Publications Details

Publications / Report

A viscoelastic material model for computing stresses in glass

Chambers, Robert S.

Glass-to-metal seals are an integral part of many electronic components. When seals are formed at elevated temperatures and cooled to room temperature, residual stresses are generated by the unequal thermal contractions of the constituent materials. The combination of high stress and low fracture resistance of glass makes it extremely difficult to design and build hermetic glass-to-metal seals. Rigorous and robust stress analyses must incorporate the complex and coupled changes in volumetric strain and stress relaxation which occur as glass passes through the liquid/solid temperature regime. The phenomenological behavior of glass can be modeled viscoelastically. The theory and numerical discretization of the viscoelastic equations is presented for use in finite element programs. Vectorizable integration schemes are derived for both the traditional hereditary integrals of viscoelasticity and the equivalent rate forms of the equations. The general behavior of glass is discussed and related to the viscoelastic model. Solutions to discretized viscoelastic equations are applied to an example problem and compared to results obtained from experimental data. The viscoelastic model of glass provides a new capability to analyze and design actual manufacturing processes by predicting, a priori, the effects of temperature history on the residual stress state.