Publications Details
Validation of Puncture Simulations with Various Probe Geometries
Ductile materials fail through mechanisms of void nucleation and coalescence. A tensile test of a ductile metal begins with reversible elastic deformation, proceeds through permanent plastic deformation, and ends with rupture. Dislocations in the grains of a metal do not slip in the elastic range but begin moving in the plastic range. As the dislocations interact with grain boundaries and each other, they cause increasing resistance to plastic deformation, termed work hardening. The applied load and the true stress rise together during this process. When the dislocations have no room to move, voids open up in the material. As these voids coalesce into cracks, the true stress rises rapidly and the sustained load decreases. Rupture occurs when the cracks propagate through the specimen and it loses all load-carrying capacity. The complexity of the ductile fracture phenomenon continues to attract substantial attention from researchers. Sharp objects in a production environment can puncture fragile components made from ductile metals. Non-linear dynamic simulations help engineers to plan processes such that these components do not fail when an accident happens. The projectile is termed a probe, and the component is the target. The surface of the probe that contacts the target may be sharp, blunt, or flat. Probes are typically cylindrical for simplicity, but other shapes that exist in the production environment are equally applicable.