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Results of error correction techniques applied on two high accuracy coordinate measuring machines

Pace, C.; Doiron, T.; Stieren, D.; Borchardt, B.; Veale, R.; National Inst Of Standards And Technology, Gaithersburg (Usa)

The Primary Standards Laboratory at Sandia National Laboratories (SNL) and the Precision Engineering Division at the National Institute of Standards and Technology (NIST) are in the process of implementing software error correction on two nearly identical high-accuracy coordinate measuring machines (CMMs). Both machines are Moore Special Tool Company M-48 CMMs which are fitted with laser positioning transducers. Although both machines were manufactured to high tolerance levels, the overall volumetric accuracy was insufficient for calibrating standards to the levels both laboratories require. The error mapping procedure was developed at NIST in the mid 1970's on an earlier but similar model. The error mapping procedure was originally very complicated and did not make any assumptions about the rigidness of the machine as it moved, each of the possible error motions was measured at each point of the error map independently. A simpler mapping procedure was developed during the early 1980's which assumed rigid body motion of the machine. This method has been used to calibrate lower accuracy machines with a high degree of success and similar software correction schemes have been implemented by many CMM manufacturers. The rigid body model has not yet been used on highly repeatable CMMs such as the M48. In this report we present early mapping data for the two M48 CMMs. The SNL CMM was manufactured in 1985 and has been in service for approximately four years, whereas the NIST CMM was delivered in early 1989. 4 refs., 5 figs.