Publications Details
Aluminum Honeycomb Characteristics in Dynamic Crush Environments
Fifteen aluminum honeycomb cubes (3 in.) have been crushed in the Mechanical Shock Laboratory's drop table testing machines. This report summarizes shock experiments with honeycomb densities of 22.1 pcf and 38.0 pcf and with crush weights of 45 lb, 168 lb, and 268 lb. The honeycomb samples were crushed in all three orientations, W, L, and T. Most of the experiments were conducted at an impact velocity of {approx}40 fps, but higher velocities of up to 90 fps were used for selected experiments. Where possible, multiple experiments were conducted for a specific orientation and density of the honeycomb samples. All results are for Hexcel honeycomb except for one experiment with Alcore honeycomb and have been evaluated for validity. This report contains the raw acceleration data measured on the top of the drop table carriage, pictures of the crushed samples, and normalized force-displacement curves for all fifteen experiments. These data are not strictly valid for material characteristics in L and T orientations because the cross-sectional area of the honeycomb changed (split) during the crush. However, these are the best data available at this time. These dynamic crush data do suggest a significant increase in crush strength to 8000 psi ({approximately} 25-30% increase) over quasi-static values of {approximately}6000 psi for the 38.0 pcf Hexcel Honeycomb in the T-orientation. An uncertainty analysis is included and estimates the error in these data.