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Overcoming residual stresses and machining distortion in the production of aluminum alloy satellite boxes

Younger, Mandy S.

Distortion frequently occurs during machining of age hardening aluminum alloys due to residual stresses introduced during the quenching step in the heat treatment process. This report quantifies, compares, and discusses the effectiveness of several methods for minimizing residual stresses and machining distortion in aluminum alloys 7075 and 6061.