Publications Details
Differential thermal analysis in the study of weld metal solidification and hot cracking
Hot cracking, or solidification cracking, is one of the most extensively studied phenomenon in welding metallurgy. The efforts made to identify the causes of this type of cracking have been driven by the negative commercial and engineering consequences resulting from the formation of these defects. Through judicious weld joint design, the mechanical restraint can be minimized, but it can never be entirely eliminated simply because metals expand and contract when heated and cooled, respectively. The localized nature of heat input in fusion welding insures a non-homogeneous thermal field being applied to the parts being welded, resulting in the development of strains in the as-solidifying weld metal. With the inherent limitations on the mechanical restraint factor, much research has gone into identifying those alloy compositions which minimize the microstructural factor required for hot cracking to occur. Examples from the author`s own research are presented as a tutorial to show how differential thermal analysis techniques have been used to study the chemical/microstructural factors associated with solidification and fusion zone hot cracking in nickel based engineering alloys. References to other uses of these techniques in related welding metallurgy studies are also given.