Publications Details
Replacement of liquid H{sub 2}SO{sub 4} and HF with solid acid catalysts: A study of mixed metal phosphates as solid acid catalysts
The primary purpose of this LDRD was to identify and optimize materials as solid acid catalysts for the replacement of environmentally hazardous liquid acids such as H{sub 2}SO{sub 4} and HF which are used as catalysts in both the petroleum and chemical industries. Liquid acids have significant safety, environmental and engineering difficulties associated with their use in process chemistry. Special equipment/materials need to be used with liquid acids. Hydrofluoric acid poses unique safety problems due to it insipid attack on skin and tissue as well as its tendency to plume and travel long distances as a plume when it is released in the atmosphere. Therefore, any time a solid acid catalyst can be used to replace a liquid acid in a processes step, significant environmental, safety, and financial gains can be realized. The majority of work in this LDRD was performed on novel mixed metal phosphates which are a new solid acid catalyst material. Primarily the model reaction, 2-methyl-2-pentene isomerization, was used to determine acidity. These materials were tested for their activity, their deactivation and their stability. In addition, some of the phosphate materials were synthesized using templates in order to try to form a three dimensional network material from these phosphates. The amorphous sulfated zirconium-titanium phosphates were more acidic, as measured by olefin isomerization, than sulfated zirconia. However, they showed some of the same failings as sulfated zirconia in that they deactivated quickly and lost sulfur in a reducing atmosphere. Certain of the mixed metal phosphates, particularly tantalum-containing phosphates, showed strong acidity compared to sulfated zirconia as measured by olefin isomerization reaction.