The use of oxidized metal powders in mechanical shock or crush safety enhancers in nuclear weapons has been investigated. The functioning of these devices is based on the remarkable electrical behavior of compacts of certain oxidized metal powders when subjected to compressive stress. For example, the low voltage resistivity of a compact of oxidized tantalum powder was found to decrease by over six orders of magnitude during compaction between 1 MPa, where the thin, insulating oxide coatings on the particles are intact, to 10 MPa, where the oxide coatings have broken down along a chain of particles spanning the electrodes. In this work, the behavior of tantalum and aluminum powders was investigated. The low voltage resistivity during compaction of powders oxidized under various conditions was measured and compared. In addition, the resistivity at higher voltages and the dielectric breakdown strength during compaction were also measured. A key finding was that significant changes in the electrical properties persist after the removal of the stress so that a mechanical shock enhancer is feasible. This was verified by preliminary shock experiments. Finally, conceptual designs for both types of enhancers are presented.
Preliminary thermal decomposition experiments with Ablefoam and EF-AR20 foam (Ablefoam replacement) were done to determine the important chemical and associated physical phenomena that should be investigated to develop the foam decomposition chemistry sub-models that are required in numerical simulations of the fire-induced response of foam-filled engineered systems for nuclear safety applications. Although the two epoxy foams are physically and chemically similar, the thermal decomposition of each foam involves different chemical mechanisms, and the associated physical behavior of the foams, particularly ''foaming'' and ''liquefaction,'' have significant implications for modeling. A simplified decomposition chemistry sub-model is suggested that, subject to certain caveats, may be appropriate for ''scoping-type'' calculations.
This report is a presentation of modeling and simulation work for analyzing three designs of Micro Electro Mechanical (MEM) Compound Pivot Mirrors (CPM). These CPMs were made at Sandia National Laboratories using the SUMMiT{trademark} process. At 75 volts and above, initial experimental analysis of fabricated mirrors showed tilt angles of up to 7.5 degrees for one design, and 5 degrees for the other two. Nevertheless, geometric design models predicted higher tilt angles. Therefore, a detailed study was conducted to explain why lower tilt angles occurred and if design modifications could be made to produce higher tilt angles at lower voltages. This study showed that the spring stiffnesses of the CPMs were too great to allow for desired levels of rotation at lower levels of voltage. To produce these lower stiffnesses, a redesign is needed.
The semiconductor bridge (SCB) is an electroexplosive device used to initiate detonators. A C cable is commonly used to connect the SCB to a firing set. A series of tests were performed to identify smaller, lighter cables for firing single and multiple SCBs. This report provides a description of these tests and their results. It was demonstrated that lower threshold voltages and faster firing times can be achieved by increasing the wire size, which reduces ohmic losses. The RF 100 appears to be a reasonable substitute for C cable when firing single SCBs. This would reduce the cable volume by 68% and the weight by 67% while increasing the threshold voltage by only 22%. In general, RG 58 outperforms twisted pair when firing multiple SCBs in parallel. The RG 58's superior performance is attributed to its larger conductor size.
Chemometric analysis of nuclear magnetic resonance (NMR) spectroscopy has increased dramatically in recent years. Various chemometric techniques have been applied to a wide range of problems in food, agricultural, medical, process, and industrial system. This article gives a brief review of chemometric analysis of NMR spectral data, including a summary of the types of mixtures and experiments analyzed with chemometric techniques. Common experiment problems encountered during the chemometric analysis of NMR data are also discussed.
Stiction and friction in micromachines is commonly inhibited through the use of silane coupling agents such as 1H-, 1H-, 2H-, 2H-perfluorodecyltrichlorosilane (FDTS). FDTS coatings have allowed micromachine parts processed in water to be released without debilitating capillary adhesion occurring. These coatings are frequently considered as densely-packed monolayers, well-bonded to the substrate. In this paper, it is demonstrated that FDTS coatings can exhibit complex nanoscale structures, which control whether micromachine parts release or not. Surface images obtained via atomic force microscopy reveal that FDTS coating solutions can generate micellar aggregates that deposit on substrate surfaces. Interferometric imaging of model beam structures shows that stiction is high when the droplets are present and low when only monolayers are deposited. As the aggregate thickness (tens of nanometers) is insufficient to bridge the 2 μm gap under the beams, the aggregates appear to promote beam-substrate adhesion by changing the wetting characteristics of coated surfaces. Contact angle measurements and condensation figure experiments have been performed on surfaces and under coated beams to quantify the changes in interfacial properties that accompany different coating structures. These results may explain the irreproducibility that is often observed with these films.
A DOE/Sandia project termed the Blade Manufacturing Program was established at Sandia to develop means of advancing manufacturing processes in ways that lower costs and improve the reliability of turbine blades. Through industry contracts, manufacturers are improving processes such as resin infusion, resin transfer molding, and thermoplastic casting. Testing and modeling research at universities and national labs are adding to the knowledge of how composite materials perform in substructures and sub-scale blades as a function of their fabrication process.
Optimal estimation theory has been applied to the problem of estimating process variables during vacuum arc remelting (VAR), a process widely used in the specialty metals industry to cast large ingots of segregation sensitive and/or reactive metal alloys. Four state variables were used to develop a simple state-space model of the VAR process: electrode gap (G), electrode mass (M), electrode position (X) and electrode melting rate (R). The optimal estimator consists of a Kalman filter that incorporates the model and uses electrode feed rate and measurement based estimates of G, M and X to produce optimal estimates of all four state variables. Simulations show that the filter provides estimates that have error variances between one and three orders-of-magnitude less than estimates based solely on measurements. Examples are presented that verify this for electrode gap, an extremely important control parameter for the process.
Direct Simulation Monte Carlo (DSMC) and Navier-Stokes calculations are performed for a Mach 11 25 deg.-55 deg. spherically blunted biconic. The conditions are such that flow is laminar, with separation occurring at the cone-cone juncture. The simulations account for thermochemical nonequilibrium based on standard Arrhenius chemical rates for nitrogen dissociation and Millikan and White vibrational relaxation. The simulation error for the Navier-Stokes (NS) code is estimated to be 2% for the surface pressure and 10% for the surface heat flux. The grid spacing for the DSMC simulations was adjusted to be less than the local mean-freepath (mfp) and the time step less than the cell transient time of a computational particle. There was overall good agreement between the two simulations; however, the recirculation zone was computed to be larger for the NS simulation. A sensitivity study is performed to examine the effects of experimental uncertainty in the freestream properties on the surface pressure and heat flux distributions. The surface quantities are found to be extremely sensitive to the vibrational excitation state of the gas at the test section, with differences of 25% found in the surface pressure and 25%-35% for the surface heat flux. These calculations are part of a blind validation comparison and thus the experimental data has not yet been released.
Simulations of a turbulent methanol pool fire are conducted using both Reynolds-Averaged Navier-Stokes (RANS) and Large Eddy Simulation (LES) modeling methodologies. Two simple conserved scalar flameletbased combustion models with assumed PDF are developed and implemented. The first model assumes statistical independence between mixture fraction and its variance and results in poor predictions of time-averaged temperature and velocity. The second combustion model makes use of the PDF transport equation for mixture fraction and does not employ the statistical independence assumption. Results using this model show good agreement with experimental data for both the 2D and 3D LES, indicating that the use of statistical independence between mixture fraction and its dissipation is not valid for pool fire simulations. Lastly, "finger-like" flow structures near the base of the plume, generated from stream-wise vorticity, are shown to be important mixing mechanisms for accurate prediction of time-averaged temperature and velocity.
The concept of genetic divisors can be given a quantitative measure with a non-Archimedean p-adic metric that is both computationally convenient and physically motivated. For two particles possessing distinct mass parameters x and y, the metric distance D(x, y) is expressed on the field of rational numbers Q as the inverse of the greatest common divisor [gcd (x , y)]. As a measure of genetic similarity, this metric can be applied to (1) the mass numbers of particle states and (2) the corresponding subgroup orders of these systems. The use of the Bezout identity in the form of a congruence for the expression of the gcd (x , y) corresponding to the v{sub e} and {sub {mu}} neutrinos (a) connects the genetic divisor concept to the cosmic seesaw congruence, (b) provides support for the {delta}-conjecture concerning the subgroup structure of particle states, and (c) quantitatively strengthens the interlocking relationships joining the values of the prospectively derived (i) electron neutrino (v{sub e}) mass (0.808 meV), (ii) muon neutrino (v{sub {mu}}) mass (27.68 meV), and (iii) unified strong-electroweak coupling constant ({alpha}*{sup -1} = 34.26).
Alkylation reactions of benzene with propylene using zeolites were studied for their affinity for cumene production. The current process for the production of cumene involves heating corrosive acid catalysts, cooling, transporting, and distillation. This study focused on the reaction of products in a static one-pot vessel using non-corrosive zeolite catalysts, working towards a more efficient one-step process with a potentially large energy savings. A series of experiments were conducted to find the best reaction conditions yielding the highest production of cumene. The experiments looked at cumene formation amounts in two different reaction vessels that had different physical traits. Different zeolites, temperatures, mixing speeds, and amounts of reactants were also investigated to find their affects on the amount of cumene produced. Quantitative analysis of product mixture was performed by gas chromatography. Mass spectroscopy was also utilized to observe the gas phase components during the alkylation process.
The ultimate goal of many environmental measurements is to determine the risk posed to humans or ecosystems by various contaminants. Conventional environmental monitoring typically requires extensive sampling grids covering several media including air, water, soil and vegetation. A far more efficient, innovative and inexpensive tactic has been found using honeybees as sampling mechanisms. Members from a single bee colony forage over large areas ({approx}2 x 10{sup 6} m{sup 2}), making tens of thousands of trips per day, and return to a fixed location where sampling can be conveniently conducted. The bees are in direct contact with the air, water, soil and vegetation where they encounter and collect any contaminants that are present in gaseous, liquid and particulate form. The monitoring of honeybees when they return to the hive provides a rapid method to assess chemical distributions and impacts (1). The primary goal of this technology is to evaluate the efficiency of the transport mechanism (honeybees) to the hive using preconcentrators to collect samples. Once the extent and nature of the contaminant exposure has been characterized, resources can be distributed and environmental monitoring designs efficiently directed to the most appropriate locations. Methyl salicylate, a chemical agent surrogate was used as the target compound in this study.
Using intense magnetic pressure, a method was developed to launch flyer plates to velocities in excess of 20 km/s. This technique was used to perform plate-impact, shock wave experiments on cryogenic liquid deuterium (LD{sub 2}) to examine its high-pressure equation of state (EOS). Using an impedance matching method, Hugoniot measurements were obtained in the pressure range of 30-70 GPa. The results of these experiments disagree with previously reported Hugoniot measurements of LD{sub 2} in the pressure range above {approx}40 GPa, but are in good agreement with first principles, ab-initio models for hydrogen and its isotopes.
Sandstones that overlie or that are interbedded with evaporitic or other ductile strata commonly contain numerous localized domains of fractures, each covering an area of a few square miles. Fractures within the Entrada Sandstone at the Salt Valley Anticline are associated with salt mobility within the underlying Paradox Formation. The fracture relationships observed at Salt Valley (along with examples from Paleozoic strata at the southern edge of the Holbrook basin in northeastern Arizona, and sandstones of the Frontier Formation along the western edge of the Green River basin in southwestern Wyoming), show that although each fracture domain may contain consistently oriented fractures, the orientations and patterns of the fractures vary considerably from domain to domain. Most of the fracture patterns in the brittle sandstones are related to local stresses created by subtle, irregular flexures resulting from mobility of the associated, interbedded ductile strata (halite or shale). Sequential episodes of evaporite dissolution and/or mobility in different directions can result in multiple, superimposed fracture sets in the associated sandstones. Multiple sets of superimposed fractures create reservoir-quality fracture interconnectivity within restricted localities of a formation. However, it is difficult to predict the orientations and characteristics of this type of fracturing in the subsurface. This is primarily because the orientations and characteristics of these fractures typically have little relationship to the regional tectonic stresses that might be used to predict fracture characteristics prior to drilling. Nevertheless, the high probability of numerous, intersecting fractures in such settings attests to the importance of determining fracture orientations in these types of fractured reservoirs.
Carbon is an important support for heterogeneous catalysts, such as platinum supported on activated carbon (AC). An important property of these catalysts is that they decompose upon heating in air. Consequently, Pt/AC catalysts can be used in applications requiring rapid decomposition of a material, leaving little residue. This report describes the catalytic effects of platinum on carbon decomposition in an attempt to maximize decomposition rates. Catalysts were prepared by impregnating the AC with two different Pt precursors, Pt(NH{sub 3}){sub 4}(NO{sub 3}){sub 2} and H{sub 2}PtCl{sub 6}. Some catalysts were treated in flowing N{sub 2} or H{sub 2} at elevated temperatures to decompose the Pt precursor. The catalysts were analyzed for weight loss in air at temperatures ranging from 375 to 450 C, using thermogravimetric analysis (TGA). The following results were obtained: (1) Pt/AC decomposes much faster than pure carbon; (2) treatment of the as-prepared 1% Pt/AC samples in N{sub 2} or H{sub 2} enhances decomposition; (3) autocatalytic behavior is observed for 1% Pt/AC samples at temperatures {ge} 425 C; (4) oxygen is needed for decomposition to occur. Overall, the Pt/AC catalyst with the highest activity was impregnated with H{sub 2}PtCl{sub 6} dissolved in acetone, and then treated in H{sub 2}. However, further research and development should produce a more active Pt/AC material.
The Microsystems Subgrid Physics project is intended to address gaps between developing high-performance modeling and simulation capabilities and microdomain specific physics. The initial effort has focused on incorporating electrostatic excitations, adhesive surface interactions, and scale dependent material and thermal properties into existing modeling capabilities. Developments related to each of these efforts are summarized, and sample applications are presented. While detailed models of the relevant physics are still being developed, a general modeling framework is emerging that can be extended to incorporate evolving material and surface interaction modules.
Recently an innovative technique known as the Isentropic Compression Experiment (ICE) was developed that allows the dynamic compressibility curve of a material to be measured in a single experiment. Hence, ICE significantly reduces the cost and time required for generating and validating theoretical models of dynamic material response. ICE has been successfully demonstrated on several materials using the 20 MA Z accelerator, resulting in a large demand for its use. The present project has demonstrated its use on another accelerator, Saturn. In the course of this study, Saturn was tailored to produce a satisfactory drive time structure, and instrumented to produce velocity data. Pressure limits are observed to be approximately 10-15 GPa (''LP'' configuration) or 40-50 GPa (''HP'' configuration), depending on sample material. Drive reproducibility (panel to panel within a shot and between shots) is adequate for useful experimentation, but alignment fixturing problems make it difficult to achieve the same precision as is possible at Z. Other highlights included the useful comparison of slightly different PZT and ALOX compositions (neutron generator materials), temperature measurement using optical pyrometry, and the development of a new technique for preheating samples. 28 ICE tests have been conducted at Saturn to date, including the experiments described herein.
Sandia is investigating the shock response of single-crystal diamond up to several Mbar pressure in a collaborative effort with the Institute for Shock Physics (ISP) at Washington State University (WSU). This is project intended to determine (i) the usefulness of diamond as a window material for high pressure velocity interferometry measurements, (ii) the maximum stress level at which diamond remains transparent in the visible region, (iii) if a two-wave structure can be detected and analyzed, and if so, (iv) the Hugoniot elastic limit (HEL) for the [110] orientation of diamond. To this end experiments have been designed and performed, scoping the shock response in diamond in the 2-3 Mbar pressure range using conventional velocity interferometry techniques (conventional VISAR diagnostic). In order to perform more detailed and highly resolved measurements, an improved line-imaging VISAR has been developed and experiments using this technique have been designed. Prior to performing these more detailed experiments, additional scoping experiments are being performed using conventional techniques at WSU to refine the experimental design.
Explosive charges placed on the fuze end of a drained chemical munition are expected to be used as a means to destroy the fuze and burster charges of the munition. Analyses are presented to evaluate the effect of these additional initiation charges on the fragmentation characteristics for the M121A1 155mm chemical munition, modeled with a T244 fuze attached, and to assess the consequences of these fragment impacts on the walls of a containment chamber--the Burster Detonation Vessel. A numerical shock physics code (CTH) is used to characterize the mass and velocity of munition fragments. Both two- and three-dimensional simulations of the munition have been completed in this study. Based on threshold fragment velocity/mass results drawn from both previous and current analyses, it is determined that under all fragment impact conditions from the munition configurations considered in this study, no perforation of the inner chamber wall will occur, and the integrity of the Burster Detonation Vessel is retained. However, the munition case fragments have sufficient mass and velocity to locally damage the surface of the inner wall of the containment vessel.
Schells, Regina L.; Bogdan, Carolyn W.; Wix, Steven D.
This document describes the High Performance Electrical Modeling and Simulation (HPEMS) Global Verification Test Suite (VERTS). The VERTS is a regression test suite used for verification of the electrical circuit simulation codes currently being developed by the HPEMS code development team. This document contains descriptions of the Tier I test cases.