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The effect of oxygen enrichment on soot formation and thermal radiation in turbulent, non-premixed methane flames

Shaddix, Christopher R.; Williams, T.C.

Non-premixed oxy-fuel combustion of natural gas is used in industrial applications where highintensity heat is required, such as glass manufacturing and metal forging and shaping. In these applications, the high flame temperatures achieved by oxy-fuel increases radiative heat transfer to the surfaces of interest and soot formation within the flame is desired for further augmentation of radiation. However, the high energy consumption and cost of traditional methods of oxygen production have limited the penetration of oxy-fuel combustion technologies. New approaches to oxygen production, using ion transport membranes or metal organic frameworks (MOFs), are being developed that may reduce the oxygen production costs associated with conventional cryogenic air separation, but which are likely to be more economical for intermediate levels of oxygen enrichment of air, rather than for the high-purity oxygen that is produced by conventional cryogenic air separation. To determine the influence of oxygen enrichment on soot formation and radiation, we developed a non-premixed coannular burner in which oxygen concentrations and flow rates can be independently varied, to distinguish the effects of turbulent mixing intensity, characteristic flame residence time, and oxygen enrichment on soot formation and flame radiation intensity. Local radiation intensities and soot concentrations have been measured using a thin-film thermopile and planar laser-induced incandescence (LII), respectively. Results show that turbulence intensity has a marked effect on soot formation and thermal radiation. Somewhat surprisingly, soot formation is found to increase as the oxygen concentration decreases from 100% to 50%, for flames in which the turbulence intensity remains constant. At the same time, the thermal radiation from these flames only decreases gradually for an extended range of oxygen concentrations. These results suggest that properly designed oxygen-enriched burners that enhance soot formation for intermediate levels of oxygen purity may be able to achieve similar thermal radiation intensities as traditional oxy-fuel burners utilizing high-purity oxygen.