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Safety and performance of a long life lithium-thionyl chloride battery

Cieslak, Wendy R.

We have developed a Li/SOCl{sub 2} ``D`` cell for applications requiring 10 to 15 years life at very low drain rates, typically less than 150 {mu}A. Maximizing cell safety and reliability, while delivering very good energy density, have been the goals of our study. We have achieved these goals by designing the cell to be application specific. The low-rate cell has been optimized to deliver up to 16 Ah at drain rates of less than 70 mA. By virtue of its low surface area, 145 cm{sub 2}, the cell has demonstrated excellent safety behavior. Safety testing has been performed on individual cells as well as on two-cell and four-cell batteries. Single cells did not vent when short-circuited. We were able to produce benign venting in a two cell string, but only when the string was partially discharged before shorting. The vent mechanism is a 300 psi rupture pressure burst disc manufactured by BS&B Safety Systems. We define benign venting as full opening of the 3/8 in. dia vent hole without deformation of the case. Material is expelled from the cell without flame, and the cell stack remains largely intact. We have not produced venting of the Sandia-designed low rate cell under any other abuse test conditions. The vent functions as an ultimate safety mechanism in the case of severe abuse, but resistance to venting under normal use and mild abuse conditions is key to the achievement of high reliability.