Publications Details
A process for the agile product realization of electro-mechanical devices
This paper describes a product realization process developed at Sandia National Laboratories by the A-PRIMED project that integrates many of the key components of ``agile manufacturing`` into a complete, step-by-step, design-to-production process. For three separate product realization efforts, each geared to a different set of requirements, A-PRIMED demonstrated product realization of a custom device in less than a month. A-PRIMED used a discriminator (a precision electro-mechanical device) as the demonstration device, but the process is readily adaptable to other electro-mechanical products. The process begins with a qualified design parameter space. From that point, the product realization process encompasses all facets of requirements development, analysis and testing, design, manufacturing, robotic assembly and quality assurance, as well as product data management and concurrent engineering. In developing the product realization process, A-PRIMED employed an iterative approach whereby after each of three builds, the process was reviewed and refinements made on the basis of lessons learned. This paper describes the integration of project functions and product realization technologies, with references to reports detailing specific facets of the overall process. The process described herein represents the outcome of an empirically-based process development effort that on repeated iterations, was proven successful.