Publications Details
An investigation of gouge initiation in high-velocity sliding contact
Surface damage has been observed on the rails of rocket sled tracks and on the barrels of high-velocity guns. The phenomenon is generally referred to as ``ongoing``. Damage to a stationary surface (guider) is created from the oblique impact of a high-velocity object (slider) moving over its surface. The surface damage (gouge) is typically a shallow crater in the shape of a teardrop with the leading edge characterized by the wider end and a slightly raised lip. For rocket sleds, rail gouging occurs when the sled velocity is greater than 1.5 km/sec; while in guns, barrel gouging occurs when the velocity exceeds 4 km/sec. A model is developed to describe the phenomenon of gouging. An unbalanced slider randomly causes a shallow-angle, oblique impact between the slider and the guider. At sufficiently high velocity, the impact produces a thin, but very hot, layer of soft material at the contact surface. Under the action of a moving load, the soft layer lends itself to an antisymmetric deformation and a gouge is formed when this soft material is over-run by the slider. The model is simulated numerically with a hydrodynamic (CTH) code. The results of the simulations are in good agreement with the observed phenomena. Based on the simulated temperature and pressure profiles at the contact surface, design criteria for gouge mitigation are developed in this study. 45 refs., 29 figs., 1 tab.