Publications Details

Hydrous metal oxide-supported catalysts: Part 3, Development of NiMoHMO catalysts

Dosch, R.G.

This report describes research and development related to Mo-based catalysts supported on hydrous metal oxide in exchangers for use in direct coal liquefaction processes. A group of NiMo catalysts were prepared on different hydrous titanium oxide (HTO) supports to serve as baseline materials for use in determining the effects of altering process parameters on the physical and catalytic properties of NiMoHTO catalysts. The baseline group included catalysts which had hydrogenation activities up to 40% higher than the best commercial NiMo/Al{sub 2}O{sub 3} catalysts used in coal liquefaction pilot plant studies on a weight of catalyst basis while containing 25% less active metal. The results of high resolution electron microscopy (HREM) studies addressing the effects of processing parameters on microstructure are also presented. NiMoHTO catalysts were included in a group of some 30 commercial and experimental catalysts tested at Amoco Oil Co. to determine applicability for upgrading coal resids. The performance of NiMoHTO catalysts in these tests was better than or comparable to the best commercial catalysts available for this application. The initial work with thin-film NiMoHTO catalysts supported on commercial silica gel spheres is presented. Second generation thin-film catalysts containing about 1% Mo have hydrogenation activities of about 75% of those of extruded commercial NiMo/Al{sub 2}O{sub 3} catalysts containing 10--13% Mo and up to 50% of the hydrodesulfurization activity of the commercial catalysts. The use of thin-film HTO technology, which allows for preparation of NiMoHTO catalysts on virtually any substrate lowers catalyst cost by reducing the amount of Ti required and provides engineering forms of HMO materials without development work needed to convert bulk HTO materials into usable engineering forms. Work done with NiMo catalysts supported on hydrous zirconium oxide (HZO) is also presented.