Publications Details

Response Limiting in Shaker Shocks

Babuska, Vit B.; Cap, Jerome S.

The primary goal of any laboratory test is to expose the unit-under-test to conservative realistic representations of a field environment. Satisfying this objective is not always straightforward due to laboratory equipment constraints. For vibration and shock tests performed on shakers over-testing and unrealistic failures can result because the control is a base acceleration and mechanical shakers have nearly infinite impedance. Force limiting and response limiting are relatively standard practices to reduce over-test risks in random-vibration testing. Shaker controller software generally has response limiting as a built-in capability and it is done without much user intervention since vibration control is a closed loop process. Limiting in shaker shocks is done for the same reasons, but because the duration of a shock is only a few milliseconds, limiting is a pre-planned user in the loop process. Shaker shock response limiting has been used for at least 30 years at Sandia National Laboratories, but it seems to be little known or used in industry. This objective of this paper is to re-introduce response limiting for shaker shocks to the aerospace community. The process is demonstrated on the BARBECUE testbed.