evaluation of possible ways that containment performance could be improved. Sensitivity studies using the NUREG-1150 models and methodologies were used to estimate the reduction of risk potentials resulting from bypass scrubbing and DCH partial depressurization. These studies showed that the greatest reduction of risk occurs when bypass releases are mitigated by scrubbing or prevented. High-pressure DCH are also important. The CONTAIN code was used to estimate reduction in peak containment pressure resulting from mitigation actions including venting, partial depressurization and {approximately}3 bar with igniters. Limited studies of the benefits of venting and inerting were made, but additional investigations are needed to complete this area of investigation. A brief discussion regarding concepts to mitigate the consequences of bypass is presented. CONTAIN-code calculations were performed to investigate the possible overpressurization of the containment for the station blackout scenario. 30 refs., 24 figs., 17 tabs.

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Analyses of terminal flyer plate velocities for various cased explosive configurations

Vigil, Manuel G.

Analytical equations for explosively accelerated flyer plates are used to generate graphical solutions to flyer problems. Given the problem geometrical configuration, explosive weight, flyer weight, tamping weight and Gurney velocity, the graphical representation of the calculated data allows for a fast approximation of the final or maximum flyer velocity. The graphical solution for flyer velocity is particularly useful when a computer is not available. The graphical analysis scheme can be used with any explosive, tamper and flyer materials. Analytical data are presented for grazing, spherical, cylindrical, open, symmetric and asymmetric sandwich explosive configurations. 13 refs., 7 figs., 4 tabs.

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Grain Boundary Chemistry in Al-Cu Metallizations as Determined by Analytical Electron Microscopy

Materials Research Society Symposia Proceedings

Michael, Joseph R.

Al with additions of Cu is commonly used as the conductor metallizations for integrated circuits (ICs). As the packing density of ICs increases, interconnect lines are required to carry ever higher current densities. Consequently, reliability due to electromigration failure becomes an increasing concern. Cu has been found to increase the lifetimes of these conductors, but the mechanism by which electromigration is improved is not yet fully understood. In order to evaluate certain theories of electromigration it is necessary to have a detailed description of the Cu distribution in the Al microstructure, with emphasis on the distribution of Cu at the grain boundaries. In this study analytical electron microscopy (AEM) has been used to characterize grain boundary regions in an Al-2 wt.% Cu thin film metallization on Si after a variety of thermal treatments. The results of this study indicate that the Cu distribution is dependent on the thermal annealing conditions. At temperatures near the θ phase (CuAl2) solvus, the Cu distribution may be modelled by the collector plate mechanism, in which the grain boundary is depleted in Cu relative to the matrix. At lower temperatures, Cu enrichment of the boundaries occurs, perhaps as a precursor to second phase formation. Natural cooling from the single phase field produces only grain boundary depletion of Cu consistent with the collector-plate mechanism. The kinetic details of the elemental segregation behavior derived from this study can be used to describe microstructural evolution in actual interconnect alloys.

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The advantages of a salt/bentonite backfill for Waste Isolation Pilot Plant disposal rooms

Butcher, B.M.

A 70/30 wt% salt/bentonite mixture is shown to be preferable to pure crushed salt as backfill for disposal rooms in the Waste Isolation Pilot Plant (WIPP). This report discusses several selection criteria used to arrive at this conclusion: the need for low permeability and porosity after closure, chemical stability with the surroundings, adequate strength to avoid shear erosion from human intrusion, ease of emplacement, and sorption potential for brine and radionuclides. Both salt and salt/bentonite are expected to consolidate to a final state of impermeability (i.e., {le} 10{sup {minus}18}m{sup 2}) adequate for satisfying federal nuclear regulations. Any advantage of the salt/bentonite mixture is dependent upon bentonite's potential for sorbing brine and radionuclides. Estimates suggest that bentonite's sorption potential for water in brine is much less than for pure water. While no credit is presently taken for brine sorption in salt/bentonite backfill, the possibility that some amount of inflowing brine would be chemically bound is considered likely. Bentonite may also sorb much of the plutonium, americium, and neptunium within the disposal room inventory. Sorption would be effective only if a major portion of the backfill is in contact with radioactive brine. Brine flow from the waste out through highly localized channels in the backfill would negate sorption effectiveness. Although the sorption potentials of bentonite for both brine and radionuclides are not ideal, they are distinctly beneficial. Furthermore, no detrimental aspects of adding bentonite to the salt as a backfill have been identified. These two observations are the major reasons for selecting salt/bentonite as a backfill within the WIPP. 39 refs., 16 figs., 6 tabs.

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Phenomena affecting morphology of microporous poly(acrylonitrile) prepared via phase separation from solution

American Chemical Society, Polymer Preprints, Division of Polymer Chemistry

Lagasse, Robert R.

Microporous polymers are useful for applications as diverse as separation membranes and physical supports for chemically active species. One of the most important preparation methods employs thermal demixing of solution. Differences in the morphology of thermally demixed 2 wt% solutions of PAN in maleic anhydride cannot be explained by existing models, which are based on phase diagrams. An explanation based on degradation of the polymer is not supported by GPC, NMR, or FTIR experiments. We speculate that the physical structure of the polymer in solution, involving either intramolecular dimensions or intermolecular aggregation, has an important effect on the morphology.

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Tunnel detection using a surface line current and borehole electromagnetic field measurements

Shope, S.M.; Wayland Jr., J.R.; Lee, D.O.

A new technique for tunnel detection and location has recently been theoretically modeled and experimentally demonstrated. The objective of this research is to develop a general method for remotely detecting the presence of unauthorized tunneling activities using one or more boreholes and a surface source. A line current or dipole-dipole array, positioned on or near the surface of the earth, is used as the TE current source. Subsurface electric and magnetic field measurements are made in a borehole that is situated near a suspected tunnel location. The presence of a tunnel causes subsurface scattering of the field components created by the source. Both the electric and magnetic field strength and phase data is perturbed by the presence of a nearby tunnel. The scattered fields are observed on both sides of the tunnel relative to the source position. This paper will describe the development electromagnetic scattering models using a buried cylinder to represent a tunnel. A homogeneous whole-space model will be used. 5 refs., 20 figs.

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Investigation of oil well drill pipe stress corrosion cracking failures

Van Den Avyle, J.A.; Scully, J.R.

Eight samples of 4.5 in. steel oil well drill pipe which had perforated or fractured in use were analyzed to determine the reasons for failure. These pipe sections were used for drilling in the Permian Basin fields of southeastern New Mexico and western Texas. Six of the eight samples failed by a common mechanism: stress corrosion cracks initiated at the insides of the pipes at the bottoms of large corrosion blisters which formed under a plastic protective layer. Stress corrosion cracking (SCC) was driven by a differential oxygen concentration cell between the drilling fluid (high oxygen) and the bottom of the blisters (low oxygen). The stress corrosion process occurs by a film rupture-plastic slip-electrochemical dissolution mechanism. Thus crack propagation rates may be altered by chemical modification of drilling fluids. Additional crack extension occurred by fatigue in some samples; the extent of fatigue cracking apparently was determined by the later cyclic history of the pipe. Treatment of the drilling fluids to lower the oxygen concentration and thus the driving force for SCC has been shown to decrease drill pipe loss by perforation in limited drilling to date. 16 refs., 8 figs.

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Approaches for the Validation of Models Used for Performance Assessment of High-Level Nuclear Waste Repositories

Olague, N.E.

The purpose of this report is to provide general approaches and concepts that can be applied in validation of models used in performance assessment of high-level waste (HLW) repositories. The approaches are based on a validation strategy that Sandia National Laboratories has implemented as participants in the International Transport Validation Study (INTRAVAL). This strategy focuses on the demonstration that performance assessment models are adequate representations of the real systems they are intended to represent, given the pertinent regulatory requirements rather than proving absolute correctness from the purely scientific point of view. Positions that are taken consist of the following: due to the relevant time and space scales, models that are used to assess the performance of a HLW repository can never be validated; therefore, validation is a process that consists of building confidence in these models and not providing "validated" models; in this context, model validation includes comparisons to "reality," however, adequacy for the given purpose is the overall goal; comparisons to "reality" consist of comparing model predictions against laboratory and field experiments, natural analogues, and site-specific information; when comparing experimental data to model predictions, a model can be either "invalid" or "not invalid," based on the null hypothesis concept, however, confidence in the model arises in finding a model to be "not invalid" over a wide range of conditions; an attempt should be made to consider in the validation process all plausible conceptual models; and when comparing experimental data to model predictions, a logical systematic approach should be followed. This report discusses the definition of validation in the context of performance assessment for HLW repositories, the need for validation, an approach to validation, and an approach to comparing model predictions with experimental data proposed by the authors.

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1990 Sandia rocket-triggered lightning field tests at Kennedy Space Center, Florida

Fisher, R.J.

During 1990, the Sandia Transportable Triggered Lightning Instrumentation Facility (SATTLIF) was designed, fabricated, and fielded at the Kentucky Space Center (KSC) rocket-triggered lighting test range in Florida. In preparation for lighting tests of a specially fitted munitions storage bunker during 1991, instrumentation for directly measuring lightning channel currents and response currents in structures was evaluated and demonstrated to function well. A set of 77-mil-thick 2024-T3 aluminum and 35-mil-thick 4130 steel metallic samples was exposed to measured triggered lighting flash currents. The resultant damage spots on these specimens represent the first such data points produced by known lighting currents. They are intended for use as benchmarks against which to improve and quantify the fidelity of laboratory simulations of lightning penetration. Two particularly significant results were obtained. In the first, a damage spot of approximately 0.3-inch diameter and >0.01-inch depth was produced by a continuing current of well less than median-level severity that transferred less than 13.6 coulombs of charge. In the second case, one of the steel samples was virtually burned through under a return-stroke/continuing current combination transferring an eightieth percentile charge of approximately 49 coulombs. Photographic evidence of upward-going streamers preceding return strokes initiated by dart leaders was also obtained and is presented. 17 refs., 34 figs., 4 tabs.

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Technology teamwork: The role of the national laboratories in implementing US Technology Policy

Dale, Bruce C.

In September 1990, the President's Office of Science and Technology released a document that bears on the future of our nation's technological vigor and economic performance. Entitled, US Technology Policy, it is a statement of a set of broad principles that will constitute the federal government's technology policy for the 1990s. One of the leading principles of this policy is the imperative for cooperation and teamwork among government, industry, and academia, including an active, partnership role for the national laboratories in the mainstream US technology community. Until now, the nation's technology policy has never been explicit, although a tacit technology policy of one sort or another has at all times been in effect. The federal government has consistently been willing to create and fund institutions and programs to promote important national technology goals. Historical examples of such sponsorship include atomic energy, agriculture, aeronautics and space, energy, and medicine. The recognition in US Technology Policy that government has an active role to play in fostering technology development is a particularly significant admission. The vision of a partnership between the federal government and the private sector, as the policy outlines, provides a foundation upon which the national laboratories of the Department of Energy (DOE) can build to play a stronger role in enhancing US economic competitiveness. 6 refs.

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Characterization of electrolyte-binder mixes for use in thermal batteries

Guidotti, Ronald A.

A number of metal oxides were evaluated for their ability to immobilize molten LiCl-KCl eutectic in electrolyte-binder (EB) mixes used in thermally activated batteries. These metal oxides included fumed silicas, alumina, and a titania (all prepared by steam hydrolysis of the halides), floated silicas, MgO, and an alumina molecular sieve. The characteristics of the EB powders that were used as metrics were flow properties, homogeneity, BET surface area, particle-size distribution, and moisture content. The characteristics of EB pellets used as metrics were deformation at 530{degrees}C under an applied pressure and tendency for electrolyte leakage at 400{degrees}C. Many of the same characterization techniques used for EB powders were applied to the LiCl-KCl eutectic, its component halides, and the metal oxides as well. The reproducibility of the properties of several of the standard Sandia EB mixes was evaluated for materials prepared at a number of thermal-battery manufacturing facilities following the same processing procedures. 13 refs., 14 figs., 18 tabs.

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The Impact of Thermal Aging on the Flammability of Electric Cables

Nowlen, Steven P.

An investigation of the impact of thermal aging on the flammability of two common types of nuclear grade electrical cables has been performed. Four large-scale flammability tests were performed with each of the two cable types tested in both an unaged (i.e., new off the reel) and a thermally aged (artificially aged) condition. In all cases, the fire was observed to consume virtually all of the combustible cable jacket and insulation material present. However, for both cable types tested, the thermal aging process caused a decrease in the cable flammability as demonstrated by decreases in the rate of fire growth, peak fire intensity, total heat released and near fire temperatures. This result is consistent with past cable aging studies because it has been observed that the thermal aging process will drive off certain of the more volatile constituents of a polymeric material. Presumably, when these aged materials are subjected to a fire, the evolution of volatile combustible gases is reduced as compared to the unaged materials, and hence, flammability is reduced. The results of these tests indicate that, at least for the two cable types tested, the evaluation of cable flammability using unaged cable samples will remain a conservative indicator of cable flammability in a thermally aged condition.

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A Constitutive Model for Jointed Rock Mass With Two Intersecting Sets of Joints

Chen, Er-Ping C.

This investigation involves the development of a general two- dimensional continuum model to describe jointed rock mass. Chen recently developed a model for the analysis of rock mass containing two orthogonal joint sets. Development of the orthogonal joint set model followed the general formulation of Morland and the special single joint set implementation of Morland`s model by Thomas. Although the orthogonal joint set model has proven useful for analyzing field-scale problems, it remains restrictive in terms of the general field conditions. In this paper, the orthogonal joint set model has been extended to a more general model where the orthogonality restriction has been relaxed. Fundamental approaches remain the same for both models. However, as the general model becomes capable of treating physically more complicated problems, it becomes mathematically more complex. This complexity provides the potential to study more completely the interaction of various parameters representing the characteristics of jointed rock mass behavior. The equation governing the solution of the problem has been given, and example problems have been solved. The behavior of the rock mass predicted by the orthogonal joint set model has been compared to the general model. This model has been developed to aid in characterizing the site of the repository at Yucca Mountain, Nevada, for the potential geologic disposal of radioactive waste. Disposal of high-level nuclear waste is currently being considered by the Yucca Mountain Project, administered by the Nevada Operations Office of the US Department of Energy.

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The distribution of moisture beneath a two-dimensional surface source; Yucca Mountain Site Characterization Project

Martinez, Mario J.

The distribution of moisture beneath a two-dimensional strip source is analyzed by applying the quasi-linear approximation. The source is described by specifying either the moisture content or the infiltration rate. A water table is specified at some depth, D, below the surface, the depth varying from shallow to semi-infinite. Numerical solutions are determined, via the boundary integral equation method, as a function of material sorptivity, {alpha}, the width of the strip source, 2L, and the depth to the water table. The moisture introduced at the source is broadly spread below the surface when {alpha}L {much_lt} 1, for which absorption by capillary forces is dominant over gravity-induced flow. Conversely, the distribution becomes finger-like along the vertical when {alpha}L {much_gt} 1, where gravity is dominant over absorption. For a source described by specifying the moisture content, the presence of a water table at finite depth influences the infiltration through the source when {alpha}D is less than about 4; infiltration rates obtained when the water table depth is semi-infinite are of sufficient accuracy for greater values of {alpha}D. When the source is described by a specified infiltration flux, the maximum allowable value of this flux for which the material beneath the source remains unsaturated is determined as a function of nondimensional sorptivity and depth to the water table. 30 refs., 16 figs., 2 tabs.

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Findings of the ESF Alternatives Study

Stevens, A.L.; Costin, L.S.

This report presents a summary of the conduct and findings of the Exploratory Shaft Alternatives Study. The study basis and findings are presented in sufficient detail to allow the Department of Energy to make an informed decision as to the Exploratory Shaft Facility (ESP)/Repository design option to be used as the basis for resumption of ESF Title 2 design. As a result of the desire for a rigorous, logically defensible analysis and the complexity of the required evaluation, a multi-attribute utility analysis was used as the primary decision-aiding tool. Over 2500 regulations, requirements and concerns were considered under four broad objectives. The analysis resulted in the ranking of 34 options, in accordance with the extent to which each option could achieve the objectives. Additional findings regarding design features that were identified as key elements in an options ability to provide good overall performance are also discussed. 4 figs., 9 tabs.

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Electromagnetic geophysical leaching plume detection experiments - San Xavier Mine Facility, Tucson, Arizona

Lee, D.O.; Wayland, J.R.

The objective of this work was to investigate whether a subsurface plume may be detected and followed using crosshole and surface-to-borehole electromagnetic geophysical techniques. both of these techniques were experimentally demonstrated to be feasible. The presence of the injected plume was easily detected with these methods but additional work must be done to refine the techniques. 5 refs., 15 figs., 1 tab.

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Vulnerability analysis of manufacturing systems: A systematic method for protecting industrial production from disruption

Vannoni, Michael G.

The USDOE initiated the Production Risk Evaluation Program (PREP) at Sandia National Laboratories (SNL) to assess quantitatively the potential for serious production disruption as the result of random failures, accidents, natural disasters, or sabotage at its facilities. SNL developed a procedure incorporating both network and fault tree models that identifies production vulnerabilities. For each production step, a steady-state flow model computers the "critical time,'' which is the maximum period a step can be shut down without preventing the system from achieving production goals. The critical time is then used in fault tree analysis to determine the failure modes that can stop the process for longer than this period. Modular logic modeling is used for constructing the fault trees. Equipment restorable within its critical time need not be considered critical even though it may perform significant work. This paper focuses on sabotage, but the methodology is applicable to analyzing the other production system vulnerabilities mentioned above. The PREP models can be used to identify those plant areas to which a saboteur would need to gain access. A security strategy using graded protection based on a PREP analysis potentially could reduce security costs. PREP methods also provide quantitative insights to develop protection measures that do not infringe upon the liberties of personnel or complicate work practices.

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Environmentally conscious manufacturing at Sandia National Laboratories

Granoff, B.

Environmentally Conscious Manufacturing (ECM) refers to those processes that reduce the harmful environmental impacts of manufacturing, including minimization of hazardous waste, reduction of energy consumption, improvement of materials utilization efficiency, and improvement of operational safety. Approaches involve substitution of non-hazardous for hazardous materials, replacement of existing processes with new, waste-free processes, and increased use of recycle. Reducing waste at the source, through ECM, saves energy and money -- and provides value-added for the production and process. End-of-the-pipe treatment is much more expensive than waste minimization and ECM. Protecting the environment by reducing or eliminating waste is industrially efficient. Industry must create cleaner processes and products that contribute to profitability, rather than just focusing on pollution control. By expanding the return-on-investment equation, it can be shown that manufacturing products without producing hazardous wastes will result in an increase in industrial competitiveness. The optimum time to consider waste minimization is when a manufacturing process is first conceived. A significant and economically beneficial goal would be the development of zero effluent or closed loop manufacturing processes. Several programs at Sandia National Laboratories (SNL) are addressing the issues of waste minimization and pollution prevention through the application of ECM. Many of these programs involve collaboration with other national laboratories, industry, universities, and the production agencies. The following sections will provide a synopsis of Sandia's activities in ECM. 14 refs.

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Process Monitoring of Polyurethane Foam Using Fourier Transform Infrared Spectroscopy

Alberti, J.C.; Ward, K.J.; Blair, D.S.

Polyurethane foams are dispensed into firesets to protect their electrical integrity under extreme environmental conditions. Although the production process has generally high precision, reliability problems have been identified. Preliminary results from a research program involving the use of rapid infrared sensors combined with multivariate analysis to monitor the blend of raw materials in near real time are presented. Two distinct regions of the infrared spectrum are considered. The mid infrared region is shown to make sufficiently precise concentration predictions while the near infrared region will require more experimentation. Both infrared regions will be considered for pilot and/or plant scale studies in order to completely specify the infrared sensor. The concentration predictions from the infrared sensor will be used in a closed loop control system in order to improve the reliability of the process.

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Stoichiometry and irradiation effects in melt grown Tl-Ca-Ba-Cu-O single crystals

Journal of Crystal Growth

Venturini, Eugene L.

Melt-grown crystals in the Tl-Ca-Ba-Cu-O system with the same structure type can have substantial differences in the superconducting transition, both in width and onset temperature. These differences are attributed to stoichiometry variations arising from cation site substitution. Magnetization and electrical resistivity data are presented which emphasize the extreme sensitivity of the superconductivity to the exact stoichiometry in this system. High quality single crystals exhibit large flux creep due to a weak pinning potential for magnetic flux lines. Flux pinning and thus the critical current density are shown to be significantly enhanced by irradiation with high-energy protons or neutrons. © 1991.

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Rationale for revised bin-scale gas-generation tests with contact-handled transuranic wastes at the Waste Isolation Pilot Plant

Lappin, Allen R.

The gas-generation characteristics of contact-handled transuranic waste from Rocky Flats Plant (RFP) and Idaho National Engineering Laboratory (INEL) will be tested at the Waste Isolation Pilot Plant (WIPP) in a series of bin-scale experiments. Bin-scale experiments are necessary because the extreme heterogeneity of CH TRU waste precludes adequate simulation of the waste in the laboratory. A stratified random sample of waste drums will be selected from the collection of drums at RFP and INEL that can be certified for shipment to the WIPP by August 1991. Before the waste is emplaced in the bins, 11 physical characteristics expected to control gas- generation behavior will be measured. These 11 controlling variables'' are expected to apply to all existing and future transuranic waste throughout the Department of Energy complex. Experiments will examine gas generation by radiolysis, microbial degradation, corrosion, and any synergistic mechanisms under many of the environmental conditions that will or may occur in the WIPP repository during the next 10,000 years. Because gas-generation behavior will be interpreted in terms of the controlling variables, gas generation by existing RFP/INEL waste that is not currently shippable, existing waste at other sites, and future waste can be predicted from the results of the WIPP bin-scale experiments. The results of the bin-scale experiments will support the WIPP Project's evaluation of compliance with 40 CFR 191, 40 CFR 268, and the National Environmental Policy Act. 55 refs., 13 figs., 18 tabs.

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A Hugoniot study on PMMA manufactured by Polycast Technology Corporation

Matthews, J.D.; Weirick, L.J.

A series of impact experiments on polymethyl methacrylate (PMMA) manufactured by Polycast Technology Corporation has recently been completed using a light gas gun. The intent of this work was to compare these Hugoniot data with those data from a previous study on PMMA manufactured by Rohm and Haas. The results show that there are no significant differences in Hugoniot parameters for the two materials in the pressure range of 1.9 to 6.9 GPa. 8 refs., 10 figs., 3 tabs.

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Recommendations for cask features for robotic handling from the Advanced Handling Technology Project

Drotning, W.

This report describes the current status and recent progress in the Advanced Handling Technology Project (AHTP) initiated to explore the use of advanced robotic systems and handling technologies to perform automated cask handling operations at radioactive waste handling facilities, and to provide guidance to cask designers on the impact of robotic handling on cask design. Current AHTP tasks have developed system mock-ups to investigate robotic manipulation of impact limiters and cask tiedowns. In addition, cask uprighting and transport, using computer control of a bridge crane and robot, were performed to demonstrate the high speed cask transport operation possible under computer control. All of the current AHTP tasks involving manipulation of impact limiters and tiedowns require robotic operations using a torque wrench. To perform these operations, a pneumatic torque wrench and control system were integrated into the tool suite and control architecture of the gantry robot. The use of captured fasteners is briefly discussed as an area where alternative cask design preferences have resulted from the influence of guidance for robotic handling vs traditional operations experience. Specific robotic handling experiences with these system mock-ups highlight a number of continually recurring design principles: (1) robotic handling feasibility is improved by mechanical designs which emphasize operation with limited dexterity in constrained workspaces; (2) clearances, tolerances, and chamfers must allow for operations under actual conditions with consideration for misalignment and imprecise fixturing; (3) successful robotic handling is enhanced by including design detail in representations for model-based control; (4) robotic handling and overall quality assurance are improved by designs which eliminate the use of loose, disassembled parts. 8 refs., 15 figs.

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Penetration in metal targets: A numerical and experimental study of the metal-tack fastener applied to high strength steels

Hoffman, Edward L.

A dynamic finite element analysis was performed to study the penetration mechanics of a commercial fastener called Metal-Tack{reg sign}. This study evaluated the fastener and identified parametric changes required for attachment to AISI 1070 steel (R{sub c} = 26), a material harder than the fastener was designed for. A set of baseline calculations was performed to evaluate the fastener's performance in yellow brass, a much softer material. The analysis indicated that a driving energy of 3.03 ft{center dot}lbs was required to drive the tack into yellow brass. Excellent correlation of this model with experimental data provided confidence for applying the model to AISI 1070 steel. Tack performance was investigated with respect to variations in driving energy and tack strength. The results demonstrated that increasing driving energy was not sufficient for a successful attachment in the steel. An increase in tack strength was also required. Higher tack strength was obtained by increasing the heat treat specification of the tack material, Carpenter R.D.S. steel, to obtain a hardness of R{sub c} = 60. With this increase in strength and a driving energy of 20.8 ft{center dot}lb, the results indicated that the tack would attach but develop high plastic strain (21.5%) during attachment. The calculations were confirmed with tests using a high energy pyrotechnic driver developed to attach the tack. Finally, a geometry modification intended to reduce stress concentrations in the tack was evaluated experimentally but not computationally. The experimental results indicated an improvement in the tack strength and attachment quality. 4 refs., 19 figs., 4 tabs.

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Procedures used in the calibration of AC calibrators

Salazar, M.T.

This report describes an automatic calibration system used in the calibration of all precision AC calibrators. The system includes an AC-DC Transfer Standard, a DC Voltage Standard, and a high-resolution digital multimeter, with an IBM-XT Personal Computer for data acquisition and analysis. Specialized instrumentation and measurement techniques make it possible to achieve high accuracy measurements with repeatability. 5 refs., 3 figs.

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Compilation of selected marine radioecological data for the Formerly Utilized Sites Remedial Action Program: Summaries of available radioecological concentration factors and biological half-lives

Gomez, L.S.; Marietta, M.G.; Jackson, D.W.

The Formerly Utilized Sites Remedial Action Program has updated an extensive objective concentration factor and biological half-life data base from the international marine radioecological literature. A microcomputer-based data management system has been implemented to provide statistical and graphic summaries of these data. The data base is constructed in a manner which allows subsets to be sorted using a number of interstudy variables such as organism category, tissue/organ category, geographic location (for in situ studies), and several laboratory-related conditions (e.g., exposure time and exposure concentrator). This report updates earlier reviews, and provides summaries of the tabulated data. In addition to the concentration factor/biological half-life data base, we provide an outline of other published marine radioecological works. Our goal is to present these data in a form that enables those concerned with predictive assessment of radiation dose in the marine environment to make a more judicious selection of data for a given application. 588 refs., 18 figs., 3 tabs.

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PTTSA Action Plan Report

Nickell, William C.

The Pre-Tiger Team Self-Assessment (PTTSA) Report identified findings with respect to the way Sandia National Laboratories (SNL), Albuquerque, (including Tonopah Test Range (TTR) and Kauai Test Facility (KTF)) conducts its environment, safety, and health (ES H) activities. It presented Action Plan Requirements (APR) addressing these findings. The purpose of this PTTSA Action Plan Report is to assist in managing these action plan requirements by collecting, prioritizing, and estimating required resources. The specific objectives addressed by this report include: collection of requirements for the resolution of the findings presented in the PTTSA Report; consolidation of proposed Action Plan Requirements into logical Action Plan groupings for efficiency of resolution; categorization of Action Plans according to severity of the hazards represented by the findings; provision of a basis for long-range planning and issues management; documentation of the status of the proposed corrective actions; establishment of traceability of the corrective action to the original problem or issue; and integration of these plans into the existing ES H structure. The Action Plans in this report are an intermediate step between the identification of a problem or a finding in the PTTSA Report and the execution of the solution. They consist of requirements for solution, proposed actions, and an estimate of the time and (where applicable) resources required to develop the solution. This report is an input to the process of planning, resource commitment, development, testing, implementation, and maintenance of problem resolution. 2 figs.

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HEART handbook for guest editors

Vittitoe, C.N.

This handbook outlines the basic job of guest editors for the HEART Conference proceedings, published by the DoD Nuclear Information and Analysis Center in the Journal of Radiation Effects, Research and Engineering. Suggestions are offered for procedures to aid the editors, authors, reviewers, and the publisher in assuring that the journal communicates clearly, concisely, and honestly.

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A discussion of the xenon laser intensity as a function of pump rate

Brannon, P.J.

The output intensity of a laser can be expressed in the form I{sub out} = Ag{sub 0}I{sub s} + BI{sub s}. The constants A and B are independent of the pump rate for laser systems with nonsaturable losses, but both g{sub 0}I{sub s} and I{sub s} can depend upon the pump rate. Methods for determining the pump rate dependence of g{sub 0}I{sub s} and I{sub s} are given for experiments in which the pump rate varies continuously. 6 refs., 1 fig.

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A self-cohering technique for linear arrays using the Phase Gradient Autofocus Algorithm

Wahl, Daniel E.

A towed linear hydrophone array is subject to snakelike bending. If the array were processed as if it were truly linear, poor array gain coupled with a degraded source bearing estimate would result. The signal phase errors produced by sensor position uncertainty in passive sonar arrays are similar to those observed in Synthetic Aperture Radar (SAR) imagery. The Phase Gradient Autofocus (PGA) Algorithm has been shown to be a robust and effective method used to extract degrading phase errors prevalent in SAR imagery. This report shows that with slight modifications, the PGA algorithm can be applied to correct phase errors resulting from sensor position uncertainty introduced into linear-passive arrays. The results of the technique applied to simulated linear array data is also presented. 9 refs., 8 figs.

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User`s manual for the NEFTRAN II computer code

Olague, N.E.

This document describes the NEFTRAN II (NEtwork Flow and TRANsport in Time-Dependent Velocity Fields) computer code and is intended to provide the reader with sufficient information to use the code. NEFTRAN II was developed as part of a performance assessment methodology for storage of high-level nuclear waste in unsaturated, welded tuff. NEFTRAN II is a successor to the NEFTRAN and NWFT/DVM computer codes and contains several new capabilities. These capabilities include: (1) the ability to input pore velocities directly to the transport model and bypass the network fluid flow model, (2) the ability to transport radionuclides in time-dependent velocity fields, (3) the ability to account for the effect of time-dependent saturation changes on the retardation factor, and (4) the ability to account for time-dependent flow rates through the source regime. In addition to these changes, the input to NEFTRAN II has been modified to be more convenient for the user. This document is divided into four main sections consisting of (1) a description of all the models contained in the code, (2) a description of the program and subprograms in the code, (3) a data input guide and (4) verification and sample problems. Although NEFTRAN II is the fourth generation code, this document is a complete description of the code and reference to past user`s manuals should not be necessary. 19 refs., 33 figs., 25 tabs.

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Estimates of Spatial Correlation in Volcanic Tuff, Yucca Mountain, Nevada: Yucca Mountain Site Characterization Project

Rautman, Christopher A.

The spatial correlation structure of volcanic tuffs at and near the site of the proposed high-level nuclear waste repository at Yucca Mountain, Nevada, is estimated using samples obtained from surface outcrops and drill holes. Data are examined for four rock properties: porosity, air permeability, saturated hydraulic conductivity, and dry bulk density. Spatial continuity patterns are identified in both lateral and vertical (stratigraphic) dimensions. The data are examined for the Calico Hills tuff stratigraphic unit and also without regard for stratigraphy. Variogram models fitted to the sample data from the tuffs of Calico Hills indicate that porosity is correlated laterally over distances of up to 3000 feet. If air permeability and saturated conductivity values are viewed as semi-interchangeable for purposes of identifying spatial structure, the data suggest a maximum range of correlation of 300 to 500 feet without any obvious horizontal to vertical anisotropy. Continuity exists over vertical distances of roughly 200 feet. Similar variogram models fitted to sample data taken from vertical drill holes without regard for stratigraphy suggest that correlation exists over distances of 500 to 800 feet for each rock property examined. Spatial correlation of rock properties violates the sample-independence assumptions of classical statistics to a degree not usually acknowledged. In effect, the existence of spatial structure reduces the ``equivalent`` number of samples below the number of physical samples. This reduction in the effective sampling density has important implications for site characterization for the Yucca Mountain Project.

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Comparison of two risk assessment methodologies for high-level waste disposal in unsaturated media

Davis, P.A.; Gallegos, D.P.; Hake, T.M.; Olague, N.E.; Price, L.L.; Piepho, M.G.; Goodrich, M.T.; Lee, C.E.

The US Department of Energy (DOE) is responsible for designing, obtaining a license for, and constructing a geologic repository for the disposal of commercial high-level radioactive waste. The candidate repository site is currently at Yucca Mountain in Nevada. Part of DOE`s responsibility is to assess compliance with the appropriate environmental regulations, including the Environmental Protection Agency`s containment requirements in 40 CFR Part 191. Sandia National Laboratories (SNL) and Pacific Northwest Laboratories (PNL) have been contracted to aid DOE in the assessment of total systems performance. SNL has been tasked with evaluating and comparing the performance assessment methodologies developed by PNL and SNL, as applied to one conceptual model. In this report, SNL has attempted to reproduce, by way of a benchmark exercise, the results of PNL`s preliminary risk assessment of the proposed repository at Yucca Mountain. In general, the results of the PNL analysis and the SNL benchmark of that analysis agreed quite well, in terms of both ground-water flow and transport of unretarded radionuclides. The largest discrepancy between the analyses was noted for transport of retarded radionuclides, and was the result of different techniques for calculating retardation factors. 27 refs., 28 figs., 17 tabs.

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Electromagnetic geophysical tunnel detection experiments---San Xavier Mine Facility, Tucson, Arizona

Wayland, J.R.; Lee, D.O.; Shope, S.M.; Zonge, K.L.

The objective of this work is to develop a general method for remotely sensing the presence of tunneling activities using one or more boreholes and a combination of surface sources. New techniques for tunnel detection and location of tunnels containing no metal and of tunnels containing only a small diameter wire have been experimentally demonstrated. A downhole magnetic dipole and surface loop sources were used as the current sources. The presence of a tunnel causes a subsurface scattering of the field components created by the source. Ratioing of the measured responses enhanced the detection and location capability over that produced by each of the sources individually. 4 refs., 18 figs., 2 tabs.

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Cradle-to-grave tracking of hazardous and radioactive materials for pollution prevention

Fish, J.

As part of Sandia National Laboratories` (SNL) pollution prevention program a system is under development to track the movement of hazardous and radioactive materials from procurement, through use, to final disposition. The information provided by this system will improve the flow and enhance the quality of data, avoid duplication of effort, facilitate timely and accurate reporting, better support the information needs of various Environmental, Safety, and Health (ES&H) programs, and allow waste to be minimized more effectively. Such a comprehensive system will incorporate information from other sources and build upon existing databases. The component include the Chemical Information System/Material Safety Data Sheet (CIS/MSDS) system installed by AT&T Bell Laboratories (AT&T-BL) at SNL in Livermore, along with a barcode chemical waste tracking system already in operation at SNL in Albuquerque. Also being developed in Albuquerque are Process Waste Assessments, a radioactive material tracking system, and a radioactive/mixed waste tracking system. A SNL and AT&T-BL joint project is addressing how PWAs will link raw materials to waste streams. With a ``cradle-to-grave`` tracking system, it is possible to assess both financial and environmental life cycle costs. Once in place, this information will improve long-run efficiency and environmental protection, and provide benefits exceeding the initial demands placed upon personnel.

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The Solubility of Gases in NaCl Brine and a Critical Evaluation of Available Data

Cygan, Randall T.

Knowledge of the solubility of gases in pure water and sodium chloride brine is required for the evaluation of gas-liquid behavior associated with numerous processes in the chemical, biological, and geological sciences and in chemical engineering. Modelling of multiphase flow and transport processes used to simulate fluid behavior in geological media requires suitable and accurate gas solubility data, especially when applied to potential nuclear waste repositories such as WIPP. This report contains a critical evaluation of data available in the literature and provides compiled data sets for the solubility of hydrogen, nitrogen, methane, and carbon dioxide gases in pure water and in sodium chloride brine. Mole fraction gas solubilities are presented as functions of temperature and pressure. To evaluate the influence of electrolyte content of the aqueous solution upon the gas solubility, Sechenov coefficients are provided for several concentrated sodium chloride solution. An estimate of the solubility of hydrogen in 5 N sodium chloride brine as a function of pressure exhibits a solubility at 40 MPa that is one fifth the value observed for pure water at the same pressure.

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Rock mechanics considerations in designing a nuclear waste repository in hard rock

Bauer, Stephen J.

In this paper, a design methodology is presented for assessing drift stability for a potential high-level radioactive waste repository. Excavation stability is required during construction, emplacement, retrieval (if required) and closure phases to ensure worker health and safety, and to prevent development of potential pathways for radionuclide migration in the post-closure period. Requirements for the design, site conditions and stresses are considered in the methodology. Methods for evaluating empirical and analytical results in order to estimate ground support requirements are outlined.

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Using C++ as a scientific programming language

Peery, James S.

Large computational physics codes are increasing in complexity as customers demand improved physics packages and more flexible algorithms and problem specifications. It is not uncommon for a code to exceed one hundred thousand lines of FORTRAN, and some codes are much larger. This poses a considerable challenge for program management. The Computational Physics Research and Development Division at Sandia National Laboratories is aggressively pursuing C++ as the language of choice for new coding efforts. We feel that we cannot meet the stringent customer requirements and delivery schedules we now face with either FORTRAN77 or Fortran-90. 8 refs., 3 tabs.

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Overview of developments to reduce environmental impact due to surface finishing and cleaning processes

Sayre, John A.

Cleaning, plating, and painting are chemically intensive processes that involve toxic and potentially carcinogenic materials that pose a significant threat to the environment. EPA/OSHA, the Clean Air Act, and the Montreal Protocol are forcing development of environmentally sound materials and processes. A review is given of the materials and processes that are under investigation that will minimize the environmental impact of these operations. 7 refs.

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The new RLA test status

Smith, David L.

The Recirculating Linear Accelerator (RLA) is returning to operation with a new relativistic electron beam (REB) injector and a modified accelerating cavity. Upon completion of our pulsed-power test program, we will capture the injected beam on an Ion Focussed Regime (IFR) guiding channel in either a spiral or a closed racetrack drift tube. The relativistic beam will recirculate for four passes through two accelerating cavities, in phase with the ringing cavity voltage, and increase to 8--12 MeV before being extracted. We designed the METGLAS ribbon-wound core, inductively isolated, four-stage injector to produce beam parameters of 4 MeV. 10--20 kA, and 40--55 ns FWHM. The three-line radial cavity is being modified to improve the 1-MV accelerating pulse shape while an advanced cavity design study is in progress. This is a continuation of the Sandia National Laboratory program to develop compact, high-voltage gradient, linear induction accelerators. The RLA concept is based on guiding an injected REB with an IFR channel. This channel is formed from a plasma created with a low energy electron beam inside a beam line containing about 2 {times} 10{sup {minus}4} Torr of argon. The REB is injected onto the IFR channel and is transported down the beamline through a water dielectric accelerating cavity based on the ET-2 design. If the round-tip path of the beam matches the period of the cavity, the REB can be further accelerated by the ringing waveform on every subsequent pass. We have installed the new REB injector because we need a higher amplitude, longer duration., flat-topped pulse shape with a colder beam than that produced by the previous injector. We made extensive use of computer simulations in the form of network solver and electrostatic field stress analysis codes to aid in the design and modifications for the new RLA. The pulsed-power performance of the RLA injector and cavity and the associated driving hardware are discussed.

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Aging Aircraft NDI Development and Demonstration Center (AANC): An overview

Walter, P.L.

A major center with emphasis on validation of nondestructive inspection techniques for aging aircraft, the Aging Aircraft NDI Development and Demonstration Center (AANC), has been funded by the FAA at Sandia National Laboratories. The Center has been assigned specific tasks in developing techniques for the nondestructive inspection of static engine parts, assessing inspection reliability (POD experiments), developing test beds for nondestructive inspection validation, maintaining a FAA library of characterized aircraft structural test specimens, and leasing a hangar to house a high flight cycle transport aircraft for use as a full scale test bed. 3 refs.

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Modal survey and test-analysis correlation of a multiply-configured three-stage booster

Marek, E.L.

This paper describes procedure used to produce a test-validated finite element model of a three-stage solid propellant booster system. A series of system-level modal tests were performed for several inert and live propellant configurations. Test-analysis models (TAMs) were used to provide pretest support of the live propellant system tests. Confidence in the model was established by a test-analysis correlation procedure. Optimization techniques were used to determine appropriate model updates. 11 refs., 8 figs., 3 tabs.

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Fundamentals of wetting and spreading with emphasis on soldering

Yost, Frederick G.

Soldering is often referred to as a mature technology whose fundamentals were established long ago. Yet a multitude of soldering problems persist, not the least of which are related to the wetting and spreading of solder. The Buff-Goodrich approach to thermodynamics of capillarity is utilized in a review of basic wetting principles. These thermodynamics allow a very compact formulation of capillary phenomena which is used to calculate various meniscus shapes and wetting forces. These shapes and forces lend themselves to experimental techniques, such as the sessile drop and the Wilhelmy plate, for measuring useful surface and interfacial energies. The familiar equations of Young, Wilhelmy, and Neumann are all derived with this approach. The force-energy duality of surface energy is discussed and the force method is developed and used to derive the Herring relations for anisotropic surfaces. The importance of contact angle hysteresis which results from surface roughness and chemical inhomogeneity is presented and Young's equation is modified to reflect these ever present effects. Finally, an analysis of wetting with simultaneous metallurigical reaction is given and used to discuss solder wetting phenomena. 60 refs., 13 figs.

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Enhancing solar photocatalytic detoxification by adsorption of porphyrins onto TiO sub 2

Prairie, M.R.

Titanium dioxide (TiO{sub 2}) is a known photocatalyst for solar detoxification of water containing organic contaminants including PCB's and dioxins. Unfortunately, the UV light used by the photocatalyst only comprises about 4% of the strong spectrum. Metalloporphyrins strongly absorb in the visible and near infrared region. Using visible light, we have investigated Ni(II) uroporphyrin (NiUroP), Sn(IV)Cl{sub 2} uroporphyrin (SnUroP) and Sn(IV)Cl{sub 2} tetrakis(p-carboxyphenyl) porphyrin (SnTCPP) as possible enhancers of destruction of a model organic compound, salicylic acid (SA), by means of photosensitization of colloidal TiO{sub 2} particles. All three porphyrins are found to adsorb reversibly onto the colloidal TiO{sub 2} upon variation of pH. Adsorption of porphyrins results in the increased colloidal stability of fine TiO{sub 2} particles in the pH range 5--8. While NiUroP on TiO{sub 2} does not show any enhancement of photodestruction, the adsorption of SnUroP increases the destruction rate compared to that of the bare TiO{sub 2} surface. The effect of ambient oxygen on the observed photolability of the Sn porphyrins and enhancement of photodestruction of SA was also investigated. SnTCPP does not photodecompose upon illumination either in the presence or absence of TiO{sub 2}, but neither does it bind to the photocatalyst at pH 6. At pH 4.5 it adsorbs onto TiO{sub 2} but it also photodecompose at this pH. We are attempting to stabilize the adsorbed porphyrins by adding suitable peripheral substituents onto the porphyrin macrocycle. 27 refs., 6 figs.

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Beam-turning magnet design and test for the Recirculating Linear Accelerator

Crow, J.T.; Platt, R.C.

We have designed and tested a system for applying a ramped vertical magnetic field for turning the electron beam in the IFR Recirculating Linear Accelerator. The field is highly uniform over two Gaussian beam radii, and can be adjusted for a large radial gradient for increased energy bandwidth. The system includes shielding of the current-carrying rods to protect the pulser from REB induced fields and to reduce the effect of REB images on the beam transport to negligible levels. The system has been tested on the IBEX accelerator with > 95% peak current transport and > 90% charge transport through a 90{degree} turn. 2 refs., 6 figs.

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Screening evaluation of alternative cleaning solvents

Nigrey, Paul J.

The cleaning efficiency of five alternative solvents for chlorofluorocarbons (CFCs) and chlorohydrocarbons (CHCs) used in the manufacture of certain electronic components was studied. These solvents were evaluated in the first phase of a two-phase program to remove various manufacturing contaminants such as oils, greases, mold release, and body oils. Results have shown that EXXATE 1000 and EC-7 were able to effectively remove these contaminants from copper board substrates. 4 refs., 5 figs., 1 tab.

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Site geotechnical considerations for expansion of the Strategic Petroleum Reserve (SPR) to one billion barrels

Neal, J.T.

Eight Gulf Coast salt domes have emerged as candidate sites for possible expansion of the Strategic Petroleum Reserve (SPR) to one billion barrels. Two existing SPR sites, Big Hill, TX, and Weeks Island, LA, are among the eight that are being considered. To achieve the billion barrel capacity, some 25 new leached caverns would be constructed, and would probably be established in two separate sites in Louisiana and Texas because of distribution requirements. Geotechnical factors involved in siting studies have centered first and foremost on cavern integrity and environmental acceptability, once logistical suitability is realized. Other factors have involved subsidence and flooding potential, loss of coastal marshlands, seismicity, brine injection well utility, and co-use by multiple operators. 5 refs., 11 figs., 2 tabs.

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Computational determination of ballistic limits for a simple Whipple bumper shield

Hertel, E.S.; Chhabildas, L.C.; Yarrington, L.; Hill, S.A.

A series of numerical simulations has been performed using the multi-dimensional hydrodynamics code CTH to computationally determine a ballistic limit for a Whipple bumper shield. The ballistic limit is generally characterized as a critical diameter such that particle diameters greater than the ballistic limit will generate debris clouds that will penetrate the rear wall and particle diameters less than the ballistic limit will not. The particular shield design used for these analyses is defined as a 1.27 mm bumper, a 102 mm void space, and a 3.18 mm rear wall. Since debris shape is expected to be a contributing factor in the impact phenomena, two different shapes are considered for the numerical simulations. The particle shapes considered were flat plates of constant 1 mm thickness and varying diameters and spheres of varying diameters. The critical diameter (ballistic limit) was determined over the velocity range 4 km/s to 15 km/s for both geometries. 13 refs., 2 figs.

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Development of an underwater spin facility for combined environment testing

Roach, D.

In response to a request from the US Government, Sandia National Laboratories has developed an instrumentation system to monitor the conditions along an underwater, rotating drive shaft. It was desired to study the structural integrity and signal acquisition capabilities of the Shaft Instrumentation System (SIS) in an environment which closely simulates the actual deployment conditions. In this manner, the SIS response to ill-defined conditions, such as flow field turbulence or temperature fluctuations, could be determined. An Underwater Spin Facility was developed in order to verify the operation of the instrumentation and telemetric data acquisition system in a combined environment of external pressure, transient axial loads and centrifugal force. The main components of the Underwater Spin Facility are a large, five foot diameter pressure vessel, a dynamically sealed shaft, a drive train assembly and a shaker table interface which is used to apply the axial loads. This paper presents a detailed description of the design of the Underwater Spin Facility. It also discusses the SIS certification test program in order to demonstrate the successful performance of the Underwater Spin Facility. 8 refs., 10 figs.

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The environmentally safe battery

Levy, S.C.

There are three aspects to an environmentally safe battery. The first deals with the manufacturing process, the second with the use of environmentally friendly materials, and the third with the disposal and/or recycling of spent units. In this paper, several ongoing programs at Sandia National Laboratories that relate to the environmentally conscious manufacturing of batteries, are discussed. The solvent substitution/elimination program is a two-pronged effort, aimed at identifying new solvents which are compatible with the environment, while at the same time developing dry process cleaning technology. The joining program is evaluating new solvents for flux removal as well as the development of fluxless soldering processes. In the area of welding, new cleaning processes are under study. Chemical microsensors are under development that are capable of identifying and quantifying single chemical species. These sensors have been used to monitor and improve processes using toxic/hazardous solvents. 1 ref., 1 fig.

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Phased-array antenna control by a monolithic photonic integrated circuit, COMPASS

Kravitz, Stanley H.

Phased-array antenna systems are well known for rapid beam steering and their ability to bring high power to the target. Such systems are also quite complex and heavy, which have limited their usefulness. The issues of weight, size, power use, and complexity have been addressed through a system named COMPASS (Coherent Optical Monolithic Phased Array Steering System). All phased-array antenna systems need: (1) small size; (2) low power use; (3) high-speed beam steering; and (4) digitally-controlled phase shifting. COMPASS meets these basic requirements, and provides some very desirable additional features. These are: (1) phase control separate from the transmit/receive module; (2) simple expansion to large arrays; (3) fiber optic interconnect for reduced sensitivity to EMI; (4) an intrinsically radiation-hard GaAs chip; and (5) optical power provided by a commercially available continuous wave (CW) laser. 4 refs., 8 figs.

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High temperature nitrogen implantation of Ti-6Al-4V

Knapp, J.A.

Titanium alloys offer desirable properties that make them attractive candidates for tribological applications. Their surface-related properties, however, such as coefficient of friction and wear rate, are less than optimum and must be improved by surface modification. To increase the tribological properties of Ti-6Al-4V, a high temperature ion implantation method, employing a high current density beam (e.g., 500 {mu}A/cm{sup 2}) of nitrogen (N) ions is being developed, where surface temperatures greater than 1000{degrees}C can be obtained. A systematic study was performed with N implantation at temperatures from 400{degrees} to >1000{degrees}C, and to a range of doses from 0.1--1.0{times}10{sup 18} N{sub 2}{sup +}--N{sup +}/cm{sup 2}. Microstructure characterization by Rutherford Backscattering Spectroscopy (RBS) and Glancing Incidence X-ray Diffraction (GID) was performed to determine N distribution and compound formation. RBS analysis showed enhanced N penetrations (i.e., greater than 0.3 {mu}m) for the 800{degrees} and 1000{degrees}C implantations, with the deepest penetration (about 3.5 atomic percent N remaining at 0.75 {mu}m) for the 1000{degrees}C treatment. GID indicated TiN and Ti{sub 2}N concentrations were the greatest for the 800{degrees}C implantation treatment. 11 refs., 4 figs.

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Charge states of donor-hydrogen pairs in Si: A fragile balance

Seager, Carleton H.

The debonding rates of H-passivated P and As in silicon have been observed to be very sensitive to the concentration of majority and minority charge carriers. A theoretical study of the stable and metastable configurations of the {l brace}P,H{r brace} and {l brace}As,H{r brace} pairs in the 0 and +1 charge states has been carried out at the near-ab-initio Hartree-Fock level. These calculations show that the lowest-energy configuration in the 0 charge state is the highest-energy configuration in the +1 charge state and vice-versa. This bistability of donor-hydrogen pairs implies that H cannot remain in place upon change of charge state, whether 0 {r arrow} +1 or +1 {r arrow} 0. Quantitative differences between the P and the As cases are qualitatively consistent with the observed differences in the temperature dependence of the debonding rates of {l brace}P,H{r brace} and {l brace}As,H{r brace}. 14 refs., 1 fig.

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Neutron interactions and contrast production in neutron radiography

McCrory, Fredrick M.

The usefulness of neutron radiography as a nondestructive engineering tool is heavily dependent on how a neutron reaches the image plane. Neutron interactions such as scattering and absorption, within a neutron radiography facility or a test part, affect the contrast of the resulting image generated by the process. It is important that the radiographer has a general understanding of how neutrons interact with matter to produce a quality image utilizing a neutron beam. 4 refs.

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The effect of Cu at Al grain boundaries on electromigration behavior in Al thin films

Frear, D.R.

The distribution of copper aluminum thin films is examined with respect to how the copper can influence electromigration behavior. Al-Cu thin films annealed in the single phase region, to just below the solvus {theta}-phase Al{sub 2}Cu precipitates at the aluminum grain boundaries. The grain boundaries between precipitates are depleted in copper. Al-Cu thin films heat treated at lower temperatures, within the two phase region, also have {theta}-phase precipitates at the grain boundaries but the aluminum grain boundaries continuously become enriched in copper, perhaps due to the formation of a thin coating of {theta}-phase at the grain boundary. Here, it is proposed that electromigration behavior of aluminum is improved by adding copper because the {theta}-phase precipitates may hinder aluminum diffusion along the grain boundaries. It was also found that resistivity of Al-Cu thin films decrease during accelerated electromigration testing prior to failure. Pure Al films did not exhibit this behavior. The decrease is resistivity is attributed to the redistribution of copper from the aluminum grain matrix to the {theta}-phase precipitates growing at the grain boundaries thereby reducing the number of defects in the microstructure. 34 refs., 12 figs.

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The large deformation elastic response of woven Kevlar fabric

Warren, William L.

The large deformation elastic response of a plane woven Kevlar fabric is investigated analytically and experimentally. The analysis assumes the undeformed geometry to be a sequence of interlaced arcs of circles which reverse at each yarn midpoint, ad each yarn is modeled as an extensible elastical subject to certain compatibility conditions. Deflection-force relations for the fabric are determined in terms of the initial weave geometry and the elastic properties of the individual yarns. The theoretical results agree well with the results of experiments performed on a fabric woven from 400 denier Kevlar yarns under conditions of uniaxial loading in both warp and fill directions. 13 refs., 4 figs.

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Results 95501–95600 of 96,771
Results 95501–95600 of 96,771