Publications Details
Long-Term High-Temperature High-Pressure Cable for Geothermal Logging Tools
Downhole logging tools are commonly used to characterize multi-thousand-foot geothermal wells. The elevated temperatures, pressures, and harsh chemical environments present significant challenges for the long-term operation of these tools, especially when real-time data transmission to the surface is required via data cable lines. Teflon-based single or multi-conductor cables with grease-filled cable heads are typically used for downhole tools. However, over extended periods of operation, the grease used to seal the conductors can slowly dissolve into the well fluid, creating electrical shorts and disabling data transmission. Additionally, when temperatures exceed 260 °C, Teflon can soften, potentially allowing parallel conductors to make contact and cause shorts. Between 2009 and 2015, Draka Cableteq USA, now part of the Prysmian Group, developed a multi-conductor/fiber cable and a four-conductor cable capable of operating above 300 °C. While a full study was conducted on the conductor/fiber cable, the evaluation of the four-conductor cable remained incomplete. With the increasing need for long-term high-temperature (HT) operation of logging tools, Sandia National Laboratories is now completing the evaluation of the four-conductor cable. The four-conductor cable has two major novel aspects. Firstly, its glass braid insulation can operate above 300 °C, eliminating the potential for shorts. Secondly, the insulated conductors are encased in metal tubing along the full length of the cable, creating a high-pressure seal between the cable and the tool. This metal tubing eliminates the need for a grease seal, a major limiting factor in the operation time of common cable lines. Sandia National Laboratories will conduct multiple tests to characterize the cable at temperatures above 300 °C and pressures up to 5,000 psi. This cable would enable tools to operate continuously at elevated temperatures, pressures, and in harsh fluids for extended periods, potentially lasting months.