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Experimental verification of theoretical stress predictions in wound capacitors

Reuter Jr., R.C.; Guess, T.R.

Residual stress states that are a direct result of fabrication and processing are known to exist inside wound capacitors. Considerable insights into the nature of these mechanical and thermomechanical stress states have been gained through the application of analytical prediction capabilities that have been developed for that purpose. For example, analysis shows where roll slip may occur in the capacitor due to steep wound tension gradients or low radial pressures, and how the tension loss of individual plies is distributed throughout the capacitor. Significant tension loss differences between dielectric and conducting plies has also been predicted, with conducting plies not only losing their initial winding tension, but actually experiencing a net compressive value of wound tension. While the results of these predictions are both quantitative and qualitative, only qualitative verification has been obtained thus far, such as visual observation of wrinkled conducting plies discovered in unwrapped capacitors. The purpose of this paper is to describe two experimental activities that were undertaken to support the analytical modeling effort and provide quantitative, experimental verification of some of the analysis predictions.