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Development of a Multi-physics Capability for Predicting Residual Stress in a GTS Reservoir

Manktelow, Kevin M.; Beghini, Lauren L.

This report documents completion of a Level 2 Milestone on the development of a multi-physics capability to predict the evolving material state through the manufacturing process of a Gas Transfer Systems (GTS) reservoir. We present details on new developments and capability improvements that address the following completion criteria: (i) validation of a microstructure evolution model, including recrystallization and strain aging, (ii) demonstration of the capability to remesh, map and transfer material state (internal state variables) and residual stress from forging to machining to welding processes, and (iii) formal V&V characterization and quantification of uncertainties of material parameters and manufacturing process parameters on residual stress.