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Development of Chemical-Encapsulating Microparticles for Delayed Flow Diverter Formation in EGS Reservoirs Away from Wells

Chang, Chun; Nakagawa, Seiji; Kibikas, William M.; Kneafsey, Timothy; Dobson, Patrick; Samuel, Abraham; Otto, Michael; Bruce, Stephen; Kaargeson-Loe, Nils

Although enhancing permeability is vital for successful development of an Enhanced Geothermal System (EGS) reservoir, high-permeability pathways between injection and production wells can lead to short-circuiting of the flow, resulting in inefficient heat exchange with the reservoir rock. For this reason, the permeability of such excessively permeable paths needs to be reduced. Controlling the reservoir permeability away from wells, however, is challenging, because the injected materials need to form solid plugs only after they reach the target locations. To control the timing of the flow-diverter formation, we are developing a technology to deliver one or more components of the diverter-forming chemicals in microparticles (capsules) with a thin polymer shell. The material properties of the shell are designed so that it can withstand moderately high temperatures (up to ~200°C) of the injected fluid for a short period of time (up to ~30 minutes), but thermally degrades and releases the reactants at higher reservoir temperatures. A microfluidic system has been developed that can continuously produce reactant-encapsulating particles. The diameter of the produced particles is in the range of ~250-650 μm, which can be controlled by using capillary tubes with different diameters and by adjusting the flow rates of the encapsulated fluid and the UV-curable epoxy resin for the shell. Preliminary experiments have demonstrated that (1) microcapsules containing chemical activators for flow-diverter (silicate gel or metal silicate) formation can be produced, (2) the durability of the shell can be made to satisfy the required conditions, and (3) thermal degradation of the shell allows for release of the reaction activators and control of reaction kinetics in silica-based diverters.