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A future vision for the investment casting industry

Zanner, F.J.; Maguire, M.C.

All of American industry is being subjected to increased competitive pressures due to customer needs for shorter cycle times and better quality. The investment casting industry could be in a unique position to satisfy these needs by incorporating several emerging technologies into production processes. The inherent versatility and flexibility of casting make it a truly agile manufacturing process. Because of its compatibility with new rapid prototyping technologies, investment casting could be one of the key vehicles in the new ``art to part`` paradigm. Recently, dramatic advances have been made in the quality of wax and plastic patterns, parts, and tooling by investment casting on time scales unheard of today. Because design and acquisition of tooling contributes heavily to the lead time for any market, these advances will strengthen the position of investment casting manufacturers and customers, and create opportunities in traditional and non-tradition markets. Key to achieving this goal is to use the technology to remove uncertainties from investment casting process. To do this, we must collectively build the infrastructure to enable investment casting companies to make parts right the first time, every time. Integration of mature and on-the-horizon technologies will make this revolution possible and create large growth in markets for investment castings.