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A probabilistic model of intergranular stress corrosion cracking

Bourcier, R.J.

We have developed a model which utilizes a probabilistic failure criterion to describe intergranular stress corrosion cracking (IGSCC). A two-dimensional array of elements representing a section of a pipe wall is analyzed, with each element in the array representing a segment of grain boundary. The failure criterion is applied repetitively to each element of the array that is exposed to the interior of the pipe (i.e. the corrosive fluid) until that element dissolves, thereby exposing the next element. A number of environmental, mechanical, and materials factors have been incorporated into the model, including: (1) the macroscopic applied stress profile, (2) the stress history, (3) the extent and grain-to- grain distribution of carbide sensitization levels, which can be applied to a subset of elements comprising a grain boundary, and (4) a data set containing IGSCC crack growth rates as function of applied stress intensity and sensitization level averaged over a large population of grains. The latter information was obtained from the literature for AISI 304 stainless steel under light water nuclear reactor primary coolant environmental conditions. The resulting crack growth simulations are presented and discussed. 14 refs., 10 figs.