Publications Details

Investigation of oil well drill pipe stress corrosion cracking failures

Van Den Avyle, J.A.; Scully, J.R.

Eight samples of 4.5 in. steel oil well drill pipe which had perforated or fractured in use were analyzed to determine the reasons for failure. These pipe sections were used for drilling in the Permian Basin fields of southeastern New Mexico and western Texas. Six of the eight samples failed by a common mechanism: stress corrosion cracks initiated at the insides of the pipes at the bottoms of large corrosion blisters which formed under a plastic protective layer. Stress corrosion cracking (SCC) was driven by a differential oxygen concentration cell between the drilling fluid (high oxygen) and the bottom of the blisters (low oxygen). The stress corrosion process occurs by a film rupture-plastic slip-electrochemical dissolution mechanism. Thus crack propagation rates may be altered by chemical modification of drilling fluids. Additional crack extension occurred by fatigue in some samples; the extent of fatigue cracking apparently was determined by the later cyclic history of the pipe. Treatment of the drilling fluids to lower the oxygen concentration and thus the driving force for SCC has been shown to decrease drill pipe loss by perforation in limited drilling to date. 16 refs., 8 figs.