Publications Details

A review of the experience gained in 10 years operation of Gould`s solar industrial process heat system

Knipfer, D.C.; Menicucci, D.

For nearly 10 years, the Gould Electronics, Incorporated manufacturing plant in Chandler, Arizona, has been a model of how medium-temperature solar thermal energy systems can produce economical industrial process heat (IPH). In 1982, a solar IPH system was designed and built on the site by Solar Kinetics, Inc. The system has remained in operation and continues to provide economical process heat for Gould`s copper foil manufacturing operation. System performance and availability has fluctuated over the years, reaching a low point in early 1990 when the system was nearly inoperative because of equipment reliability problems. Gould teamed with engineers from Sandia National Laboratories` (Sandia) Solar Thermal Design Assistance Center to develop a plan to solve the technical problems and refurbish the field. The IPH system is currently operating at over 90-percent equipment availability, returning to Gould a net energy cost savings on the order of $7,500 per month. This paper presents the history and operation of the system from the perspective of the end user and describes the phased upgrade program undertaken with Sandia to refurbish the system.