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Durability of Corrosion Protection Coatings for Aluminum

Enos, David E.; Martinez, Kimberly A.

The objectives of this work are to (1) Develop a detailed understanding of the performance characteristics of current chromate conversion coatings utilized in the stockpile, (2) Develop a detailed understanding of the performance characteristics of non-chromate conversion coatings proposed to replace their chromate containing counterparts, (3) Provide an informed assessment of the aforementioned coatings and a recommended course of action for the replacement of chromate containing coatings, and (4) establish subject matter expertise in the area of replacement coatings to provide as a resource to the systems organization. These tasks will be accomplished by performing a battery of traditional corrosion performance tests (in accordance with the relevant MIL specifications governing chemical conversion coatings), combined with more detailed analytical evaluation of the materials. Coatings will be evaluated in the as-received and artificially aged condition. Four different coating systems were evaluated on four different aluminum alloys in FY16. The focus this year was to continue populating the test matrix initiated in previous years, evaluating key coatings in the as received and thermally stressed condition, as compared to the baseline chromate conversion coating (Bonderite (formerly Alodine) 1200S). The non-chromate conversion coatings included Bonderite T 5900, Chemeon TCP-HF, Luster-On Aluminescent, and MacDermid-Enthone Iridite NCP. A second effort that was completed this year was to address a bottleneck that existed for the electrical evaluation of the coatings, assessing their conformance with the MIL specification. An electromechanical test system was assembled and automated, eliminating the need to rely on an already heavily utilized mechanical test system and operator in Materials Mechanics and Tribology.

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3 Results
3 Results