Publications Details

Vacuum arc remelting of Alloy 718

Zanner, F.J.; Williams, R.L.; Harrison, R.P.; Flanders, H.D.; Thompson, R.D.; Szeto, W.C.

Vacuum arc remelting (VAR) is the principal secondary melting process used to produce ingots for almost all wrought Alloy 718 applications. We will attempt, with this paper, to summarize our previous work along with other unpublished work as it applies to VAR of Alloy 718. Successful application for a particular alloy/ingot diameter combination is believed to be dependent on achieving quasisteady thermal/solutal conditions at the solidification interfaces. Local thermal environment is strongly influenced by fluid flows which in turn are driven by global temperature gradients (convection) and magnetohydrodynamic (MHD) forces created by the arc's current distribution. Quasisteady conditions are enhanced when the metal vapor arc is stabilized in the diffuse mode where it provides optimal melting efficiency, macrouniform heating, and axisymmetrical fluid flows in the molten pool atop the ingot. Furnace conditions of low ambient gas pressures (<0.01 torr) and short electrode gaps (<10 mm) stabilize the diffuse mode. A transition from convective to magnetically dominant fluid flow occurs in the pool atop the ingot between 6.6 and 7.6 kA for production size ingots. Constricted arcs are stabilized at elevated ambient gas pressures and electrode gaps. Under these arc conditions fluid flows become unsymmetrical with respect to the ingot axis, ''shelf'' forms on portions of the ingot periphery, and melting efficiency is decreased. 19 refs., 13 figs.